Bulletins
| Bulletin | Bulletin date | Replacement Bulletin | Item no. | Summary | Added |
|---|---|---|---|---|---|
| POWER TRAIN | |||||
| 3447 | 10017086 | 4t40e or 4t45e will not shift no diagnostic trouble codes. *tt | 10/24/2005 | ||
| 01604 | 01/01/2004 | 01604A | 10007135 | 4t40e, 4t45e change in appearance of forward, second and reverse clutch wave plate. *tt | 05/27/2004 |
| 030729005A | 10/01/2003 | 030729005 | 10004732 | Clunk noise from front end during low speed turns or maneuvers. *tt | 01/02/2004 |
| 030729005 | 06/01/2003 | 10002861 | Clunk noise from front end during low speed turns or maneuvers. *tt | 09/29/2003 | |
| 030730021 | 05/01/2003 | 10002392 | Neutral flare and/or rpm flare while in drive, no 1-2 upshift, service engine soon (ses) light illuminated, diagnostic trouble codes (dtcs) p1810, diagnostic trouble code p1815 set. *tt | 08/27/2003 | |
| 020730050 | 12/01/2002 | 10000759 | Engineering changes to the valve body, pressure regulator valve, 2-3 accumulator valve and bore for 2002-2003 model year 4t45e transaxles and subsequent overhaul procedures which affect 1995-2001 model year transaxles. *tt | 03/28/2003 | |
| POWER TRAIN - AUTOMATIC TRANSMISSION | |||||
| 070730025 | 10/01/2007 | 10023942 | Information on 4t40-e (mn4) and 4t45-e (mn5) front wheel drive automatic transmission valve body reconditioning, dtc p0741, p0742, p0751, p0752, p0756, p0757, p1811, harsh shifts, slips, no drive, no reverse. *nj | 02/20/2008 | |
| 3669 | 10019228 | M86/m94 transmission information to disassemble third fourth and fifth gear. *ak | 02/21/2006 | ||
| 3253 | 3253B | 10017096 | Vehicle will not move in either direction. transmission may show over full. p90 4t40e 4t45e no movement drive or reverse. converter may be empty of fluid. *tt | 10/24/2005 | |
| 030729005 | 07/01/2004 | 10012102 | Clunk noise from front end during low speed turns or maneuvers. this service bulletin replaces 030729005a. *eh | 02/11/2005 | |
| 030730021A | 11/01/2003 | 030730021 | 10005579 | Neutral flare and/or rpm flare while in drive, no 1-2 upshift, service engine soon (ses) light illuminated, diagnostic trouble codes (dtcs) p1810, diagnostic trouble code p1815 set. *tt | 03/04/2004 |
| POWER TRAIN - AXLE ASSEMBLY | |||||
| 020730048 | 11/02/2002 | 10006166 | Pressure control solenoid replacement for 4t65-e, 4t40-e, and 4t45-e transaxle/transmission.*mr | 04/23/2004 | |
| 990730030A | 04/01/2001 | 990730030 | 619370 | Owners of some vehicles equipped with hydra-matic 3t40, 4t60, 4t60-e or 4t65-e transaxles may comment on a grinding and / or growling noise that is noticeable when standing in park on a hill or slope with the engine running and the parking | 05/24/2001 |
| 010101 | 02/13/2001 | 618106 | Concerns with 4t40e / 4t45e four speed automatic transaxles with atf leaks at either the cooler line seals or at one or both axle seals. *jb | 04/04/2001 | |
| 000730014 | 07/01/2000 | 614391 | Some owners of vehicles with a hydra-matic 3t40 transaxle (built between julian dates 9270 - 9292) may comment that the vehicle slips in reverse, no reverse, slips in d1, or no d1 range. *tt | 10/13/2000 | |
| 00049 | 05/01/2000 | 613585 | Information regarding mismachined sealing surface on forward clutch housing of 4t40-e transaxle. **mr | 07/25/2000 | |
| 990730030 | 12/01/1999 | 575113 | 6089996 | Some vehicles equipped with hydra-matic 3t40, 4t60 or 4t60-e transxales may comment on a grinding and / or growling noise that is noticeable when in park on incline. *tt | 03/01/2000 |
| 990730031 | 12/01/1999 | 6089949 | Some owners of certain vehicles built prior to november 1, 1999 may comment on a no third and fourth gear condition. *tt | 02/29/2000 | |
| VSG19990080 | 09/15/1999 | 607998 | Subject regarding engineering request for vehicles with 4t40e and 4t45e transaxles with a condition of no third or no fourth gear. *tt | 10/27/1999 | |
| POWER TRAIN - CLUTCH ASSEMBLY | |||||
| 180702 | 07/18/2002 | 637293 | This message covers vehicles with the manual transmission and a complaint of clutch will not release completely after installation of the new spo clutch parts. *tt | 11/22/2002 | |
| POWER TRAIN - CLUTCH ASSEMBLY - PEDAL/LINKAGE | |||||
| 3915 | 10019423 | Clutch pedal stays to floor. *tt | 03/14/2006 | ||
| 01522 | 01/01/2004 | 10005459 | Clutch pedal stays to floor repeat slave cylinder fail. sit bulletin 1405756. *tt | 02/27/2004 | |
| 020731003A | 03/01/2004 | 020731003B | 10004285 | Clutch pedal buzz or vibration. *tt | 12/01/2003 |
| 041802 | 04/18/2002 | 636556 | Customer complaints of low clutch pedal reserve or clutch pedal sticks to the floor. *tt | 11/10/2002 | |
| 020731003 | 05/01/2002 | 634966 | Clutch pedal buzz or vibration. *tt | 10/10/2002 | |
| POWER TRAIN - MANUAL TRANSMISSION | |||||
