Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
ENGINE AND ENGINE COOLING - COOLING SYSTEM - FAN
09V075000BLUE BIRD BODY COMPANYfrom 01/18/2007 to 10/29/2008V (Vehicle)341904/07/2009ODIBLUE BIRD BODY COMPANY03/09/200903/09/2009
Defect SummaryBlue bird is recalling 3,419 my 2008 and 2009 vision conventional school buses manufactured from january 18, 2007 through october 29, 2008, equipped with caterpillar c7 and c7 07 engines. incorrect bolts and/or spacers may have been installed to attach the fan blade to the fan clutch.
Consequence SummaryAs a result, the fan blade may separate from the clutch and potentially cause property damage or personal injury to persons in or near the front of the bus. the vehicle should not be serviced with the hood open and the engine running until the bolts/spacers have been inspected and, if needed, replaced.
Corrective SummaryBlue bird will notify owners and dealers will repair the buses free of charge. the safety recall began on april 7, 2009. owners may contact blue bird at 1-478-822-2242.
NotesBlue bird's recall number r09pd.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
ENGINE AND ENGINE COOLING - ENGINE
07V407000BLUE BIRD BODY COMPANYfrom 06/06/2007 to 09/04/2007V (Vehicle)133909/07/2007MFRBLUE BIRD BODY COMPANY09/07/200709/07/2007
Defect SummaryCertain 2008 blue bird vision school buses manufactured from june 6 through september 4, 2007. the oil fill cap may separate from the oil fill tube allowing engine oil to be emitted from the tube. oil could wet the left front brake shoes/pads resulting in reduced braking capacity.
Consequence SummaryA vehicle crash could occur.
Corrective SummaryBlue bird is advising the owners to remove their buses from service until they have the buses repaired and to contact a caterpillar dealer for an interim repair. the interim repair consists of installing two screws through the oil fill tube to retain the oil fill cap in place. caterpillar will issue a separate recall notification letter to owners on or about september 17, 2007 that will instruct owners to contact a caterpillar dealer to schedule an appointment to have a new oil fill tube installed as a permanent remedy. the recall began on september 7, 2007. owners can contact blue bird at 478-822-2242 or caterpillar at 800-447-4986.
NotesBlue bird recall no. r07mj.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
ENGINE AND ENGINE COOLING - ENGINE - DIESEL
08V309000BLUE BIRD BODY COMPANYfrom 05/23/2007 to 07/04/2008V (Vehicle)1824MFRBLUE BIRD BODY COMPANY07/10/200807/11/2008
Defect SummaryA plug on the outlet side of the fuel pump can crack on certain 2008 and 2009 my blue bird all american and vision school buses manufactured from may 23, 2007 through july 4, 2008, equipped with caterpillar c7 engines.
Consequence SummaryA crack in this plug can result in a high pressure fuel spray or leak which, in the presence of an ignition source, could result in a fire.
Corrective SummaryBlue bird is working in conjunction with caterpillar to notify owners to contact their local caterpillar dealer for a free remedy. the recall is expected to begin during july 2008. owners can contact caterpillar at 1-800-447-4986 or blue bird at 1-478-822-2242.
NotesBlue bird's recall no. r08ng.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
07V338000BLUE BIRD BODY COMPANYfrom 06/06/2007 to 08/27/2007V (Vehicle)438MFRBLUE BIRD BODY COMPANY08/03/200708/03/2007
Defect SummaryCertain blue bird my 2008 all american and vision school buses manufactured between june 6 and july 27, 2007. a fuel pump failure will dilute the engine oil with fuel and cause loss of throttle control and excessive smoke.
Consequence SummaryEither condition could result in a vehicle crash.
Corrective SummaryBlue bird is working in conjunction with caterpillar to notify owners to contact their local caterpillar dealer for a free remedy. the recall is expected to begin during august 2007. owners can contact caterpillar at 1-800-447-4986 or blue bird at 478-822-2242.
