Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
FUEL SYSTEM, OTHER - STORAGE - TANK ASSEMBLY - PRESSURE RELIEF DEVICES
07E021000DELPHI E (Equipment)74204/27/2007MFRGENERAL MOTORS CORP.03/12/200703/12/2007
Defect SummaryCertain delphi fuel pressure regulators, p/nos. fp10020-11b1, fp10026-11b1, and fp10027-11b1, sold after january 9, 2007, as aftermarket equipment for various passenger vehicles listed above. the universal pressure regulators (upr) were produced without an o'ring and retainer.
Consequence SummaryFuel may leak, possibly resulting in a fire.
Corrective SummaryDelphi will notify owners and replace the upr free of charge. the recall began on april 23, 2007. owners can contact delphi at 877-411-8770.
NotesThis recall only pertains to aftermarket delphi fuel pressure regulators and has no relation to any original equipment installed by general motors.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
FUEL SYSTEM, GASOLINE
83631707/01/1998615083Some operators of vehicles equipped with land mobile communcation systems, such as those utilized by law enforcement agencies, may comment on fuel pump related radio frequency interference during vehicle operation. *tt12/27/2000
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM
97110177630411/01/199754066Subject pertaining to driveability symptoms due to fuel injector deposits. *yc03/30/1998
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM - INJECTORS
98776304A02/01/1998600282Some vehicles may experience a driveability symptom of long or hard starts, chuggle, rough idle and light or intermittent misfire. *yc05/05/1998
FUEL SYSTEM, OTHER
990603007C04/01/2001990603007B619369A condition may exist in which the fuel gauge reads incorrectly / fluctuates, low fuel chime sounds prematurely. *tt05/24/2001
990603007B01/01/2000990603007A609721Some customers may comment on the following conditions: 1) the fuel gauge reading incorrectly. 2) low fuel chime sounds prematurely. 3) fuel gauge may fluctuate from full to empty. *tt04/07/2000
990603007A10/01/19999906030076088901Conditions with inaccurate fuel gauge / fluctuates, premature low fuel chime. *tt01/11/2000
99060300708/01/1999607586Some customers may comment that the fuel gauge reads incorrectly / fluctuates, and the low fuel chime sounds prematurely. *tt09/29/1999

Consumer Complaints


Fail datemilesoccurencesPurchase date
FUEL SYSTEM, GASOLINE
111/04/2000
 The fuel gauge did not indicate the correct amount of fuel. as a result the vehicle ran out of gas while driving and the vehicle was rear ended by another vehicle. the consumer was told of a fuel gauge recall but hasn't been able to have the vehicle repaired. *ak *cb *nlm
FUEL SYSTEM, GASOLINE - CARBURETOR SYSTEM
08/11/2002
 Consumer states that the intake manifold gasket is made of plastic. when this happens all of the radiator fuel is washed into the block causing major damage to the block. dealer contacted. mr
05/14/2002212/10/1996
 Intake manifold is leaking oil onto engine. cause unknown. dealer notified.*ak the engine had a hole where the distributor used to be and the hole was capped with o? ring and a plug. the hardening of the o'ring was due to heat causeing the oil to leak. *yh
10/17/200103/01/1998
 Intake manifold gaskey blew out... dealer told me that they have had alot of the 3.1 engines doing this? ran me almost $800.00 to get it fixed at dealer.wanted to see if you had any other complaints?
