Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
FUEL SYSTEM, OTHER - STORAGE - TANK ASSEMBLY - PRESSURE RELIEF DEVICES
07E021000DELPHI E (Equipment)74204/27/2007MFRGENERAL MOTORS CORP.03/12/200703/12/2007
Defect SummaryCertain delphi fuel pressure regulators, p/nos. fp10020-11b1, fp10026-11b1, and fp10027-11b1, sold after january 9, 2007, as aftermarket equipment for various passenger vehicles listed above. the universal pressure regulators (upr) were produced without an o'ring and retainer.
Consequence SummaryFuel may leak, possibly resulting in a fire.
Corrective SummaryDelphi will notify owners and replace the upr free of charge. the recall began on april 23, 2007. owners can contact delphi at 877-411-8770.
NotesThis recall only pertains to aftermarket delphi fuel pressure regulators and has no relation to any original equipment installed by general motors.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
FUEL SYSTEM, GASOLINE
EA02030GENERAL MOTORS CORP.10/22/200203/09/2004ENGINE COMPARTMENT FIRES03V473000
 Ea02-030 is closed with gmea02-030 is closed with gm
EA02030GENERAL MOTORS CORP.10/22/200203/09/2004ENGINE COMPARTMENT FIRES04V090000
 Ea02-030 is closed with gmea02-030 is closed with gm
FUEL SYSTEM, GASOLINE - DELIVERY
EA02030GENERAL MOTORS CORP.10/22/200203/09/2004ENGINE COMPARTMENT FIRES03V473000
 Ea02-030 is closed with gmea02-030 is closed with gm
EA02030GENERAL MOTORS CORP.10/22/200203/09/2004ENGINE COMPARTMENT FIRES04V090000
 Ea02-030 is closed with gmea02-030 is closed with gm
FUEL SYSTEM, GASOLINE - DELIVERY - HOSES, LINES/PIPING, AND FITTINGS
EA02030GENERAL MOTORS CORP.10/22/200203/09/2004ENGINE COMPARTMENT FIRES04V090000
 Ea02-030 is closed with gmea02-030 is closed with gm
EA02030GENERAL MOTORS CORP.10/22/200203/09/2004ENGINE COMPARTMENT FIRES03V473000
 Ea02-030 is closed with gmea02-030 is closed with gm

Consumer Complaints


Fail datemilesoccurencesPurchase date
FUEL SYSTEM, GASOLINE
01/01/2012
 Car cranks when it wants too it cranks up and sometime is does not
04/25/201092000
 Tl*the contact owns a 2002 chevrolet impala. the contact stated the gas gauge does not read the fuel levels properly. while driving the vehicle, the fuel gauge would drift indicate that the fuel tank was full and then it would display half full and empty within minutes. the contact took the vehicle to a mechanic who stated that the fuel gauge sender and wiring had failed. the vin was rejected from the system. the failure mileage was 92,000 and the current mileage was 98,000.
04/25/201092000
 Tl- the contact owns a 2002 chevrolet impala. the contact stated the gas gauge does not read the full level properly. the contact stated when they are driving the vehicle, the fuel gauge will drift and not give an accurate reading. the full gauge will say it is full and then go to half full and empty. the contact took the vehicle to a mechanic and was told they the fuel gauge sender and wiring had failed. the vin was not accepted at the time of the complaint. the failure mileage was 92,000 and the current mileage was 98,000.rl
02/19/2009470001
 Tl*the contact owns a 2002 chevrolet impala. when the vehicle is traveling or accelerating from a stop, the vehicle jerks. the jerking stops when the accelerator pedal is released. the vehicle was taken to the dealer for diagnostic testing and they found no failures. a mechanic stated that there was a low fuel surge and advised the contact to take the vehicle back to the dealer. the dealer stated that the diagnostic would cost $90 and there were no recalls available. the failure mileage was 47,000 and current mileage was 58,000. updated 062909 *bf updated 07/01/09.*jb
05/01/2004500012
 2002 chevy impala ls car stalls at highway speeds, often after hitting large bump, resulting loss of power brakes and power steering is dangerous. full text of correspondence with gm, postings on line and search of tsb is available. *nm
01/06/2004280001
 During cold weather months the consumer could smell fuel fumes inside the vehicle. the cause has yet to be determined. the dealership has been notified. *nm
03/21/200335000809/16/1999
 The vehicle's gas tank would not fill because air had gotten in the tank. the dealer has been notified. *nlm one must hold the gas nozzle away from the filler tube and restrict the flow. the tire and fuel system/tank/injectors were replaced. there was a rattle sound coming from the engine due to the injectors the vehicle would stall. after the engine is hot, the next time the vehicle would turn over but no start and run rough. the fuel gauge fluctuated(not giving actual amount). the solenoid was replaced due to hanging by the hose retainer. scc
FUEL SYSTEM, GASOLINE - DELIVERY - FUEL PUMP
01/17/2009115000
 Tl*the contact owns a 2002 chevrolet impala. the contact stated that when she turns the ignition, it does not recognize the key. she has to wait 10-15 minutes to turn the ignition again before the vehicle starts normally. the failure has been occurring for approximately seven months. in addition, the headlights and instrument panel lights flicker while the vehicle is in motion. the security light also illuminates in the vehicle. the vehicle was taken to a private mechanic, who stated that the fuel pump needed to be repaired. the relay switches run through the fuel pump. two new relay switches were installed at the contact's expense. the dealer stated that there were not enough complaints to issue a recall for this issue. the failure mileage was 115,000 and current mileage was 126,651.
