Chevrolet C2500 2003

Model C2500 made in 2003 by Chevrolet got 40 consumer complains there are 2 investigations as well as 4 service bulletins. Consumer complaints with reference, among others things, to electrical system, engine and engine cooling and equipment adaptive. Technical service bulletines regarding exterior lighting, interior lighting and structure. The car had some investigations: service brakes, hydraulic, steering.

Model 2003

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
EXTERIOR LIGHTING - HEADLIGHTS
3170E10019186Ipc, interior lights and/or headlamps flicker. *ak fb202/16/2006
INTERIOR LIGHTING
3170E10019186Ipc, interior lights and/or headlamps flicker. *ak fb202/16/2006
STRUCTURE - FRAME AND MEMBERS
PIT-3749D11/01/201010037570Ready05/25/2011
PIT-3749D11/01/201010037570Gm: on some truck models there is some frame corrosion. *rm05/25/2011

Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
SERVICE BRAKES, HYDRAULIC - POWER ASSIST
EA04012GENERAL MOTORS CORP.04/30/200402/28/2005HYDRAULIC PUMP FAILRES05V005000
 Gm is conducting a recall on all subject vehicles build between may 1999 and october 14, 1999.significant changes were incorporated into production in early october 1999, and vehicles built after that date have lower warranty failure rates.the complaint and warranty data appear to support the effectiveness of these changes. gm made additional changes in november 1999, february 2000, may 2001, and february 2004.odi will continue to monitor this problem and will take further action, if warranted, in the future.for further technical details see the attached engineering analysis report.
STEERING - HYDRAULIC POWER ASSIST SYSTEM
EA04012GENERAL MOTORS CORP.04/30/200402/28/2005HYDRAULIC PUMP FAILRES05V005000
 Gm is conducting a recall on all subject vehicles build between may 1999 and october 14, 1999.significant changes were incorporated into production in early october 1999, and vehicles built after that date have lower warranty failure rates.the complaint and warranty data appear to support the effectiveness of these changes. gm made additional changes in november 1999, february 2000, may 2001, and february 2004.odi will continue to monitor this problem and will take further action, if warranted, in the future.for further technical details see the attached engineering analysis report.

