Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
ENGINE AND ENGINE COOLING
08V554000BUELL MOTORCYCLE CO.from 04/11/2008 to 09/11/2008V (Vehicle)14010/20/2008MFRBUELL MOTORCYCLE CO.10/20/200810/23/2008
Defect SummaryBuell is recalling 140 my 2009 1125cr motorcycles. these motorcycles can experience a premature failure of the rear cylinder cam chain tension guide (part number f0020.1am). this can cause plastic debris to block the oil pump screen, possibly leading to oil starvation and engine seizure.
Consequence SummaryThis condition may allow the engine to seize, resulting in rear wheel lock-up. this could result in a crash, which could cause injury or death to the rider.
Corrective SummaryDealers will replace the rear cam chain tensioner. the recall began on october 20, 2008. owners may contact buell at 1-414-342-4680.
NotesBuell recall no. 0836.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
ENGINE AND ENGINE COOLING - ENGINE
SB-B-09901/25/201010032784Buell motorcycles: certain motorcycles-1125r and 1125cr 2009-10 and 2008 1125r have been refitted with a 2009 or 2010 engine. on these models the stator may operate at temperatures that exceed the manufacturer's recommendation when the ve05/24/2010
B-084A10/27/200810028304Buel motorcycles: a defect relating to motorcycle safety of certain 1125cr. motorcycle may experience premature failure of the rear cylinder cam chain tension guide. *pe03/23/2009
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM - EMISSION CONTROL - CRANKCASE (PCV)
B-08410/27/2008B-084A10026798Buell motorcycles: may experience a premature failure of the rear cylinder cam chain tension guide. this can cause plastic debris to block the oil pump screen, possibly leading to oil starvation and engine seizure. *pe12/17/2008

Consumer Complaints


Fail datemilesoccurencesPurchase date
ENGINE
07/31/201210060
 The stator and electrical system started giving me issues since i have owned the bike. i first had my voltage regulator go out on me. i then had the warranty harness upgrade which was supposed fix the electrical problems, but it didnt. prior to my stator failing, the voltage would not go above 11.9 which is too low. the stator eventually over worked itself and melted internally. the bike started backfiring loudly, lights and electical systems got very dim and the bike was extremely hot as it was not running properly. i stopped the bike for a minute for it to cool down. after i did that the bike would not start and stranded me on the road 20 miles from home. this is a known electrical issue for 2009 1125cr motorcycles. the fix and labor cost for this was well over $1500 and quite the pain and hassle.
02/05/20134480
 I was exiting interstate highway when my 2009 buell 1125cr electrical system shutdown, causing motorcycle to turn off, all electrical lights turned off, and was unable to warn a vehicle behind me that was also exiting. driver in vehicle behind me almost struck me and shortly stopped and warned me that my tail-light and brake light were not functioning. motorcycle skidded to a stop at end of exit ramp and i had to turn ignition key to off position and try to re-start motorcycle. electrical system displayed 'system voltage' and battery light illuminated. i tried to re-start engine and the lcd screen would turn off and then read 'comm error', then it would start and the engine would run ok, but lcd screen would turn on and off. during drive home, my low-beam headlight would turn off and on repeatedly until it flashed itself off completely. now while driving motorcycle, it has no tail-light, brake light, or low-beam headlight and only able to operate with high-beam headlight. i have motorcycle parked at my residence at this time.
01/08/201386001
 As i was making a left handed turn across traffic when the bike suddenly died and was totally unresponsive. it was later determined it was the voltage regulator/stator had failed. it is extremely dangerous to have an otherwise perfectly maintained machine that will suddenly unexpectedly quit. thanks for your time. *tr
07/07/20125900
 I recently moved to a new city and the charging system failed on my first ride there (30 miles). i noticed that the battery light and check engine light had come on approximately 10 miles from the house. battery voltage had dropped from the normal 13.5-14.3 range to 11.1 and was dropping fast. there was no warning that this would occur. i was able to pull off onto the side of the road and remove the headlight fuse in an attempt to make it back to the house. removal of the fuse greatly decreased the rate at which the battery discharged. i was able to make it 9.5 of the 10 miles back before the engine died and had to push the motorcycle the remaining distance.
01/08/20138600
 As i was making a left handed turn across traffic when the bike suddenly died and was totally unresponsive. it was later determined it was the voltage regulator/stator had failed. it is extremely dangerous to have an otherwise perfectly maintained machine that will suddenly unexpectedly quit. thanks for your time.
07/07/20125900
 I recently moved to a new city and the charging system failed on my first ride there (30 miles). i noticed that the battery light and check engine light had come on approximately 10 miles from the house. battery voltage had dropped from the normal 13.5-14.3 range to 11.1 and was dropping fast. there was no warning that this would occur. i was able to pull off onto the side of the road and remove the headlight fuse in an attempt to make it back to the house. removal of the fuse greatly decreased the rate at which the battery discharged. i was able to make it 9.5 of the 10 miles back before the engine died and had to push the motorcycle the remaining distance.
01/08/20138600
 As i was making a left handed turn across traffic when the bike suddenly died and was totally unresponsive. it was later determined it was the voltage regulator/stator had failed. it is extremely dangerous to have an otherwise perfectly maintained machine that will suddenly unexpectedly quit. thanks for your time.