1
 Intake manifold gasket leaking. *cj
09/04/1997
 Vehicle would experience engine leaking. owner noticed the leakage on garage floor. the problem occurred after routine maintenance on vehicle. the head gaskets/servo cover/ o rings,intake manifold/engine valves & pan gasket were changed. the transmission was also leaking. the dealer did all repairs. *ak
FUEL SYSTEM, GASOLINE - DELIVERY
 Fuel line is too close to transmission, if vehicle is hit from right fender, it will cause fuel line to rupture, resulting in a fire.*ak
FUEL SYSTEM, GASOLINE - DELIVERY - FUEL PUMP
470001
 Vehicle gas gauge suddenly stopped recording the gas level in the tank.*mr. the consumer stated the fuel pump and sender assembly had to be replaced at a cost of $524.28. *jb *nlm
03/13/2002101/01/1997
 About four days before the actual shut down of the car, my daughter was coming home from school when she noticed the fuel gauge was fluctuating all over the place. we were going to have it checked asap, not thinking that it was a severe problem. four days later, while driving on ridge road at about 40 mph, the car shut down electrically, no brakes, no steering (power) and fought to get the car off the road. a chevy dealer nearby ran diagnostics (doan chevy ridge road) and determined a faulty fuel pump sending unit. my concern is i had no awareness of any problems on this vehicle and the what if she were on the expressway going 55mph? i believe this to be a serious situation. what can be done?*ak
10/29/2000109/20/1998
 Vehicle caught on fire while parked in the garage, the fire was so intense that the vehicle melted down to the frame, also consumers house burned down, it was determined by the fire investigators that the cause of the fire was started by the fuel pump and the daytime running lights.*jb
06/14/2001
 Had alternator that was rebuild. alternator went out while vehicle was going 70mph with a/c blowing. also, 5-6 miles motor kept cutting on and off, finally stopping.. no electricity was getting to fuel pump. once vehicle cut off pump and brakes no longer worked. consumer had to use emergency brake to help stop vehicle.*ak
08/01/19993
 Vehicle stalled without prior warning while driving 65 mph, fuel pump failed. this has happened 3 times. pump was under warranty for 12 months and lasted 13 months. *ak *slc
11/15/1996
 There is a whistling noise coming from the fuel pump while the vehicle is running. *ak
FUEL SYSTEM, GASOLINE - DELIVERY - HOSES, LINES/PIPING, AND FITTINGS
02/12/2004308/01/1997
 While driving at any speed vehicle stalled. this caused consumer to drift to the side of the road. consumer had the vehicle towed to the dealer, but dealer could not resolve the problem. *ak consumer experienced loss of engine power while exiting the highway; however, consumer was able to restart vehicle and drive his way home. as consumer inspected the vehicle, gas was sprayed around and were dripping from the hood to the windshield. also, consumer noticed that the fuel line was loose. *la
06/18/1999306/11/1997
 Vehicle has experienced brake problems, front rotors have been replaced twice, front brake pads have been replaced, rear shoes glazed. steering gear replaced due to consumer losing power steering while driving, power steering pump was replaced, rack was also replaced. water pump was leaking and was replaced. air bag light illuminated, dealer stated sir coil inoperative. *slc
02/06/19970
 From hwy driving to city driving the vehicle stalled for about 15 to 30 seconds, the dealer states it's because of the fuel filter rusting in place. please describe details. *ak
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM
10/20/200355490309/30/2001
 I have 1997 chevrolet lumina:i have had this car for alittle ove 2 years and since i got this car i have had to replace the brakes twice the alternator and 3 fuel injectors and the booster pump i was just wondering if there is a recall that handles any of these problems .because then maybe i could get help from my dealer. *ak
10/29/2000108/01/1998
 No summary listed for above vehicle. *ak
10/29/20001
 We need assistants - my '97 lumina caught on fire and burned down our house on 10/29/00. we lost the car, which melted down to the frame, the house and contents. we would have lost our lives if this had occurred two hours later. it has been determined by the athens clarke county fire investigator and the cotton states investigator that the fuel pump and daylight runners caused this fire. this defect in my vehcile is a life saftey issue - who will be the next victms? please contact me asap. *ak
09/22/19971
 When turning vehicle off consumer noticed a fuel odor and leakage under car. mechanic stated that there is a leakage around the fuel pressure regulator. the fuel pressure regulator is being replaced. *ak
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM - FUEL RAIL
12/16/20071610001
 I noticed the smell of gasoline. initial searches for the source of the leak were unsuccessful, but after1 - 2 weeks it got worse and i was able to find it easily. the pressure regulator was leaking. i checked for a related recall and found that universal pressure regulators (upr's) produced after 1/9/07 had been recalled, but mine, i believe, is the original equipment pressure regulator. nevertheless, it may have a design defect. the car has about 161,000 miles on it. the dealer indicated that failure of a part with that many miles on it would not be subject to a recall, even though it is a safety-related failure. i sought out the nhtsa site to try to find out if that is the case, or not. the incident date noted below is the date i found the leak. no damage was done, and there were no injuries. *tr
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM - INJECTORS
12/22/2001
 Fuel injectors are failing; injectors have a coding through fuel system. dealership is aware of problem.*ak
11/25/2001
 Vehicle bounced and ran roughly. also ,had low idle. all the lights came on ,and vehicle stalled. seemed like fuel was not getting into vehicle. consumer had to replace fuel injector on december 6, 2001. contacted dealer, and dealer stated it might be fuel injector.please add vin. *ak
12/06/2000
 Defective fuel injector system leaks fuel. this may have caused a fire. dealer had to replace fuel injector system. please provide further information.*ak
09/11/1998112/20/1996
 # 5 fuel injector failed. nlm
05/11/1998301/24/1998
 Dealer claims there is a defective batch of injectors in 1997 luminas. gm will not replace all injectors or honor defects after normal warranty expires. nor will they recall defective injectors still available.