03/31/2006800001
 Dt*: the contact stated the fuel gauge reads full until the vehicle ran out of gasoline. the contact verbally spoke with the dealer which stated, the fuel pump had failed and would need replaced. the vehicle was not taken to the dealer for inspection.
02/05/200662200109/14/2005
 My vehicle has 62,000 miles on it and has already had brakes replaced and a fuel pump which costed $789 dollars. *nm
FUEL SYSTEM, GASOLINE - DELIVERY - HOSES, LINES/PIPING, AND FITTINGS
12/01/200631000105/15/2002
 Dt*: the contact stated there was a strong smell of gasoline in the cab. the vehicle was taken to the service dealer, who determined that the fuel line and the connector from the gas tank were defective. the fuel hose at the rail would not seal at the fitting form which caused raw fuel to leak onto the engine. updated 01/10/07. *jb
01/13/200689400108/15/2004
 I have a 2002 chevy impala, and the car has 89000 miles on it. the gas line that goes to the engine has a hole in it and gas is leaking onto the engine. the leak is from a steel line that was rubbed through by the holder. *nm
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM
04/03/200637901111/01/2001
 I own a chevrolet, impala - 2002. in the beginning of april i was on my way to work and when i attempted to pull out into a busy four-lane highway as i hit the gas pedal to accelerate the car felt sluggish as though it were not getting enough gas or not shifting into gear. that evening i stooped to fill up the gas tank and upon leaving i was climbing a hill and the car acted up again and made a different sound and again acted as though it were not shifting into gear or not getting enough fuel and the security light (not service engine) came on and stayed on. i immediately phoned my husband and he made arrangements to take it to the dealership (john serretti). we have maintained this vehicle faithfully since we purchased it oil changes, tires rotated etc. all performed at john seretti's every 3/4 months. after reviewing all paperwork received at home for the impala my husband came across a letter from general motors mailed in october 2005 stating that some vehicles were experiencing loss of power due to the catalytic converter and if we did indeed have any issues with this to take to the dealer and they would replace it, but if not, nothing needed to be done and this letter was not a recall. the dealer performed a diagnostic test ($90) and found that indeed the catalytic converted was clogged and supposedly caused the spark plugs wire to arc and melt which all had to be replaced at our expense (almost $600). my husband has talked to several mechanics in reference to this and they all agree this could have been a potentially dangerous situation possibly causing the vehicle to catch on fire. gm did cover part of the repairs but in my opinion they should have covered them all because the converter was defective and if carbon had built up to that extent to cause all of this damage and leading me and other mechanics to believe it could very well have started a fire, why wasn't it discovered at the previous inspection-oil change? *jb
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM - FUEL RAIL
10/22/2004787001
 Fuel pressure regulator failed, causing vehicle to stall while driving with no warning. this is a common problem with 3.8 liter v6 and there's already a recall on several models 04v090000.*ak
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY
12/01/20026000007/05/2002
 My 2002 cheverolet impala (8000 miles) has developed a thuding like type noise in the gas tank of this car... the dealer is telling me this is a normal sound... have you heard of any other problems reported by ohter owners of 2002 impalas??
FUEL SYSTEM, OTHER - STORAGE - TANK ASSEMBLY - FILLING/CHARGING
 Consumer state while traveling with air vent on while car is idling consumer notice fuel smell inside vehicle in result of making passenger and consumer sick. dealer has been contacted. please provide further information. mr
FUEL SYSTEM, OTHER - STORAGE - TANK ASSEMBLY - PRESSURE RELIEF DEVICES
01/01/2009200001
 Chevrolet customer service states that the nhtsa campaign notices - 07e021000 & 02v222000 - do not apply to my 2002 chevy impala ls. chevrolet does not recognize or cross reference your campaign numbers. they stated to me that the information provided by nhtsa is false. i think chevrolet customer service is lying. help needed. please don't send me some legal jargon answer. *tr