Bulletins
| Bulletin | Bulletin date | Replacement Bulletin | Item no. | Summary | Added |
|---|---|---|---|---|---|
| EXTERIOR LIGHTING | |||||
| SIB-63-02-01 | 08/01/2010 | 10037025 | Ready | 04/27/2011 | |
| SIB-63-02-01 | 08/01/2010 | 10037025 | Bmw: procedure for determining and replacing incandescent and halogen light bulbs under warranty. *rm | 04/27/2011 | |
| EXTERIOR LIGHTING - HEADLIGHTS | |||||
| SIB-63-03-11 | 04/01/2011 | 10040057 | Ready | 08/15/2011 | |
| SIB-63-03-11 | 04/01/2011 | 10040057 | Bmw: wiring on the headlights may have deteriorated due to environmental conditions and the cover not being secured properly. e60/e92. *rm | 08/15/2011 | |
| EXTERIOR LIGHTING - TAIL LIGHTS | |||||
| SI B63 02 08 | 05/01/2008 | 10025585 | Rear bulb failure. model e92 (3 series coupe) vehicles produced up to january 21, 2008 are affected. the bulb out warning shows in the instrument cluster. *pe | 08/22/2008 | |
| 630306 | 02/01/2007 | SI B63-03-06 | 10020856 | Poor connection at rear lamp connector. bmw. model e46. *kb model e46 (3 series). update 8/8/2008. *pe | 01/24/2007 |
Investigations
| NHTSA ID | Manufacturer | Date open | Date close | Subject | Recall campaign | |
|---|---|---|---|---|---|---|
| EXTERIOR LIGHTING | ||||||
| EA09019 | BMW OF NORTH AMERICA, LLC | 12/18/2009 | 09/28/2011 | Rear Lamp Illumination | 11V438000 | |
| In a letter submitted to the office of defects investigation (odi) dated august25, 2011, bmwindicated that it will conduct a voluntary recall campaign to remedy the subject vehicles.the issue involves the rear lamps in the vehicles body panel.through normal vehicle use over time, the rear lamps ground wiring and associated 8-pin connector can experience an increase of the resistance at the electrical contact points.this can lead to intermittent or permanent loss of the rear lamp functions which include tail, brake, and turn signal operation.the recall consists of modifying the rear lamps in the vehicles body panel by adding a secondary ground connection in parallel to the existing primary ground connection.an 8-pin connector that attaches the primary ground wiring to the rear lamp assembly will also be inspected and replaced if necessary.bmw will complete dealer notification in september 2011 and will begin owner notification in october 2011.all 3 series sedans (except for the m3 sedan which utilized a different rear lamp assembly) that were built between september 1, 2001 and march 1, 2005 are included in this recall, totalling approximately 241,000 vehicles.the action taken by bmw is sufficient to resolve the issues raised by this investigation.accordingly, this investigation is closed. | ||||||
| PE09036 | BAYERISCHE MOTOREN WERKE | 08/07/2009 | 12/22/2009 | REAR LAMP ILLUMINATION | ||
| Odi has received complaints from consumers stating that their tail light assembly is not properly illuminating.the tail light assembly consists of a turn signal lamp, a tail lamp and a brake lamp.the complainants have indicated that the issue is with an 8 pin connector and associated ground wiring.these components are allegedly overheating and melting due to excessive electrical current that runs through the system.bmw issued a technical service bulletin (tsb) sib-630306 on february 2007 to address the condition by adding supplementary ground wiring to the tail lamp assembly.odi is upgrading to an ea to further investigate the issue. | ||||||
| DP09002 | BAYERISCHE MOTOREN WERKE | 04/08/2009 | 08/06/2009 | REAR LAMP ILLUMINATION | ||
| In march 2009, the office of defects investigation (odi) received a petition from mr. mark peters requesting an investigation of rear lamp failure in model year 2002-2005 bmw 3-series vehicles.an information request letter was sent to bmw in april 2009, and odi received bmw's response in june 2009.the tail lamp assembly contains lighting for the brake lamps, tail lamps, and turn signals.a technical service bulletin (tsb) was issued by bmw in january of 2007 instructing service technicians to examine an 8 pin electrical connector for heat-related damage and to incorporate additional ground wiring to the connector.complainants have alleged that significant thermal damage to the connector and associated ground wiring has occurred.this condition can result in intermittent or total loss of all lighting (brake, tail, and turn signal) for the effected rear lamp assembly.odi will open a preliminary evaluation to further examine this issue including further evaluating bmw complaints and related warranty data. | ||||||
| EA09019 | BAYERISCHE MOTOREN WERKE | 12/18/2009 | REAR LAMP ILLUMINATION | |||
