Bmw F650gs 2002

Model F650gs made in 2002 by Bmw got 12 consumer complains there is 1 investigation as well as 10 service bulletins. Consumer complaints with reference, among others things, to fuel system, gasoline, steering and suspension. Technical service bulletines regarding electrical system, engine and engine cooling and exterior lighting. The car had one investigation (suspension).

Model 2002

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
ELECTRICAL SYSTEM - WIRING
TB-61-002-0809/01/200810029188Bmw mc: wiring harness of motorcycles is routed along right hand top rail of frame. weld spatter on frame and/or adverse routing in vicinity of banjo bolt of hydraulic spring base adjuster can result in chafing of the wiring harness. m06/24/2009
ENGINE AND ENGINE COOLING - COOLING SYSTEM - HOSE
TSB-17-001-0903/01/200910029624Bmw motorcycle: the coolant inlet hose is not compliant with the applicable bmw specifications. engine operation can cause the inlet hose to widen and become correspondingly shorter; overtime this contraction in length can cause the hose to07/13/2009
EXTERIOR LIGHTING
SIB-63-02-0108/01/201010037025Ready04/27/2011
SIB-63-02-0108/01/201010037025Bmw: procedure for determining and replacing incandescent and halogen light bulbs under warranty. *rm04/27/2011
FUEL SYSTEM, OTHER
SB-00-021-0711/01/200710030825Bmw motorcycle: engine fuels containing ethanol. bmw motorrad has no objection to the use of si engine fuels containing up to a maximum of 10% ethanol and imposes no warranty restrictions. ethanol mixtures in proportions higher than 10%12/07/2009
FUEL SYSTEM, OTHER - STORAGE - TANK ASSEMBLY - PRESSURE RELIEF DEVICES
13-003-0806/01/200810026845Bmw motorcycle: replacement of fuel-pressure sensor. check of position of protective film (f-800 gs only). *pe12/29/2008
SERVICE BRAKES, AIR - ANTILOCK - WHEEL SPEED SENSOR
SB-61-003-0810/01/200810028386Bmw vehicles: routing abs front wheel speed sensor cable. the wiring harness front wheel speed sensor periphery plug connection is mounted on the fork cover at the bottom. *pe03/27/2009
SERVICE BRAKES, HYDRAULIC - ANTILOCK - WHEEL SPEED SENSOR
SB-61-003-0810/01/200810028386Bmw vehicles: routing abs front wheel speed sensor cable. the wiring harness front wheel speed sensor periphery plug connection is mounted on the fork cover at the bottom. *pe03/27/2009
STEERING - WHEEL AND HANDLE BAR
13-003-0806/01/200810026845Bmw motorcycle: replacement of fuel-pressure sensor. check of position of protective film (f-800 gs only). *pe12/29/2008
VEHICLE SPEED CONTROL - CABLES
SB-61-003-0810/01/200810028386Bmw vehicles: routing abs front wheel speed sensor cable. the wiring harness front wheel speed sensor periphery plug connection is mounted on the fork cover at the bottom. *pe03/27/2009

Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
SUSPENSION - FRONT
PE09026BAYERISCHE MOTOREN WERKE05/18/200909/18/2009MOTORCYCLE FRONT WHEEL SEPARATION
 This pe was opened after nhtsa received 3 voqs concerning alleged front axle separations on certain bmw f650 gs model motorcycles sold for use in the united states (the subject vehicles).complaints involving motorcycles in non-us markets are not counted in this total.after gathering additional information about this subject, we are now aware of four confirmed incidents involving model year 2001-2003 subject vehicles.all four bikes were built before september, 2002.of these, two involve my 2001 bikes and the other two, my's 2002 and 2003, respectively.the incidents occurred in 2002, 2003, and two in 2008.in each instance, the lug fractures are forced fractures rather than fatigue-related.between october 1999 and september, 2002, bmw built approximately 4,300 subject vehicles.after september 12, 2002, all f650gs's were built with reinforced lower fork tubes to reduce, according to bmw,the possibility of any significant fracture that could occur at the fork leg axle lug areaduring a crash.bmw took this action because the subject vehicles are designed for off-road use where crashes (many minor) are common and did not want riders to have to deal with a broken fork as a result.currently, there is no data conclusively establishing that the subject fork lugs are separating before an alleged crash occurs.additionally, the infrequent, sporadic, and random nature of the failures fails to establish a defect trend currently exists.a safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.accordingly, this investigation is closed.the closing of this investigation does not constitute a finding by nhtsa that a safety-related defect does not exist.the agency will take further action if warranted by the circumstances.

