Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
SERVICE BRAKES, HYDRAULIC - POWER ASSIST - VACUUM
0201905/01/2002634236Customer satisfaction program bulletin regarding vehicles with brake booster containing certain internal parts that are not to specification. *tt09/28/2002
0201905/06/2002634242Customer satisfaction program regarding brake booster power piston. *tt09/28/2002

Consumer Complaints


Fail datemilesoccurencesPurchase date
SERVICE BRAKES, AIR - DISC - ROTOR
11/01/2002805/20/2002
 2002 camaro, car started to shake when brakes were applied at abt 8,000 miles. took into dealer to be checked out. was told rotors needed to be turned. for this to happen with such low miles must be defective. should have been given new rotors. has there been a recall?
SERVICE BRAKES, HYDRAULIC
06/11/2008550001
 My 2002 gm chevrolet camaro's abs brake system has failed.there were no incidents that led up to the failure of the component. as to date 03/02/2010 my abs braking system is inoperable,i have no abs. only a warning light telling me i have no abs. the failure occurred approx. 11/2 years ago,and since it was not under warranty gm will not fix this problem.again i believe that gm knows of this failure in their systems(abs..anti-lock braking system)the cost to repair or replace this abs components is apprx.$2,500.00. my inquires with other gm owners of other models ie;corvette state the same problems as the camaros. failure of this components is very critical for safety in preventing wheels from locking up and causing a skid leading to a very dangerous accident.(the main reason consumers want anti-lock brakes!) *tr
12/19/200540000311/14/2002
 Camaro bought november 2002, brakes and tires replaced six months later. engine had sounded like a diesel within that same six months time. within three years rear end producing an ever increasing howl. had contacted dealer two times within first year about high oil consumption. was told it was normal for a quart to be lost within 3000 miles. i have to drive this car to work and i really don't know when one of my rear axles is going to fall off. i cannot afford a new rear end and my warranty expired by mileage. i don't know if this is going to do much good but it feel good to be able to write about what a 33,000 black camaro piece of crap can do to a man who has always been loyal as possible to chevy and had a dream to own such a car only to find out he would have been better off with a hyundai. i will tell you one thing and maybe this will tell you what i really think of chevy and their cars. i wouldn't wish this purchase on my worst enemy. biggest mistake of my life was believing in chevy. *jb
33000209/01/2001
 When applying pressure to the brake pedal, the vehicle shook violently. the consumer took the vehicle to the dealer and the mechanic determined that the front rotors were warped and must be replaced. *ak ceramic brakes were placed on the vehicle which caused the rotors to warp. *scc *jb
12/20/20025000010/24/2002
 Since around 5000 i started to feel a ribration in the steering wheel while braking. it has slowly got worst till now at 10,000 miles. i am told it is the rotors and they a warped. shoes have plenty of good pad left and no grooves are worn it the rotor face. the starting date is estimated date that the problem started.
04/02/2003
 The brake pedal went to the floor when the brake was applied which caused extended stopping distance. the dealer was notified. *nlm
1
 The vehicle experienced a vibration, when the brake was applied.*jb
SERVICE BRAKES, HYDRAULIC - ANTILOCK
10/22/20041
 While applying the brakes pedal went to the floor. abs braking light appeared on the dashboard and remained on. consumer drove the vehicle to the dealer for inspection, and dealer was not able to duplicate the problem. *ak
09/17/2004104/23/2002
 While driving and applying the brakes the steering wheel vibrated uncontrollably. a loud clanking noise was heard coming from the driver's side and passenger side wheels. the consumer was able to maintain control of the vehicle, and drove it to the dealer. the mechanic determined that the wheel rims were not the correct rims. the mechanic replaced the rim spacer for the front. but the rear rim spacer were on back order. *ak the wheel studs were broken and the lug nuts were working themselves loose, the wheel centering spacers were not installed when the rims were replaced, the studs weren't long enough for the rims. *sc
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DISC - CALIPER
08/31/2002100
 In august 2002, i produced brakes in 542 dept. at delphi chassis systems, dayton, ohio. the department was scheduled to cease work 2 months after the end of gm f-car production i was placed in inspection behind brake assembly. i inspected all brakes produced as service parts. before i arrived, there were problems with porosity in the brake castings. instead of requiring the castings producer to bring in an x-ray machine, general foreman sam hanakeri, on orders from vp guy hachey, installed an air gun driver and water tank to check parts as they ran. the air gun would shoot a special screw connected to a compressed air connection, and the part was dunked while the compressed air was attached to the brake casting. the problem: the compressed air attachment cross threaded about 5% of the connection holes in the casting. since these connections have to withstand hydraulic pressure when the brakes are in use, cross threading causes leaks and potential brake failure. a gm assembly plant had issued a prr for the cross threading, but only for one side of the brakes delphi management only wanted to inspect the threads on the brakes mentioned in the gm prr, not mirror images. they knew that the inspection process damaged both sides, but wanted to ignore the problems on the non prr side. sam hanakeri, gf, ordered me to inspect only the prr sides. he stated that the inspection process came from guy hachey, and could not be changed or improved. i inspected these parts 60 days. sam hanakeri objected to the scrap resulting from my finding bad threads, stating that previous inspectors had found less. i told him that i signed the forms, and as long as my name was on the forms, they would reflect what i saw. these service parts are still on shelves. the assembly parts have been in use since 2002. the inspection forms are still in existence, maintained by bill englund at delphi need more brake plant.*jb
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DISC - PADS
04/09/20037153504/23/2002
 Intermittently the brake pedal shuttered/shimmied and pulsated when depressed. this was due to a failure in the brake rotors. the failure has occurred at 7000, 12419 ,18830,26754, and 27310 miles, the rotors were resurfaced/replaced/turned. and brake shims had been added. in addition the brake pad and shoes were replaced 4 times.*ak the consumer was advised to purchase a higher quality off the market rotor at $500.00 per rotor. *tc
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DISC - ROTOR
03/09/200646000105/01/2002
 Dt*: the contact stated while driving at various speeds and applying the brakes the front end vibrates. when the problem first occurred at 12,000 miles the dealership resurfaced the brake rotors. the problem reoccurred at 19,000 miles and again the dealer resurfaced the rotors. while the vehicle was at the dealership for the brake pads, it was determined the brake rotors need to be replaced. the brake rotors were not replaced.