| The outboard rear light assembly consists of a turn signal lamp, a tail lamp and a brake lamp.failure of the light assembly ground circuit results in loss of all three lamps.bmw submitted complaint and warranty information showing a significant number of rear lamp assembly failures due to an open ground connection at the eight pin connector of the light assembly.this results in the loss of the rear turn signal.overheating of the ground circuit electrical pin, possibly due to increased resistance and or high current flow, is indicated in some failures.additionally bmw issued a technical service bulletin (tsb) sib-630306 in february 2007 to address the condition by adding supplementary ground wiring to the tail lamp assembly.the additional ground wire added by the procedure reduces the current flow at the eight pin connector.odi is opening this ea to further investigate the issue. | ||||||
| EXTERIOR LIGHTING - BACK UP LIGHTS | ||||||
| DP09002 | BAYERISCHE MOTOREN WERKE | 04/08/2009 | 08/06/2009 | REAR LAMP ILLUMINATION | ||
| In march 2009, the office of defects investigation (odi) received a petition from mr. mark peters requesting an investigation of rear lamp failure in model year 2002-2005 bmw 3-series vehicles.an information request letter was sent to bmw in april 2009, and odi received bmw's response in june 2009.the tail lamp assembly contains lighting for the brake lamps, tail lamps, and turn signals.a technical service bulletin (tsb) was issued by bmw in january of 2007 instructing service technicians to examine an 8 pin electrical connector for heat-related damage and to incorporate additional ground wiring to the connector.complainants have alleged that significant thermal damage to the connector and associated ground wiring has occurred.this condition can result in intermittent or total loss of all lighting (brake, tail, and turn signal) for the effected rear lamp assembly.odi will open a preliminary evaluation to further examine this issue including further evaluating bmw complaints and related warranty data. | ||||||
| EXTERIOR LIGHTING - BRAKE LIGHTS | ||||||
| EA09019 | BMW OF NORTH AMERICA, LLC | 12/18/2009 | 09/28/2011 | Rear Lamp Illumination | 11V438000 | |
| In a letter submitted to the office of defects investigation (odi) dated august25, 2011, bmwindicated that it will conduct a voluntary recall campaign to remedy the subject vehicles.the issue involves the rear lamps in the vehicles body panel.through normal vehicle use over time, the rear lamps ground wiring and associated 8-pin connector can experience an increase of the resistance at the electrical contact points.this can lead to intermittent or permanent loss of the rear lamp functions which include tail, brake, and turn signal operation.the recall consists of modifying the rear lamps in the vehicles body panel by adding a secondary ground connection in parallel to the existing primary ground connection.an 8-pin connector that attaches the primary ground wiring to the rear lamp assembly will also be inspected and replaced if necessary.bmw will complete dealer notification in september 2011 and will begin owner notification in october 2011.all 3 series sedans (except for the m3 sedan which utilized a different rear lamp assembly) that were built between september 1, 2001 and march 1, 2005 are included in this recall, totalling approximately 241,000 vehicles.the action taken by bmw is sufficient to resolve the issues raised by this investigation.accordingly, this investigation is closed. | ||||||
| DP09002 | BAYERISCHE MOTOREN WERKE | 04/08/2009 | 08/06/2009 | REAR LAMP ILLUMINATION | ||
| In march 2009, the office of defects investigation (odi) received a petition from mr. mark peters requesting an investigation of rear lamp failure in model year 2002-2005 bmw 3-series vehicles.an information request letter was sent to bmw in april 2009, and odi received bmw's response in june 2009.the tail lamp assembly contains lighting for the brake lamps, tail lamps, and turn signals.a technical service bulletin (tsb) was issued by bmw in january of 2007 instructing service technicians to examine an 8 pin electrical connector for heat-related damage and to incorporate additional ground wiring to the connector.complainants have alleged that significant thermal damage to the connector and associated ground wiring has occurred.this condition can result in intermittent or total loss of all lighting (brake, tail, and turn signal) for the effected rear lamp assembly.odi will open a preliminary evaluation to further examine this issue including further evaluating bmw complaints and related warranty data. | ||||||