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY
10/20/2004530001
 Consumer stated fuel leaked. dealer indicated that fuel tank rusted which produced a hole. *ak the consumer stated that fuel leaked constantly from the vehicle. moving or parked the consumer noticed a puddle of gas under the vehicle. the consumer was told that due to lack of driving the fuel tank rusted out. *tc
06/12/2004105/07/2000
 On june 8, 2004 my daugter informed me that she and her mom have been smelling a strong oder of gas in the car. when i checked the car i found large puddle of gas under the car. i moved the car and touched it, smelled it and it was gas, i looked under the car and found the gas tank was dripping. when i got home i checked and found a round rusted area about the size of dime. because of its location, it appeared to be located right under the fuel pump. there was no visible exterior damage that could have caused this from the outside. today, june june 12, 2004 i disconnected the fuel lines removed the tank and pumped the gas out and discovered that the fuel pump filter, which is located under the fuel pump, has caused the problem. it rusted where the brass filter screen has been rubbing on the tank.*ak the reason is that because of the design of the fuel pump, once the pump is dropped in the fuel tank the pump is held under spring pressure to the bottom of the tank. in time the changes in temperature, as well as fuel, sloshing in the tank has cause the filter to rub aganist the bottom of the tank and has damaged the special coating that g.m. literature says the tank is covered with. once this coating wore off, the tank began rusting and the brass fuel filter shows the discoloration from the electrolisis created by the contact with the steel tank. this is also a serious safety hazard, which can lead to an explosion. in fact my wife was glad yesterday that she was driving with our daughter in our conversion van when she was almost rear ended at a traffic light two days ago. she felt that the car could have exploded if she had been rear ended in this car. this is a serious safety problem that i think nhtsa should look into and have gm recall these vehicles and repair these defects please let me know is there is any safety recall addressing this problem.
10/02/20031
 Consumer smelled fuel while driving. he examined fuel tank and noticed the top was corroded and rusted. dealer stated replacement fuel tanks were unavailable.*ak
12/09/2002002/22/1997
 My wife had been complaining about a strong odor of fuel that she could smell while both in her vehicle driving, as well as, when the vehicle was parked and she was outside of it. i investigated and detected a strong odor of fuel as well. we then had our mechanic investigate the problem further and he discovered that the top of the fuel tank was severely corroded, as well as, in the area of the tank's seam. the more fuel in the tank, the worse the release of fuel vapors becomes, as the tank itself becomes saturated due to the severe corrosion. my mechanic tried to locate a new fuel tank through a local dealership but soon discovered that the fuel tank for this vehicle is not available. there are no after market, new or salvage tanks available for the 1997 lumina - nationwide. i filed a report with general motors 1(800) number on december 23rd, 2002. the dealership also opened a spac case through their parts network. i have followed up with gm's 1 (800) number twice since. there are no fuel tanks available for this vehicle. i am being told that there may be a tank available in late february or march but no one can give me a date. all i'm being told is that everything that can be done is being done. my log number with gm's 1 (800) number is 1-57851557. i have now been without a vehicle (due to safety and environmental concerns) for over five weeks. researching existing complaints, the following exhibit the same or similar problem or could be somehow related: 567617, 725489, 769287, 785477, 816599, 8013382, 8020645. today, with no fuel tanks available, i can only imagine how many problems have gone unreported.