02/23/2005140003
 The front right rotor warped. when driving at approximately 40 mph and the brakes were applied there was shutter/vibrated, and vehicle pulled to the right. owner took vehicle to the dealer on two occasions, and dealer replaced the rotors. also, informed owner the front right rotor is warped. after about 10,000 miles vibration returned. vibration was felt when vehicle was driven at 40 mph or greater. *ak
04/09/20037153504/23/2002
 Intermittently the brake pedal shuttered/shimmied and pulsated when depressed. this was due to a failure in the brake rotors. the failure has occurred at 7000, 12419 ,18830,26754, and 27310 miles, the rotors were resurfaced/replaced/turned. and brake shims had been added. in addition the brake pad and shoes were replaced 4 times.*ak the consumer was advised to purchase a higher quality off the market rotor at $500.00 per rotor. *tc
07/20/2004188704
 The dealership informed the consumer that when the vehicle pulsated, the problem was due to warped rotors. please provide more information. *jb
06/07/200424000110/08/2002
 My 2002 camaro has had excessive vibration in the steering wheel cased by warped front rotors. rotors were turned but 8k miles later they were so warped again that they had to be replaced. put new pads and aftermarket slotted rotors to redue warping. *jb
05/07/20047000
 Brake rotors were warped and had to be turned twice within the first 15,000 miles of ownership under normal driving conditions. dealer would not replace under warranty however, they machined the rotors as a courtesy and advised me not to stop so hard in the future - ridiculous! *ak
04/21/2004100001
 Front disc brake rotors warped prematurely. *ak
09/15/200312000305/11/2002
 I purchased my vehicle on may 11 2002 and i have already had to replace my differ. and rotors, i have other problems but there not effecting the overall operations. if gm ever want me to buy a car from them again, they better get there ?!@#$% together, how many complaints does it take? *ak
12/20/20025000010/24/2002
 Since around 5000 i started to feel a ribration in the steering wheel while braking. it has slowly got worst till now at 10,000 miles. i am told it is the rotors and they a warped. shoes have plenty of good pad left and no grooves are worn it the rotor face. the starting date is estimated date that the problem started.
04/28/2002003/14/2002
 All four rotors became warped mysteriously just days after taking car to dealership to have oil leak, rear speaker, and left power window fixed. baffled at how this could occur on a vehicle with such low miles and easy driving. however, mechanics at dealership drove my car for 30 miles - so who knows what occurred during that time. had to pay brake shop $85 to get 4 rotors resurfaced, since dealer would not warranty. (stereo speaker still not fixed, and window still rattles). *nlm
05/16/20031
 2002 camero has developed excessive rotor wear and warping at low mileage and normal driving conditions. dealer cliams it is not covered by warranty since it is not a defect in labor or material. dealer service agent told me in confidence they have seen numerous cases and believe it to be a bad batch of rotors...still won't fix under warranty!!!*ak
03/15/20024000002/14/2002
 Vehicle vibrates during braking. have had rotors replaced and turned. problem returns every time. rotors are warping due to normal braking. dealer says it is due to hard driving, will not service under warranty. *nlm
11/01/2001
 When applying brakes at high speed vehicle shutters. steering wheel vibrates, and braking distance is extended. also, rotors were resurfaced at 4000 miles, then replaced. rotors need resurfacing again at this time.*ak
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DRUM - SHOES/LININGS
04/09/20037153504/23/2002
 Intermittently the brake pedal shuttered/shimmied and pulsated when depressed. this was due to a failure in the brake rotors. the failure has occurred at 7000, 12419 ,18830,26754, and 27310 miles, the rotors were resurfaced/replaced/turned. and brake shims had been added. in addition the brake pad and shoes were replaced 4 times.*ak the consumer was advised to purchase a higher quality off the market rotor at $500.00 per rotor. *tc