| 020729001 | 02/01/2002 | 631218 | Some customers may complain on a grinding or rattle type noise coming from the transmission. *slc | 05/21/2002 | |
| 220601 | 06/22/2001 | 623745 | Subject regarding customer complaint of a notchy shift feel or difficulty shifting into gear, usually first gear, third gear or fifth gear. *tt | 10/30/2001 | |
| 290801 | 08/29/2001 | 620843 | Information on vehicles exhibiting manual transmission gear noise. *tt | 08/31/2001 | |
| 291100 | 11/29/2000 | 616394 | Subject pertaining to manual transmission rattle. *tt | 02/25/2001 | |
Consumer Complaints
| Fail date | miles | occurences | Purchase date |
|---|---|---|---|
| POWER TRAIN | |||
| 01/01/1901 | 1 | ||
| Consumer 2000 cavalier stall when turning or stopping at a red light. *ts after the recall work was done for the ignition the vehicle began to stall. the vehicle's transmission had to be overhauled. two sensors have been replaced. the catalytic converter has been replaced. the fuel pump has been replaced. *nm | |||
| 04/20/2003 | 42156 | 3 | 04/18/2003 |
| We bought a used chevrolet cavalier from the year 2000 with an extended warranty (gm certified) for 3 months or 3,000 miles. since the beginning there were 4 problems not yet fixed. 1 - there is a popping noise under the back of the car. dealer (koons chevrolet - withe marsch, md) said he couldn't duplicate. after bringing the car for the 3rd time, he said the brakes were dirty and he cleaned them, but this noise is still here, when starting at a red traffic light for example, or when riding on a rough road. 2 - there is a grinding noise in front when driving. it's stopping when pushing the brake pedal. it's linked with the brakes for sure. the pads are new and the dealer said the rotor makes his noise, but he refused to change it (whereas it's under warranty). he said it's not unsafe. but this noise is coming louder and i feel like a loss of control. 3 - the abs light come on every single day while driving and not braking. the 1st time, the dealer changed the bulb. the 2nd time problem was not solve) he changed the alternator, because my car broke down the day before (no more power at all). he said the alternator putted a low voltage to the abs causing the light to turn on. the problem is not solve. and i need to go back to the dealer. all of these problems have not been solved, and this is the 5th time i am going to the dealer. i think he's playing with me, so that my car won't be under warranty any more, and i would pay to change stuffs in the future. please provide information and support. thank you. *nlm | |||
| 84 | |||
| Vehicle's interior lights go on & off, also the transmission leaks badly. failed to tighten front end bolts & problem with airbag light. | |||
| POWER TRAIN - AUTOMATIC TRANSMISSION | |||
| 04/19/2002 | 64000 | 3 | |
| I drive my car for canada post ,so i do lots of mileage,but after owning my car for around 5 months i went to come to a stop and realized i had very little brakes,i had to pump them repeatedly to stop at a intersection,i continued to the next block where i opened the door and pressed the brakes to notice brake fluid pouring out of the wheel .i took the tire off and seen that the brake line had been rubbing on my cv boot ,the line on the passenger side was grooved from rubbing on my cv joint and in turn broke the cv boot and broke the brake line ,i went to gm and asked if there was a recall on this and they said no so i replaced the line myself with a little modification to stop it from rubbing but now i got a cv joint that is about to brake due to this brake line can you please check to see if this is just my car or others all so ,i have all so had more brake problems from the day i bought this car such as abs locking up on meat intersections i think due to traction control i have gone to take off and had to change the automatic transmission to 1 st gear in order to cross a road safely i reported this to my dealer i bought the car from and they did nothing ,even when all the abs lights came on and traction light came on 4 days after i bought this car ,they reset the computer and gave it back ,in turn i brought it to another garage and they told me the abs computer is blown ,i figure i will tell the whole store due to all the braking problems i have maybe that is why my hose broke . *ak | |||
| 10/23/2003 | 31000 | 1 | 09/25/2003 |
| No 3rd and 4th gear in 4 speed automatic transmission. 31,000 miles on car. *la | |||
| 08/17/2003 | 26311 | 08/25/2002 | |