NotesBlue bird recall no. r07mf.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
ENGINE AND ENGINE COOLING - COOLING SYSTEM
SB-S-10-RD02/09/201010043400Blue bird bus: see document search button for owner letter. the engine coolant and/or transmission may become contaminated due to high pressure cycling of internal transmission oil cooler of radiator assembly becoming fatigue. *pe03/27/2012
SB-S-10-SA06/15/201010043406Blue bird bus: see document search button for owner letter. on certain model year buses, engine coolant may leak, due to low coolant sensor, from surge tank to engine harness connector and wick, through to engine ecm and other component03/27/2012
SB-S070106/06/200710032764Blue bird bus: re-issue service update engine coolants. the cooling system on the buses be properly maintained and monitored to insure proper operation of your cooling system. *pe05/19/2010
ENGINE AND ENGINE COOLING - COOLING SYSTEM - FAN
SB-S-08-NR12/18/200810043385Blue bird: see document search button for owner letter. on certain model year buses, the fan blade was installed to the fan clutch with incorrect length bolts and/or spacers, which may separate from clutch and cause damage to blade.03/23/2012
SB-S-70-LJ03/01/200710043209Blue bird: see document search button for owner letter. information on excessive cycling of engine cooling fan and shutter and how to install thermo switches for cooling system and charge air system. *pe03/02/2012
ENGINE AND ENGINE COOLING - COOLING SYSTEM - HOSE
SB-S-09-PC03/05/200910043391Blue bird bus: on certain model year buses, the oil cooler line insulation or oil cooler lines, may become damaged if it comes in contact with engine exhaust down pipe. *pe03/26/2012
ENGINE AND ENGINE COOLING - COOLING SYSTEM - RADIATOR ASSEMBLY
SB-S-10-RD02/09/201010043400Blue bird bus: see document search button for owner letter. the engine coolant and/or transmission may become contaminated due to high pressure cycling of internal transmission oil cooler of radiator assembly becoming fatigue. *pe03/27/2012
SB-S-70-LJ03/01/200710043209Blue bird: see document search button for owner letter. information on excessive cycling of engine cooling fan and shutter and how to install thermo switches for cooling system and charge air system. *pe03/02/2012
ENGINE AND ENGINE COOLING - ENGINE
SB-S-10-SA06/15/201010043406Blue bird bus: see document search button for owner letter. on certain model year buses, engine coolant may leak, due to low coolant sensor, from surge tank to engine harness connector and wick, through to engine ecm and other component03/27/2012
SB-S-09-PC03/05/200910043391Blue bird bus: on certain model year buses, the oil cooler line insulation or oil cooler lines, may become damaged if it comes in contact with engine exhaust down pipe. *pe03/26/2012
SB-S-08-MY02/28/200810043272Blue bird: see document search button for owner letter. some model year vehicle experience shutting down after starting up due to positive jumper cable being incorrectly routed to electrical power stud instead of chassis power stud.03/08/2012
SB-S-08-NP12/05/200810043269Blue bird: see document search button for owner letter. some model year busses may have incorrectly routed grid heater power supply cable, that may need to be relocated to chassis power stud if on electronic power stud. *pe03/08/2012
SU-S-080209/28/200810043271Blue bird: update information on some model year buses regarding the electronic control modules (ecm) recalibration of isb and isc engines. *pe03/08/2012
ENGINE AND ENGINE COOLING - ENGINE - DIESEL
SB-S070106/06/200710032764Blue bird bus: re-issue service update engine coolants. the cooling system on the buses be properly maintained and monitored to insure proper operation of your cooling system. *pe05/19/2010
ENGINE AND ENGINE COOLING - ENGINE - GASOLINE - BELTS AND ASSOCIATED PULLEYS
SB-S-07-MH09/25/200710043228Blue bird: see document search button for owner letter. some model buses may have alternator drive belt that is too long and insufficient tension on fan pulley to prevent engine from overheating should be replaced. *pe03/05/2012

Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
ENGINE AND ENGINE COOLING
PE10018BLUE BIRD BODY COMPANY05/27/2010Engine Compartment Fires10V290000
 Odi is aware of four blue bird vision bus fires. reportedly, all fires havestarted in the egine compartment. this pe is being opened to further study these fires. historically, engine compartment fires have been the subject of numerous safety recalls.
PE10018BLUE BIRD BODY COMPANY05/27/2010Engine Compartment Fires10E025000
 Odi is aware of four blue bird vision bus fires. reportedly, all fires havestarted in the egine compartment. this pe is being opened to further study these fires. historically, engine compartment fires have been the subject of numerous safety recalls.
PE10018BLUE BIRD BODY COMPANY05/27/2010Engine Compartment Fires10V289000
 Odi is aware of four blue bird vision bus fires. reportedly, all fires havestarted in the egine compartment. this pe is being opened to further study these fires. historically, engine compartment fires have been the subject of numerous safety recalls.
ENGINE AND ENGINE COOLING - COOLING SYSTEM - FAN
PE09007BLUE BIRD BODY COMPANY02/12/200904/09/2009COOLING FAN SEPARATION09V075000
 A blue bird corporation service bulletin dated december 18, 2008, warns owners that the radiator cooling fan assembly may have been installed usingincorrectly sized bolts and spacers onmodel years 2008 and 2009 vision school buses. there is a possibility that the fan blade may separate from the clutch mounting position. after further review, on march 3, 2009, blue bird filed a safety recall to inspect all involved buses. blue bird will replaced the existing spacers and bolts if found to be the incorrect hardware.this recall action resolves the issues raised by this investigation. accordingly, this investigation is closed.