Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
ELECTRICAL SYSTEM
PIT5074F05/01/201210044242Gm: j-35616-64b terminal test probe and replacement terminal. also included models verano, regal, lacrosse, cts, srx, volt, sonic, malibu, impala, equinox, cruze, avalanche, tahoe suburban, silverado, sierra, yukon, and terrain for model05/24/2012
08-06-04-02704/01/200810025422Ei08145-1.6l l91, ses light illuminated, p0420 catalyst system low efficiency, o2 lean limit code p0131, p0133. *pe08/07/2008
377910018606Speedometer accuracy 7 to 9% higher than actual. *tt01/06/2006
349610016526No start, high rpm power loss, and/or service engine soon (ses) light - check crank sensor. *tt09/20/2005
0158101/01/200401581A10007629Malfunction indicator lamp (mil) light on with no diagnostic trouble codes (dtcs) stored. *mj07/06/2004
0166801/01/2004100071631.6 l91 diagnostic trouble code p0455 diagnostics.*mr06/03/2004
0167101/01/2004100071681.6 l91 p0128 diagnostics.*mr06/03/2004
ELECTRICAL SYSTEM - IGNITION
368410019224Ecm locks up during sps programming - replace ecm. *ak02/21/2006

Consumer Complaints


Fail datemilesoccurencesPurchase date
ELECTRICAL SYSTEM
04/28/201182000
 Tl*the contact owns a 2004 chevrolet aveo. the contact stated that while driving 70 mph the vehicle suddenly stalled after the instrument panel started to flash on and off. the speedometer then started to misread and display that he was traveling at higher speeds than normal. he coasted to the side of the road the vehicle was towed to his home. the manufacturer was not contacted. the failure and current mileages were approximately 82,000.
04/28/201182000
 Tl-the contact owns a 2004 chevrolet aveo. the contact stated that while driving 70 mph the vehicle suddenly stalled after the instrument panel started to flash on and off. the speedometer then started to misread and display that he was traveling at higher speeds than normal. he coasted to the side of the road the vehicle was towed to his home. the manufacturer was not contacted. the failure and current mileages were approximately 82,000. tb
02/20/201166000
 My aveo is supposed to have a warning light to come on when the engine has to be serviced. apparently, this light did not come on for the warning that there was something wrong with the vehicle that i need to find out about. driving to me(the vehicle was driven by my child of 28 years with a 3 month old in a rear car seat) to pick me up to take me to work the car just stopped. in the middle of ongoing traffic. thankfully the car was not hit but the police as well as my brother (whom was on his way to work) were able to get the car to the side of the road. her father (he was called) showed up with a tow on its way to take it to my mechanic. it was determined that the timing chain/belt went. because the car was in motion it also caused the bending of 2 pistons. in order to fix it properly this mechanic was not able to do so. i was informed however that all aveos from this model or year has shown to have the timing belt/chain to malfunction between the mileage of 40,000- 80,000 miles. so, i am trying to find out if there is a recall on first the warning light not indicating there was something wrong and second, the timing chain/belt malfunctioning repeatedly between the miles of 40,000-80,000 miles. i love my aveo because it is the perfect size, excellent on gas and being a 2004 model there is only about 66,000 miles or so on it. i am truly missing my aveo and would appreciate it if someone can help me get it back to normal so i can take it home. i have to say that this is my first real car and i would rate it in the top ten vehicles to purchase for its total economical qualities. so, please let me know at your earliest convenience.
10/12/201065000
 I purchased this used 2004 chev aveo from tony honda end of july 2010. it ran good up until 10/12/10 when all of a sudden the hold button light flashed along with the check engine light...the car literally dropped to like 5 miles an hour and sputtered all the way like it was dying....thank god that for some reason, i decided to take my grandson to school so i was in the school zone and not on the freeway which i normally would have been. i swear, i would have been dead had that happened at 60 miles an hour. i have called chev and they do not have a recall.
07/30/2004650001
 My 2004 chevrolet aveo has a problem with the ignition key getting very hot. i am worried of a electrical fire. my a/c went out due to a bad seal and i was told they had redesigned the a/c compressor. what are my options? *tr
11/14/20081001
 Ever since i bought the car new the clock has never worked right. it runs for a few hours, shuts off for a few hours. dealer couldn't fix when under warranty because they couldn't make it repeat. most recently, the electronic door locks have stopped working, both inside and with the keyless entry. i tried changing the fuse, but that didn't help. *tr
10/03/2008610001
 We have a 2004 aveo and no light came on and at 61,000 miles my car just quit running in the middle of the road and had to be towed to the dealership the timing belt had broken and the motor was messed up also. i had to pay over $3,000 to have it repaired cause a belt broke. it messed up half of the motor and had to be replaced. then a month later the lights on the dash quit working and they told me that they have replaced them alot for these cars and the wire harness is $1,200 dollars and i am paying more for the repairs then i have for the car. the clock light has never worked right since we got the car. so be careful and replace your timing belt early and don't have to pay all that money like we had to. i wish i have never bought the car now. *tr
02/03/2008680001
 One day, i was in a customer meeting and my factory installed car alarm just started going off. nothing around it, no wind,etc. now it has gotten to a point where i can not use the alarm and the drl and dashboard clock are constantly going on and off. i have read many similar complaints on autoforums.com regarding lots of electrical issues on the chevy 2004 aveo ls. *tr
12/20/200410012/04/2004
 2004 chevy aveo purchased december of 2004. clock resets itself, interior dome light works when it wants to, dash lights have blinked on and off twice, radio has turned itself on and off twice, excessive crank trying to start vehicle, doors do not completely unlock, windows do not always go up and down, alarm and keyless remote entry blew 2 - 10 amp fuses, dealership put in 20 amp fuse, still isn't working properly, vehicle is presently in shop for same issues for the 7th time. dealership can't get the car to duplicate the problem. all of this started the month that i bought the car. it is getting worse and i am extremely afraid of having the car catch on fire. *jb
02/02/20051
 Cd player gets too hot. it has melted a cd. i run it for 15 minutes and you can't even touch the face of it or the cd itself. i've contacted the dealership and they say its normal. i believe that with the clock, the cd player, and the ignition (& key) getting pretty hot that it's an electrical problem. *nm
09/22/20051
 The locks quit working on my car. they wouldn't lock from the inside or from the transmitter. *nm
03/31/2004103/08/2004
 When i first received my 2004 chevy aveo, the clock kept resetting. i have taken the vehicle in to the dealership and there is nothing they could do because the problem cannot be duplicated. *nm
ELECTRICAL SYSTEM - ALTERNATOR/GENERATOR/REGULATOR
11/03/200644000110/29/2004
 Dt*: the contact stated after the vehicle had been parked for two months, the battery light illuminated. the contact replaced the battery, then while traveling 35 mph the vehicle stalled without warning. the vehicle was towed to the dealership, who determined the generator needed to be replaced.