| On the date mentioned below, my daughter was driving to work when the car wouldn't go into 3rd geer. the rpm's wouldn't go over 3 and the car wouldn't go over 30 mph. no previous problems with the car at all. we took it to the chevy dealer and they wanted $400 just to drop the pan and look at the car. since my daughter needed the vehicle for work, i took the car to a reputable company in the local area (they also service my company trucks) and they told me the transmission was shot, 3rd and 4th geer were gone. they agreed to work with me on the payments since i didn't have $1300 to cover a used transmission and the labor. i purchased the car in aug 2002 with only 16k miles, when the transmission went out it had only 27k. i've never heard of this and can get no assistance from chevy.... very upset at their lack of understanding and cooperation at assisting in the financial aid. | |||
| 06/11/2002 | 0 | ||
| When starting vehicle there is a very bad gas smell coming from it. need to drive with windows down because of the smell. when turning on heat or air conditioningthere is a burning smell. when stepping on gas it hesitates, as if it is going to stall out.*ak | |||
| 1 | 03/25/2000 | ||
| Transmission failed prematurely; vehicle would not go into reverse and was leaking fluid. nlm | |||
| 02/27/2000 | 5 | 02/01/2000 | |
| The car has repeatly refused to change out of 2nd gear, one occasion i was going around 47 miles per hour and the just stop moving the rpm's read around 4 the, and the car read about 45 mles per hour but it was not mving. the car behind me had no idea why i stopped because there was no brake lights. this has happened repeatly and i am afraid to drive the hwy with this vehicle. my family, friends and anyone behind me are in danger each time we get in the vehicle. if someone frm behind did hit me they would think it was all there fault becuase the re-ended me. the car can be going over 60 miles an hour one moment and back down to 30 the next moment. i do not feel save in this vehicle, nor do my friends and family that have been in the car with and those that have driven the car themselves. *ak | |||
| When attemtping to place vehicle in reverse and pulling out of a parking space vehicle would not go into reverse. consumer contacted dealer, dealer linked the problem to a seal which needed replacing. please provide any further details. *ak | |||
| 01/05/2000 | |||
| Was driving vehicle when without warning vehicle experienced an oil & transmission leak. nothing was working properly in vehicle. there were no instrument panel lights, also, transaxle was found to be faulty. waiting to receive a new transmission from michigan to replace original. *ak | |||
| POWER TRAIN - AUTOMATIC TRANSMISSION - CONTROL MODULE (TCM, PCM) | |||
| 04/01/2002 | |||
| While raining water will enter inside of truck while closing, and spare tire is filled with water. also. also, engine check light and traction control light were on dashboard.*ak | |||
| 01/25/2001 | 4 | ||
| When driving at night the instrument panel lights go out, also when putting vehicle in reverse the instrument panel lights go out, consumer took vehicle to dealer, and dealer indicated there was an electrical problem, had this problem repaired 4 times, but it has reoccurred.*ak.consumer also states the traction off light stays on all the time and bells ting at 65 mph.*jb | |||
| POWER TRAIN - AUTOMATIC TRANSMISSION - COOLING UNIT AND LINES | |||
| 02/19/2001 | |||
| Vehicle was leaking oil. contacted dealer, problem due to a hole in the transmission.*ak | |||
| POWER TRAIN - AUTOMATIC TRANSMISSION - GEAR POSITION INDICATION (PRNDL) | |||
| 05/13/2007 | 76828 | 3 | 07/05/2001 |
| Fuel pump on chevrolet cavalier z24 went out at 76,000 miles. it lost power and died all of a sudden in the middle of the highway. luckily, no cars were around as it was almost midnight. cost to repair was over $600, not including the towing. in doing some research i have found that numerous people had fuel pumps malfunction on their cavaliers, and on some cars newer and most with lower miles than on this car. same story, just loses power and died in the middle of the road. this was extremely unsafe. obviously this was a defect with the cavalier, yet they won't issue a recall. i have never heard from anyone that owned a cavalier that didn't have some sort of problem with it. also, had problems with the shifter cable and power window motor on the driver's side. extremely unhappy with the chevrolet. *ak | |||
| POWER TRAIN - AXLE ASSEMBLY | |||
| 02/01/2001 | 3500 | 12 | |
| A grinding and / or growling noise that is noticeable when in park on incline. *ak | |||
| 07/08/2000 | |||
| Right wheel axle twisted off vehicle, resulting in a collision/minor injuries.*ak | |||
| 01/05/2000 | |||
| Was driving vehicle when without warning vehicle experienced an oil & transmission leak. nothing was working properly in vehicle. there were no instrument panel lights, also, transaxle was found to be faulty. waiting to receive a new transmission from michigan to replace original. *ak | |||
| POWER TRAIN - AXLE ASSEMBLY - AXLE SHAFT | |||
| 07/10/2000 | 07/01/2000 | ||