| PE09036 | BAYERISCHE MOTOREN WERKE | 08/07/2009 | 12/22/2009 | REAR LAMP ILLUMINATION | ||
| Odi has received complaints from consumers stating that their tail light assembly is not properly illuminating.the tail light assembly consists of a turn signal lamp, a tail lamp and a brake lamp.the complainants have indicated that the issue is with an 8 pin connector and associated ground wiring.these components are allegedly overheating and melting due to excessive electrical current that runs through the system.bmw issued a technical service bulletin (tsb) sib-630306 on february 2007 to address the condition by adding supplementary ground wiring to the tail lamp assembly.odi is upgrading to an ea to further investigate the issue. | ||||||
| EA09019 | BAYERISCHE MOTOREN WERKE | 12/18/2009 | REAR LAMP ILLUMINATION | |||
| The outboard rear light assembly consists of a turn signal lamp, a tail lamp and a brake lamp.failure of the light assembly ground circuit results in loss of all three lamps.bmw submitted complaint and warranty information showing a significant number of rear lamp assembly failures due to an open ground connection at the eight pin connector of the light assembly.this results in the loss of the rear turn signal.overheating of the ground circuit electrical pin, possibly due to increased resistance and or high current flow, is indicated in some failures.additionally bmw issued a technical service bulletin (tsb) sib-630306 in february 2007 to address the condition by adding supplementary ground wiring to the tail lamp assembly.the additional ground wire added by the procedure reduces the current flow at the eight pin connector.odi is opening this ea to further investigate the issue. | ||||||
| EXTERIOR LIGHTING - TAIL LIGHTS | ||||||
| EA09019 | BMW OF NORTH AMERICA, LLC | 12/18/2009 | 09/28/2011 | Rear Lamp Illumination | 11V438000 | |
| In a letter submitted to the office of defects investigation (odi) dated august25, 2011, bmwindicated that it will conduct a voluntary recall campaign to remedy the subject vehicles.the issue involves the rear lamps in the vehicles body panel.through normal vehicle use over time, the rear lamps ground wiring and associated 8-pin connector can experience an increase of the resistance at the electrical contact points.this can lead to intermittent or permanent loss of the rear lamp functions which include tail, brake, and turn signal operation.the recall consists of modifying the rear lamps in the vehicles body panel by adding a secondary ground connection in parallel to the existing primary ground connection.an 8-pin connector that attaches the primary ground wiring to the rear lamp assembly will also be inspected and replaced if necessary.bmw will complete dealer notification in september 2011 and will begin owner notification in october 2011.all 3 series sedans (except for the m3 sedan which utilized a different rear lamp assembly) that were built between september 1, 2001 and march 1, 2005 are included in this recall, totalling approximately 241,000 vehicles.the action taken by bmw is sufficient to resolve the issues raised by this investigation.accordingly, this investigation is closed. | ||||||
| PE09036 | BAYERISCHE MOTOREN WERKE | 08/07/2009 | 12/22/2009 | REAR LAMP ILLUMINATION | ||
| Odi has received complaints from consumers stating that their tail light assembly is not properly illuminating.the tail light assembly consists of a turn signal lamp, a tail lamp and a brake lamp.the complainants have indicated that the issue is with an 8 pin connector and associated ground wiring.these components are allegedly overheating and melting due to excessive electrical current that runs through the system.bmw issued a technical service bulletin (tsb) sib-630306 on february 2007 to address the condition by adding supplementary ground wiring to the tail lamp assembly.odi is upgrading to an ea to further investigate the issue. | ||||||
| DP09002 | BAYERISCHE MOTOREN WERKE | 04/08/2009 | 08/06/2009 | REAR LAMP ILLUMINATION | ||
| In march 2009, the office of defects investigation (odi) received a petition from mr. mark peters requesting an investigation of rear lamp failure in model year 2002-2005 bmw 3-series vehicles.an information request letter was sent to bmw in april 2009, and odi received bmw's response in june 2009.the tail lamp assembly contains lighting for the brake lamps, tail lamps, and turn signals.a technical service bulletin (tsb) was issued by bmw in january of 2007 instructing service technicians to examine an 8 pin electrical connector for heat-related damage and to incorporate additional ground wiring to the connector.complainants have alleged that significant thermal damage to the connector and associated ground wiring has occurred.this condition can result in intermittent or total loss of all lighting (brake, tail, and turn signal) for the effected rear lamp assembly.odi will open a preliminary evaluation to further examine this issue including further evaluating bmw complaints and related warranty data. | ||||||