Consumer Complaints


Fail datemilesoccurencesPurchase date
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM
05/02/2002302/01/2002
 The fuel tank problem is a defect or small crack in the plastic. fuel seeps out and puddles under the seat. i plan to save the old part when the dealer fixes teh problem under warranty. on an internet discussion site i saw two other instances of this problem with this motorcycle and year. the engine/fuel injection problem is stalling. motorcycle will run fine for many weeks and then it will stall at any speed intermittently. once the motorcycle is shut off (key in off position) and turned back on it will start and run fine. there is slight surging problem too. this surging problem is the engine not keeping a constant speed when the throttle is held in a fixed position.
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY
05/02/2002302/01/2002
 The fuel tank problem is a defect or small crack in the plastic. fuel seeps out and puddles under the seat. i plan to save the old part when the dealer fixes teh problem under warranty. on an internet discussion site i saw two other instances of this problem with this motorcycle and year. the engine/fuel injection problem is stalling. motorcycle will run fine for many weeks and then it will stall at any speed intermittently. once the motorcycle is shut off (key in off position) and turned back on it will start and run fine. there is slight surging problem too. this surging problem is the engine not keeping a constant speed when the throttle is held in a fixed position.
STEERING
08/02/2008300001
 Tl*the contact owns a 2002 bmw f650gs. while riding at 65 mph, the motorcycle, wobbled, and proceeded to throw the contact from side to side. the handle bars disconnected and no longer controlled the steering. the contact was thrown from the motorcycle. there was no impact, but the vehicle slid across the asphalt and the entire front wheel detached from the vehicle. the contact sustained fractures to her left forearm and hand. a police report was filed. she was airlifted to the hospital. the failure mileage was approximately 30,000. updated 10/28/08 *bf updated 10/30/08. *jb
SUSPENSION - FRONT
10/02/2010
 1. wobble in the front forks of my f650gs for about 1 week. then a catastrophic failure of the fork casting from the wheel hub of the front right side of my 2002 f650gs. i was going approximately 10 mph through a round-about in woodinville, wa when it failed. 2. after coming out of a round about north bound on the woodinville-redmond road in woodinville, wa going about 10 mph. the casting failed. so far, there is damage to the bike, my helmet, my gloves, my riding jacket (with body armour), and dislocated shoulder to my person with potential tendon and ligament damage to my shoulder. 3. so far the bike is in the local bmw motorcycle dealership (ride west seattle) and is waiting for the estimates.
08/02/2008300001
 Tl*the contact owns a 2002 bmw f650gs. while riding at 65 mph, the motorcycle, wobbled, and proceeded to throw the contact from side to side. the handle bars disconnected and no longer controlled the steering. the contact was thrown from the motorcycle. there was no impact, but the vehicle slid across the asphalt and the entire front wheel detached from the vehicle. the contact sustained fractures to her left forearm and hand. a police report was filed. she was airlifted to the hospital. the failure mileage was approximately 30,000. updated 10/28/08 *bf updated 10/30/08. *jb
VEHICLE SPEED CONTROL
05/02/2002302/01/2002
 The fuel tank problem is a defect or small crack in the plastic. fuel seeps out and puddles under the seat. i plan to save the old part when the dealer fixes teh problem under warranty. on an internet discussion site i saw two other instances of this problem with this motorcycle and year. the engine/fuel injection problem is stalling. motorcycle will run fine for many weeks and then it will stall at any speed intermittently. once the motorcycle is shut off (key in off position) and turned back on it will start and run fine. there is slight surging problem too. this surging problem is the engine not keeping a constant speed when the throttle is held in a fixed position.
VISIBILITY - REARVIEW MIRRORS/DEVICES - EXTERIOR
07/07/20021004/01/2002
 Rear view mirrors of bmw f650gs motorcycle fold back at highway speeds in temperatures above 85 degrees. this causes loss of ability to see behind vehicle. mirrors will not stay adjusted.*ak
WHEELS
08/02/2008300001
 Tl*the contact owns a 2002 bmw f650gs. while riding at 65 mph, the motorcycle, wobbled, and proceeded to throw the contact from side to side. the handle bars disconnected and no longer controlled the steering. the contact was thrown from the motorcycle. there was no impact, but the vehicle slid across the asphalt and the entire front wheel detached from the vehicle. the contact sustained fractures to her left forearm and hand. a police report was filed. she was airlifted to the hospital. the failure mileage was approximately 30,000. updated 10/28/08 *bf updated 10/30/08. *jb