| Rubbing/grinding noise present ten days after purchase. both wheel bearings replaced, noise still present. i was told that i had singing tires. the tires are goodyear. after several attempts to correct problem, i called goodyear, they in turn, put a brand new set of tires on the cavalier. the problem was still present. i have taken the car to several dealers who stated that the problem was the wheel bearings, mcclinton chevrolet could not hear the rubbing/grinding noise, therefore, would not investigate or fix the problem. i have never been satisfied with the car or the dealership. they wouild not fix the problem or give me a new car. i have since then parked the car. the problem still exists. | |||
| POWER TRAIN - CLUTCH ASSEMBLY | |||
| 03/21/2001 | 2 | 01/01/2000 | |
| First failure was at 24,197 miles. the car began to lose power and would stall during driving. dealer had the car for 21 days, and replaced the switch clusters, ignition switch, reprogrammed body control module, replaced pcm and found burnt 3-4 clutch. at 40,613 miles the engine lost power and stalled again (while on the freeway). this time the engine warning light did not activate, and we had no idea there was another engine problem. the dealer again replaced defective coil and iginition wires. the car is once again beginnig to idle differently, which is a precursor to it stalling. at each failure, we also smelled a burning odor just before the vehicle stalling.*ak | |||
| While driving and upon engaging the clutch it will not disengage, causing unwanted and unexpected acceleration. consumer contacted the dealer, dealer has yet to replace parts. please provide any further details. *ak | |||
| The clutch will return to the up position because of the positioning of the floor mat. dealer has been notified. *ak | |||
| POWER TRAIN - DRIVELINE - CONSTANT VELOCITY JOINT | |||
| 04/19/2002 | 64000 | 3 | |
| I drive my car for canada post ,so i do lots of mileage,but after owning my car for around 5 months i went to come to a stop and realized i had very little brakes,i had to pump them repeatedly to stop at a intersection,i continued to the next block where i opened the door and pressed the brakes to notice brake fluid pouring out of the wheel .i took the tire off and seen that the brake line had been rubbing on my cv boot ,the line on the passenger side was grooved from rubbing on my cv joint and in turn broke the cv boot and broke the brake line ,i went to gm and asked if there was a recall on this and they said no so i replaced the line myself with a little modification to stop it from rubbing but now i got a cv joint that is about to brake due to this brake line can you please check to see if this is just my car or others all so ,i have all so had more brake problems from the day i bought this car such as abs locking up on meat intersections i think due to traction control i have gone to take off and had to change the automatic transmission to 1 st gear in order to cross a road safely i reported this to my dealer i bought the car from and they did nothing ,even when all the abs lights came on and traction light came on 4 days after i bought this car ,they reset the computer and gave it back ,in turn i brought it to another garage and they told me the abs computer is blown ,i figure i will tell the whole store due to all the braking problems i have maybe that is why my hose broke . *ak | |||
| POWER TRAIN - DRIVELINE - DRIVESHAFT | |||
| 08/24/2006 | 88000 | 1 | 08/26/2005 |
| Driveshaft/powertrain failure on right side during low speed (<15 mph) right hand turn caused lose of control of vehicle and collision with light pole. deployment of air bags caused minor injuries to driver. vehicle a total loss. *jb | |||
| 02/22/2002 | 5 | ||
| Automobile rattles like crazy while driving. mechanic stated that noise had something to do with driveshaft. automobile had previously been in repair shop 3 times; it is the 4th time since she bought it. *ak consumer states the vehicle is going back for the 5th time for the same problem. *yh | |||
| POWER TRAIN - MANUAL TRANSMISSION | |||
| 04/11/2002 | 3 | 04/01/2001 | |
| Consumer states that the vehicle is sluggish and difficult to proceed after stopping; transmission oil is dirty; transmission fluid, pan and filter were replaced, consumer was informed that the entire transmission needed replaced. *tt | |||
| 08/01/2000 | 1 | 10/01/1999 | |
| 2nd gear synchronizer at fault. transmission fails to shift into 2nd gear, transmisom fails to come out of various gears at various times. with that problem car may not come to an effective stop, with out shutting the vehicle off, or holding clutch pedal in. i had to ram the shift lever with a considerable amount of force for lever to come out of gear | |||
| 03/08/2000 | |||
| Having problems going into 1st gear, acts like linkage is binding | |||