Bigdog Bulldog 2004

Model Bulldog made in 2004 by Bigdog got 4 recalls as well as 8 service bulletins. Technical service bulletines regarding communications and electrical system. There were some recalls concerningservice brakes, hydraulic and steering.

Model 2004

Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - MASTER CYLINDER
04V137000BIG DOG MOTORCYCLES, LLCfrom 09/19/2003 to 03/16/2004V (Vehicle)190604/12/2004MFRBIG DOG MOTORCYCLES, LLC03/23/200403/25/2004
Defect SummaryOn certain motorcycles, the piston in the rear master cylinder may have been improperly sized, which could cause the rear brakes to drag or lockup.
Consequence SummaryThis could result in a crash.
Corrective SummaryDealers will remove the piston from the rear master cylinder and replace it with a new piston. owner notification began on april 12, 2004. owners should contact big dog at 1-316-267-9121.
NotesCustomers can also contact the national highway traffic safety administration
STEERING - WHEEL AND HANDLE BAR
04V164000BIG DOG MOTORCYCLES, LLCfrom 08/08/2003 to 03/26/2004V (Vehicle)209804/12/2004MFRBIG DOG MOTORCYCLES, LLC04/06/200404/20/2004
Defect SummaryOn certain motorcycles, a screw may become loose in the handlebar control due to the lack of a lock washer and loctite.
Consequence SummaryThis could cause the throttle or front brake control to bind, which could result in a crash.
Corrective SummaryDealers will install a lock washer and loctite. owner notification began on april 12, 2004. owners should contact big dog at 1-316-219-7006.
NotesCustomers can also contact the national highway traffic safety administration
STRUCTURE - MOTORCYCLE KICKSTAND/CENTER STAND
06V019000BIG DOG MOTORCYCLES, LLCfrom 08/08/2003 to 01/13/2006V (Vehicle)972602/17/2006MFRBIG DOG MOTORCYCLES, LLC01/25/200601/25/2006
Defect SummaryOn certain motorcycles, the kickstand spring may stretch and detach from the mounting bracket or the kickstand.
Consequence SummaryThis will allow the kickstand to deploy into the extended position and cause a crash.
Corrective SummaryDealers will install a new kickstand spring free of charge. the recall began on february 17, 2006. owners may contact big dog at 316-267-9121.
NotesCustomers may also contact the national highway traffic safety administration
04V523000BIG DOG MOTORCYCLES, LLCfrom 08/08/2003 to 09/23/2004V (Vehicle)445712/20/2004MFRBIG DOG MOTORCYCLES, LLC11/02/200411/03/2004
Defect SummaryOn certain motorcycles, the kickstand spring attaching stud may break off allowing the kickstand to deploy into the extended position.
Consequence SummaryIf the kickstand deploys, it could cause a crash without prior warning.
Corrective SummaryDealers will inspect and install a new kickstand unit. the recall began on december 20, 2004. owners should contact big dog at 316-267-9121.
NotesCustomers can also contact the national highway traffic safety administration

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
COMMUNICATIONS - HORN ASSEMBLY
108806/30/200610020152Horn harness wires may break. *tt07/28/2006
ELECTRICAL SYSTEM
107806/23/20061078A10020045Ehc contact improvement procedure (revised). current seal does not allow connector pins to seat properly and moisture may be present in connector. *tt07/14/2006
107505/03/200610019909Dielectric grease addition to connectors. *tt05/10/2006
104209/15/200410010470Ehc replacement. incorrect electrical component installation resulting in a damaged ehc. *tt11/24/2004
EXTERIOR LIGHTING - HEADLIGHTS
107706/16/200610020065Headlamp connector may melt, making bulb replacement difficult. *tt07/18/2006
FUEL SYSTEM, OTHER - STORAGE - TANK ASSEMBLY
SB-109901/11/200810026832Bigdog motorcycle: fuel tank vent may become flooded with fuel, causing the motorcycle to run poorly due to a fuel mixture that is too rich. *pe12/23/2008
STRUCTURE
108004/27/200610019984Tachometer board replacement - inaccurate tachometer readings or fluctuation in readings due to moisture. *ak05/18/2006
STRUCTURE - MOTORCYCLE KICKSTAND/CENTERSTAND
103907/12/200410009565Kickstand spring stud fracture. all bigdog 2004 models. *tt10/06/2004