| EA09019 | BAYERISCHE MOTOREN WERKE | 12/18/2009 | REAR LAMP ILLUMINATION | |||
| The outboard rear light assembly consists of a turn signal lamp, a tail lamp and a brake lamp.failure of the light assembly ground circuit results in loss of all three lamps.bmw submitted complaint and warranty information showing a significant number of rear lamp assembly failures due to an open ground connection at the eight pin connector of the light assembly.this results in the loss of the rear turn signal.overheating of the ground circuit electrical pin, possibly due to increased resistance and or high current flow, is indicated in some failures.additionally bmw issued a technical service bulletin (tsb) sib-630306 in february 2007 to address the condition by adding supplementary ground wiring to the tail lamp assembly.the additional ground wire added by the procedure reduces the current flow at the eight pin connector.odi is opening this ea to further investigate the issue. | ||||||
| EXTERIOR LIGHTING - TURN SIGNAL | ||||||
| EA09019 | BMW OF NORTH AMERICA, LLC | 12/18/2009 | 09/28/2011 | Rear Lamp Illumination | 11V438000 | |
| In a letter submitted to the office of defects investigation (odi) dated august25, 2011, bmwindicated that it will conduct a voluntary recall campaign to remedy the subject vehicles.the issue involves the rear lamps in the vehicles body panel.through normal vehicle use over time, the rear lamps ground wiring and associated 8-pin connector can experience an increase of the resistance at the electrical contact points.this can lead to intermittent or permanent loss of the rear lamp functions which include tail, brake, and turn signal operation.the recall consists of modifying the rear lamps in the vehicles body panel by adding a secondary ground connection in parallel to the existing primary ground connection.an 8-pin connector that attaches the primary ground wiring to the rear lamp assembly will also be inspected and replaced if necessary.bmw will complete dealer notification in september 2011 and will begin owner notification in october 2011.all 3 series sedans (except for the m3 sedan which utilized a different rear lamp assembly) that were built between september 1, 2001 and march 1, 2005 are included in this recall, totalling approximately 241,000 vehicles.the action taken by bmw is sufficient to resolve the issues raised by this investigation.accordingly, this investigation is closed. | ||||||
| DP09002 | BAYERISCHE MOTOREN WERKE | 04/08/2009 | 08/06/2009 | REAR LAMP ILLUMINATION | ||
| In march 2009, the office of defects investigation (odi) received a petition from mr. mark peters requesting an investigation of rear lamp failure in model year 2002-2005 bmw 3-series vehicles.an information request letter was sent to bmw in april 2009, and odi received bmw's response in june 2009.the tail lamp assembly contains lighting for the brake lamps, tail lamps, and turn signals.a technical service bulletin (tsb) was issued by bmw in january of 2007 instructing service technicians to examine an 8 pin electrical connector for heat-related damage and to incorporate additional ground wiring to the connector.complainants have alleged that significant thermal damage to the connector and associated ground wiring has occurred.this condition can result in intermittent or total loss of all lighting (brake, tail, and turn signal) for the effected rear lamp assembly.odi will open a preliminary evaluation to further examine this issue including further evaluating bmw complaints and related warranty data. | ||||||
| PE09036 | BAYERISCHE MOTOREN WERKE | 08/07/2009 | 12/22/2009 | REAR LAMP ILLUMINATION | ||
| Odi has received complaints from consumers stating that their tail light assembly is not properly illuminating.the tail light assembly consists of a turn signal lamp, a tail lamp and a brake lamp.the complainants have indicated that the issue is with an 8 pin connector and associated ground wiring.these components are allegedly overheating and melting due to excessive electrical current that runs through the system.bmw issued a technical service bulletin (tsb) sib-630306 on february 2007 to address the condition by adding supplementary ground wiring to the tail lamp assembly.odi is upgrading to an ea to further investigate the issue. | ||||||