Consumer Complaints


Fail datemilesoccurencesPurchase date
ELECTRICAL SYSTEM
08/01/201070000
 Speedometer randomly increases, decreas or will not work at all. oil gauge fluctuates also the heater resistors burned up.
06/28/20051100002512/15/2002
 Dt: 2003 chevrolet 2500 hd truck experienced an engine power reduction. the vehicle operated at a reduced speed. it goes at a crawl. this occurred at speeds of 40-50 mph in the middle of traffic. has to coast over to the side of the road, on average about 10-15 seconds after cutting off then the engine restarted. this usually happened after vehicle has not run for an extended period of time such as being parked overnight. took to a dealer, who replaced the accelerator pedal that ran by wire not cable. this was electric and computerized and some sort of signal went through the accelerator pedal and caused this failure. the vehicle will idle, but lost power. this has been a problem for the last 3 months. the problem recurred even after the replacement of 2 accelerator pedals. *ak
ELECTRICAL SYSTEM - IGNITION
05/07/200572862510/18/2002
 Dt: the consumer states that 2003 chevrolet c 2500 was having a message on the instrument panel showing reduced engine power. then, the engine immediately dropped power. the speed will dramatically slow to around 15 mph. this happened 5 times currently. there have been several near misses as a result of the power reduction. the vehicle has been in the dealership 5 times for the engine power failure. the dealer replaced three times the wiring harness to the throttle position sensor, throttle body, power train control module, throttle actuator, control module, also, the ignition switch was replaced and the engine was still losing power. the manufacturer has been contacted, and the customer service department was very unwilling to help or provide the address to the regional office. the customer service representative was very rude and refused to transfer the call to his supervisor upon request of the consumer. *ak
ELECTRICAL SYSTEM - WIRING - INTERIOR/UNDER DASH
07/15/2003200005
 Intermittently dash board lights and gauges will go blank. when the dash board lights go blank consumer cannot determine how fast the vehicle is going. the dealer examined the vehicle five times.*ak
ENGINE AND ENGINE COOLING - COOLING SYSTEM - RADIATOR ASSEMBLY
3690405/13/2003
 Vehicle had a faulty radiator hose and heater hose along with brake problems.*mr. the vehicle was repaired four times to no avail. the consumer felt the problems had became worse after picking the vehicle up from the mechanic after it's third repair. the cable for the parking brake was replaced. *ph *jb
ENGINE AND ENGINE COOLING - ENGINE
112/01/2002
 Vehicle was parked in the driveway when smoke and flames emitted from under the hood. *ph *jb
EQUIPMENT ADAPTIVE
08/01/201070000
 Speedometer randomly increases, decreas or will not work at all. oil gauge fluctuates also the heater resistors burned up.
FUEL SYSTEM, DIESEL
12/14/2007910001
 2003 chevy 2500 hd truck: injector failed and caused engine failure; gm is declining the warranty although it is under the warranty. *tr
OTHER
11/15/2004270002011/10/2004
 Dt*: the contact stated when the temperature is below 25 degrees the heater does not blow hot air. the dealership inspected the vehicle several times and was unable to locate a problem within the heating system. updated 2/13/2006 - the dealer replaced the thermostat and other components to correct the problem but the problem continued. *nm
PARKING BRAKE - CONVENTIONAL - MECHANICAL - LINKAGE AND CABLE
07/06/2005800010008/29/2002
 The parking brake on 2003 chevrolet 2500 silverado pickup trucks with manual transmissions will not hold the vehicle on even a very slight grade without constant adjustments being made to the brake system. if there is a trailer being towed or a load being carried in the truck bed, the parking brake will not hold even following a dealer service adustment. i have reported this problem to the dealer and beyond adjusting the brake they say there is nothing that can be done. my truck has 48000 miles on it and this has been a problem almost from the beginning. the truck has nearly run into the side of a building, rolled out of its parking space, and started rolling down a hill while i was exiting the truck. i cannot safely park the truck unless it is on level ground, parking brake engaged and transmission placed in reverse. i have a friend that owns a 2001 chevrolet 3500 silverado with the same problem.
3690405/13/2003
 Vehicle had a faulty radiator hose and heater hose along with brake problems.*mr. the vehicle was repaired four times to no avail. the consumer felt the problems had became worse after picking the vehicle up from the mechanic after it's third repair. the cable for the parking brake was replaced. *ph *jb
POWER TRAIN
12/15/200290001
 The vehicle down shifted erratically, which caused the rear wheels to lock and the vehicle to spin. *jb
POWER TRAIN - AUTOMATIC TRANSMISSION
08/26/20041
 When loading and going around curves automatic transmission will go into neutral with gear shift still in drive. the motor raced, and vehicle was in shop twice. *ak
POWER TRAIN - AUTOMATIC TRANSMISSION - CONTROL MODULE (TCM, PCM)
05/07/200572862510/18/2002
 Dt: the consumer states that 2003 chevrolet c 2500 was having a message on the instrument panel showing reduced engine power. then, the engine immediately dropped power. the speed will dramatically slow to around 15 mph. this happened 5 times currently. there have been several near misses as a result of the power reduction. the vehicle has been in the dealership 5 times for the engine power failure. the dealer replaced three times the wiring harness to the throttle position sensor, throttle body, power train control module, throttle actuator, control module, also, the ignition switch was replaced and the engine was still losing power. the manufacturer has been contacted, and the customer service department was very unwilling to help or provide the address to the regional office. the customer service representative was very rude and refused to transfer the call to his supervisor upon request of the consumer. *ak
POWER TRAIN - MANUAL TRANSMISSION
04/08/2003101/30/2003