07/07/20125900
 I recently moved to a new city and the charging system failed on my first ride there (30 miles). i noticed that the battery light and check engine light had come on approximately 10 miles from the house. battery voltage had dropped from the normal 13.5-14.3 range to 11.1 and was dropping fast. there was no warning that this would occur. i was able to pull off onto the side of the road and remove the headlight fuse in an attempt to make it back to the house. removal of the fuse greatly decreased the rate at which the battery discharged. i was able to make it 9.5 of the 10 miles back before the engine died and had to push the motorcycle the remaining distance.
01/08/20138600
 As i was making a left handed turn across traffic when the bike suddenly died and was totally unresponsive. it was later determined it was the voltage regulator/stator had failed. it is extremely dangerous to have an otherwise perfectly maintained machine that will suddenly unexpectedly quit. thanks for your time.
07/07/20125900
 I recently moved to a new city and the charging system failed on my first ride there (30 miles). i noticed that the battery light and check engine light had come on approximately 10 miles from the house. battery voltage had dropped from the normal 13.5-14.3 range to 11.1 and was dropping fast. there was no warning that this would occur. i was able to pull off onto the side of the road and remove the headlight fuse in an attempt to make it back to the house. removal of the fuse greatly decreased the rate at which the battery discharged. i was able to make it 9.5 of the 10 miles back before the engine died and had to push the motorcycle the remaining distance.
01/08/20138600
 As i was making a left handed turn across traffic when the bike suddenly died and was totally unresponsive. it was later determined it was the voltage regulator/stator had failed. it is extremely dangerous to have an otherwise perfectly maintained machine that will suddenly unexpectedly quit. thanks for your time.
07/07/20125900
 I recently moved to a new city and the charging system failed on my first ride there (30 miles). i noticed that the battery light and check engine light had come on approximately 10 miles from the house. battery voltage had dropped from the normal 13.5-14.3 range to 11.1 and was dropping fast. there was no warning that this would occur. i was able to pull off onto the side of the road and remove the headlight fuse in an attempt to make it back to the house. removal of the fuse greatly decreased the rate at which the battery discharged. i was able to make it 9.5 of the 10 miles back before the engine died and had to push the motorcycle the remaining distance.
10/31/201242021
 While riding my 2009 buell 1125cr, i noticed my voltage dropping rather fast (14v down to 9v). the buell has just over 4,000 miles on it and i didn't expect to see issues this early. upon research, apparently this is a common recurring problem with this particular year and model. after hours of mechanical work, it turns out the stator over heated and fried itself, due to the lack of lubrication. its a design flaw. now i have to rewrap my stator and purchase another part the covers the stator that prevents this from happening again. shouldn't/doesn't this qualify as a defect/recall item?... and why not? *tr
10/31/20124202
 While riding my 2009 buell 1125cr, i noticed my voltage dropping rather fast (14v down to 9v). the buell has just over 4,000 miles on it and i didn't expect to see issues this early. upon research, apparently this is a common reoccurring problem with this particular year and model. after hours of mechanical work, it turns out the stator over heated and fried itself, due to the lack of lubrication. its a design flaw. now i have to rewrap my stator and purchase another part the covers the stator that prevents this from happening agin. shouldn't/doesn't this qualify as a defect/recall item?... and why not?
05/08/2012150101
 Stator burned up and forced complete shut down of bike, including lights and engine. left me stranded on a long stretch of kamehameha highway with no safe shoulder to park the bike on-just too much jungle on one side and the ocean on the other. had to push the bike a long, long, way. this is the second stator failure on this bike! *tr
05/08/201215010
 Stator burned up and forced complete shut down of bike, including lights and engine. left me stranded on a long stretch of kamehameha highway with no safe shoulder to park the bike on-just too much jungle on one side and the ocean on the other. had to push the bike a long, long, way. this is the second stator failure on this bike!
07/03/2012146501
 Voltage started jumping around on my way to work one morning. my voltage dropped to 10.9, then my lights died. i was able to pull off the side of the interstate as the bike was bucking and sputtering to a stop. it was not a pleasant experience. *tr
07/03/201214650
 Voltage started jumping around on my way to work one morning. my voltage dropped to 10.9, then my lights died. i was able to pull off the side of the interstate as the bike was bucking and sputtering to a stop. it was not a pleasant experience.
05/15/20125120
 While riding my buell 1125cr, the system voltage error came up on the display. it was later identified as the stator burning up because of the heat that is produced in the charging system. when this failure occurred i lost the ability to charge my battery thus eventually my motorcycle shut off in the middle of traffic. this is specially dangerous because there is no warning of this happening and this failure is very common on this year model around this mileage.
06/10/20104650
 The stator or alternator failed while riding my motorcycle on a curvy road. the engine stopped abruptly due to the inability of the charging system to maintain the battery voltage high enough to run essential engine components such as ignition coils and fuel injectors. the stalling resulted in the vehicle exiting the turn very wide and running off the edge of the road. the vehicle was then inoperable on the side of the road while traffic was passing.