08/25/200265000105/01/1997
 Consumer found gas leaking from the top of the gas tank. the gas tank is degrading because snow, rain and road salt accumulates on the top of the tank. *jg *jb *nlm
10/04/200201/01/2097
 My gas tank on my 1997 lumina was just replaced because of a leak. my wife's work vehicle which is a 1997 lumina had its gas tank replaced this summer. i think there is a gas leak problem with the 1997 lumina. dt
08/25/20021
 There was gas leaking from the vehicle's fuel tank. the consumer stated that because of the design defect, snow sand and road salt was allowed to accumulate on the top of the gas tank causing it to rust and degrade. *yh
1
 When vehicle is parked or being driven, there is an excessive gas odor present. dealer says that gas is seeping from gas tank due to tank rusting. dealer insists fuel tank needs to be replaced.*ak the tank is rusted all around the tank where the seam is. *jg
208/26/1997
 Vehicle has a long crank cycle after warm up, these symptoms may be intermittent, consumer had computer upgraded, but condition still exists, dealer found the fuel pressure drops at the tank and recommended replacing fuel module/fuel pump assembly and the fuel filter. *tt
07/01/1999112/01/1996
 Fuel gauge did not read accurately. indicated full when it was empty. *ak
03/15/200008/01/1998
 The fuel guage componets will cost over 500 for parts alone. on the engine check light problem the o2 sensor at manifold was replaced and it drove fine for 1.5 months. it has done it again. can humidity play a part. the car runs ok after a few minutes.
07/06/200002/01/1999
 When we stopped the car it would not start again. the reason i am writing is to find out if there have been a large number of individuals who have reported this part's failure. it cost nearly $800 to replace this one item. i do not know if this part has failed before. i do not have a history of the car. can you assist me? no, safety defect mentioned in summary. *ak
11/01/1998
 Fuel gauge isn't working properly, and the consumer can't determine how much fuel is left in vehicle. dealer can't determine the cause of the problem. *ak
 The fuel guage always indicates that vehicle has a full tank when it doesn't. also, once before the speedometer was incorrect. currently instrument cluster needs to be replaced. *ak
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY - FILLER PIPE AND CAP
02/17/19974
 Intermittently while driving the vehicle stalls without warning. vehicle has been at dealership (3) times for this problem; 2/17/ 97, 2/21/97 and 6/19/97. dealer cannot guarantee a fix for problem. *ak fuel tank was broke and dealer replaced. *jb
102/12/1997
 Due to 'collapsing gas tank' defect, gm will not authorize a locking gas cap.
FUEL SYSTEM, OTHER
07/01/1999112/01/1996
 Gas gauge reads inaccurately, indicates full when it's empty. *ak
 Gas gauge reads incorrectly, making driver unaware of amount of fuel in tank. dealer cant find cause. *ak
FUEL SYSTEM, OTHER - DELIVERY - HOSES, LINES/PIPING, AND FITTINGS
12/08/1997112/01/1996
 Poor design of brake line (not protected under vehicle) caused loss of brakes when consumer hit debris in road, causing damage to brake lines.
FUEL SYSTEM, OTHER - STORAGE
09/27/2002
 Consumer states that the fuel tank is leaking from the seam. dealer notified. feel free to provide any further information. mr
FUEL SYSTEM, OTHER - STORAGE - FUEL GAUGE SYSTEM
08/14/20041
 The fuel gauge indicated that the fuel tank is 25% full when i ran out of gas while driving in an unsafe area of detroit at approximately 10 pm on august 14, 2004. *jb
06/12/2004105/07/2000
 The fuel level sending unit stopped working properly on 10-2003. it will show full when empty. in checking the web, i have found many owners with similar problems. this is a serious safety hazard, since someone can run out of fuel in a busy interstate, or local road and cause a serious or deadly accident.*ak this is a serious safety problem that i think nhtsa should look into and have gm recall these vehicles and repair these defects. please let me know if there is any safety recalls addressing this problem.
01/07/2004700001
 For years the fuel gauge has not registered properly. whenever the tank gets to the empty stage the gauge shoots up to the full mark. having run out of gas has made it very inconvenient. *la
5
 Vehicle's tensioner and power steering failed.*mr the tensioner failed in the driveway. other failed parts includes fuel gauge, turn signal switch, and alternator ( new battery required and vehicle was towed). these parts failed between 36,500 miles and 42,000 miles. consumer disappointed with the low mileage failures of his vehicle. *ph *nlm