 2003 chevy 2500 truck, 6.0 liter engine with standard shift transmission. the truck has an electronic throttle. the throttle has a delay off of idle in rpm and power. when the truck is stopped at a light on a hill you cannot prevent excessive roll-back or stall because of the delay. if the truck is in a noisy environment the problem is even worse because you can not tell what the engine will do, or is doing unless you stare at the tachometer. you can not predict engine response from the throttle position when starting out from a dead stop on a grade. i have owned 3 cars, 2 turcks, backhoe and farm tractor with a standard shift transmission and have a valid state of ohio cdl license.*jb
POWER TRAIN - TRANSFER CASE (4-WHEEL DRIVE)
04/25/2005157000202/01/2003
 The transfer case on my chevrolet 2500 hd crew cab has went out for the 2nd time in 2 years, 1st incident was march 2004 ,and now april 2005. plastic gears seem to strip whenever engaged in 4-wheel drive after not being utilized for any length of time.*ak
SERVICE BRAKES
08/18/2012326801
 Brake line rupture from the abs module to rear of the truck. the brake line is completely rusted through and i can see brake fluid dripping off the frame underneath the driver side door. i believe it rupture in my driveway returning from a trip with my camper attached to the bed. *tr
08/18/201232680
 Brake line rupture from the abs module to rear of the truck. the brake line is completely rusted through and i can see brake fluid dripping off the frame underneath the driver side door. i believe it rupture in my driveway returning from a trip with my camper attached to the bed.
SERVICE BRAKES, HYDRAULIC
10/16/2009416271
 The abs system on my 2003 chevy c2500hd pick up truck were malfunctioning constantly for several weeks. each and every time i came to a stop the abs system would engage, the pedal would almost bottom out and the truck was hard to stop. and several times i was almost in the middle of an intersection before stopping.the right and left abs sensors were replaced with new sensors at a cost of almost $500.00. i was not given the old parts. this 03 truck has only 41,000 miles and i fill that the original sensors were defective. these sensors are not a normal maintenance part and are not like filter,oil changes ,brakes jobs wiper blades which are normal wear and tear items. these sensors are an very important part of the entire brake system . i believe chevrolet has a problem with this part but will not acknowledge their responsibility in this matter. i have complained to chevrolet motor division and told them that chevrolet should pay for the premature failure of these parts.. these faulty sensors can cause an accident.. *tr
STRUCTURE - BODY - TAILGATE - HINGE AND ATTACHMENTS
06/24/20051
 Replacement of the faulty tail gate on the 2003 chevrolet c2500. *mr gm led the consumer to believe that the tailgate he replaced was going to be replaced by them with the original parts if the dealer agreed the problem was said to be caused by the tailgate cables. *sc *jb
SUSPENSION
05/15/20046000304/01/2003
 I bought a new 2003 chevy express cargo van (2500) in 2003.when this vehicle is under load,traveling on roads with six/seven percent downhill grades,the front end shakes violently. simply tapping the brakes will not bring it under control,you have to literally slam on the brakes,or take the risk of being tossed off the highway.the vehicle has never been stressed in any way (wrecks,hitting curbs,etc) the dealer is unable to determine the problem. i want a dealership to take it,with me,to a road of my above description and find this problem and fix it. i am positive i am not the only person with this model van,with this problem. i have come very close to eternity in this van because of this malfunction.i have not driven the van in three months because of anxiety with the problem. dying in a chevy van because of something like this is no part of what i want in my future.
VEHICLE SPEED CONTROL
08/01/201070000
 Speedometer randomly increases, decreas or will not work at all. oil gauge fluctuates also the heater resistors burned up.
05/07/200572862510/18/2002
 Dt: the consumer states that 2003 chevrolet c 2500 was having a message on the instrument panel showing reduced engine power. then, the engine immediately dropped power. the speed will dramatically slow to around 15 mph. this happened 5 times currently. there have been several near misses as a result of the power reduction. the vehicle has been in the dealership 5 times for the engine power failure. the dealer replaced three times the wiring harness to the throttle position sensor, throttle body, power train control module, throttle actuator, control module, also, the ignition switch was replaced and the engine was still losing power. the manufacturer has been contacted, and the customer service department was very unwilling to help or provide the address to the regional office. the customer service representative was very rude and refused to transfer the call to his supervisor upon request of the consumer. *ak
VEHICLE SPEED CONTROL - ACCELERATOR PEDAL
06/28/20051100002512/15/2002
 Dt: 2003 chevrolet 2500 hd truck experienced an engine power reduction. the vehicle operated at a reduced speed. it goes at a crawl. this occurred at speeds of 40-50 mph in the middle of traffic. has to coast over to the side of the road, on average about 10-15 seconds after cutting off then the engine restarted. this usually happened after vehicle has not run for an extended period of time such as being parked overnight. took to a dealer, who replaced the accelerator pedal that ran by wire not cable. this was electric and computerized and some sort of signal went through the accelerator pedal and caused this failure. the vehicle will idle, but lost power. this has been a problem for the last 3 months. the problem recurred even after the replacement of 2 accelerator pedals. *ak
VEHICLE SPEED CONTROL - CRUISE CONTROL
04/25/2005157000202/01/2003
 The transfer case on my chevrolet 2500 hd crew cab has went out for the 2nd time in 2 years, 1st incident was march 2004 ,and now april 2005. plastic gears seem to strip whenever engaged in 4-wheel drive after not being utilized for any length of time.*ak

Car dealers selling


StateCityZipNamePhone
FLFORT WALTON BEACH32548PRESTON HOOD COLLISION CENTER850 664 9740
FLSANFORD32771BILL HEARD CHEVROLET407-321-7800
KYLONDONTINCHER-WILLIAMS6068645790
MDCAMBRIDGE21613SCHAFFER TROHMINGER418 228 5300
NDBISMARCK58501STAN PUKLICH CHEVROLET701-223-5800
OHDAYTON45405WHITE ALLEN937-220-6331
TXDALLAS75228YOUNG CHEVROLET972-328-9111
TXFARMERVILLEBOB TEDFORD CHEVROLET