| EA09019 | BAYERISCHE MOTOREN WERKE | 12/18/2009 | REAR LAMP ILLUMINATION | |||
| The outboard rear light assembly consists of a turn signal lamp, a tail lamp and a brake lamp.failure of the light assembly ground circuit results in loss of all three lamps.bmw submitted complaint and warranty information showing a significant number of rear lamp assembly failures due to an open ground connection at the eight pin connector of the light assembly.this results in the loss of the rear turn signal.overheating of the ground circuit electrical pin, possibly due to increased resistance and or high current flow, is indicated in some failures.additionally bmw issued a technical service bulletin (tsb) sib-630306 in february 2007 to address the condition by adding supplementary ground wiring to the tail lamp assembly.the additional ground wire added by the procedure reduces the current flow at the eight pin connector.odi is opening this ea to further investigate the issue. | ||||||
Consumer Complaints
| Fail date | miles | occurences | Purchase date |
|---|---|---|---|
| EXTERIOR LIGHTING | |||
| 11/08/2011 | 38000 | ||
| Headlights fail randomly. headlights flicker, turn off, turn back on. independent of speed or weather conditions. bulb testing after this failure indicate that the bulbs are not failing (they are not burned out) | |||
| 06/01/2009 | 98000 | ||
| The low beam reflectors on 2003-2004 zkw branded high intensity discharge xenon oem hid headlights on the 3 series bmw from that model year (sedan) were made of some painted material that degraded when subjected to the heat produced by the oem xenon bulbs. this results in a significantly decreased light output as the reflector became scorched. if it's bad enogh, there is no light being projected on the road and it is very hard to see anything with the normal headlights. either the high beams have to be used or the foglights have to be turned on. this is a safety issue. i would imagine that bmw and zkw were and are aware of the defect as the newer, redesigned headlights do not suffer from this problem. replacement oem headlights cost $1200 for each side. | |||
| 12/12/2010 | 55000 | ||
| Lens cover for head lights on bmw 325 i with only 65k in southern california are severely oxidized limiting vision at night. called bmw and basically stated warranty has expired | |||
| 09/03/2010 | 40000 | ||
| Bmw e46 3 series - zkw headlights- very low light output the zkw headlights have a design flaw in which after 2-3 years of use, they dim to around 20% of the original light output. this is very dangerous when it comes to night driving. someone driving with this issue is nearly completely blind driving around at night. this is due to the projector reflector bowl being made out of plastic, and melting from the heat. this causes the light to bleed out from the backside of the light into the housing, instead of forward onto the road. bmw noted this flaw by replaced the zkw headlamps with al branded headlamps in all the newer bmws in 2005 and on. the al branded headlights replaced the plastic bowl with metal bowls. however, all e46 3 series sedans from 2003-2004 still have these faulty zkw headlamps. there is no easy fix to this problem, as bmw does not sell the bowls seperately. the only solution is to completely replace the headlamps, which costs around $2000. this is a very serious safety concern. i can guarantee that nearly every 2003-2004 3 series sedan with oem xenon headlamps faces this issue. owners do not fix the issue due to the heavy costs. | |||
| 04/14/2009 | 1 | ||
| Formal petition for safety defect investigation, after replacing the tail light bulbs in on the passenger and driver's side they continued to burn out, after taking the bulb housing cover off, i noticed a burning smell and the brown wire in the unit had melted the entire connection. i was told by my local bmw dealership this is a known flaw as the ground wire is not adequate to handle the power coming through, this issue has caused me to almost be rear-ended 4 times when the light suddenly will stop working bmw usa whom i contacted is aware of this malfunction, and has done nothing to address this issue. *tr updated 04/27/09. *jb | |||
| EXTERIOR LIGHTING - HEADLIGHTS | |||
| 11/24/2004 | 21560 | 8 | 06/30/2003 |
| Passenger side xenon headlight operates intermittently. car had to go to dealer for repair but parts not immediately available to fix. for safety i have restricted vehicle to daytime driving only because i cannot depend on the headlights to operate as designed. *jb | |||