ELECTRICAL SYSTEM - BATTERY
08/13/2006211/15/2004
 First, i have an 2004 chevrolet aveo. i have had to replace two tires due to flats. it's suppose to be some special type of tires on this type car. one tire is plugged and the other was replaced by a new tire. second i have 15,040 miles on the car since purchase. third, i have had to have the car in for repairs re: noise under the passenger wheels and the drivers wheels more than twice. the battery has failed to be useful twice. i need to know if these cars can be looked at for defects because they are a newer model and i have asked other if they had issues and they are the same. brake lights continue to burn out. *jb
ELECTRICAL SYSTEM - IGNITION
06/18/200653442204/20/2004
 Key gets really hot and after i drive it for a while and shut car off and go to turn it back on after it sits for just a few minutes it will start but it will keep dying and then i have to let it sit for at least 20 to 30 minutes before it will start i guess the ignition has to cool down and it will be fine until it gets hot again i am afraid of car catching fire. *jb
10/27/20043000109/27/2004
 Dt: caller says that while she lets the vehicle warm up it makes a boom boom noise from the fuel line or pump. caller says it will do this until it warms up and then it stops. dealer says it is a characteristic of the car. manufacturer said the same thing. caller says the key gets hot while it the ignition. *nm
ELECTRICAL SYSTEM - IGNITION - ANTI-THEFT CONTROLLER
12/26/20072001/02/2004
 First thing that went wrong with the car is the clock for no reason at all it changes to 12:00 it does it when the car is on and running it also does it when you first turn the car on. this has been replaced once and has failed a second time again. second is my gear shifter i have an automatic and it sticks in park all the time and all year long the first time it happened i was sitting at a gas pump and i was completely stuck and it wouldn't move so i had the car towed to my dealer and they fixed it but it stuck 10 + more times since 5 times i took it to the dealer and 3 times it was repaired. i bought my car in 2004 and too this day it still sticks i actually have parts being ordered again to get it fixed. third is my key and alarm i can't use my security alarm on my car because when its set on it goes off about every half hour for no reason. fourth is my head lights and brake lights. i was traveling in a big city buffalo when all three of my brake lights stopped working i went to an auto shop to get them replaced and they replaced them right there and the new ones wouldn't even work. my headlights go off when ever and turn back on after awhile. even when i'm driving down the street but the dealer claims they can't find anything wrong with that part. fifth is my ball joint was defected and i went threw 4 pairs of tires within 2 years before my dealer realized what that problem was. sixth both the rear strut holding mounts just fell off car and my struts went threw my back bottom trunk. the dealer said he never seem anything like it. the right side went first and that was fixed then about a week later the left side went i replaced everything brand new and it happened again a third time the left strut and holding mount failed. i actually have parts ordered for that as well right now. a smaller complaint is the cig. lighter outlet doesn't work, and that's being replaced for the second time. *tr
ELECTRICAL SYSTEM - IGNITION - SWITCH
06/20/2004101/17/2004
 I purchased a 2004 chevrolet aveo. i commute 2 hours one way to a job site. the ignition switch and the ignition key get progressively hot the longer i drive this car. the service dept measured the heat. on a 45 minute drive, the ignition switch temperature was 111 degrees, the key was 94 degrees. i am concerned of a possible fire within this ignition of the vehicle. other aveo owners i questioned are experiencing the same problem. i am extremely afraid to drive this car with the commutes i have to make to work. the dealership service and gm are passing the buck on this. will it take the loss of lives in car fires before something is done with this car?? i surely do not want to be one of their fatalities with the extensive driving i do. this is not a normal condition and is presenting a possible hazard.*ak
ELECTRICAL SYSTEM - WIRING
01/23/20080108/28/2004
 Air bag indicator light came on in mid january 2008 and has remained on. the car just went out of warranty in aug 2007. since i have been deployed for 15 months, i was not able to discover this problem while it was still under standard warranty. after contacting chevrolet about several issues with the brakes and air bag light, they instructed me to get it diagnosed. the diagnosis revealed an ecw failure but nothing could be found wrong with the brakes. recommendation from chevrolet servco is to have ecw fixed. after the occurrence with the brakes, my husband began driving the vehicle. *tr
ELECTRICAL SYSTEM - WIRING - INTERIOR/UNDER DASH
03/09/20043000102/24/2004
 Aveo has 15k miles on it and has been into the shop 3 or 4 times for a clock malfunction. what happens is when you turn the car on the clock will have changed time to an undetermined time. dealer has not found the problem yet. *ak