Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
POWER TRAIN
3447100170864t40e or 4t45e will not shift no diagnostic trouble codes. *tt10/24/2005
3441100170624t40e/4t45e hard to shift. *tt10/21/2005
POWER TRAIN - AUTOMATIC TRANSMISSION
07073002510/01/200710023942Information on 4t40-e (mn4) and 4t45-e (mn5) front wheel drive automatic transmission valve body reconditioning, dtc p0741, p0742, p0751, p0752, p0756, p0757, p1811, harsh shifts, slips, no drive, no reverse. *nj02/20/2008
32533253B10017096Vehicle will not move in either direction. transmission may show over full. p90 4t40e 4t45e no movement drive or reverse. converter may be empty of fluid. *tt10/24/2005
POWER TRAIN - AUTOMATIC TRANSMISSION - CONTROL MODULE (TCM, PCM)
0553904/01/200505539A10017551Product emission recall to replace the powertrain/engine control module (pcm/ecm). the powertrain/engine control module (pcm/ecm) may have been manufactured with damaged internal ic chips, which may affect the fuel pump control and egr out11/10/2005
POWER TRAIN - AUTOMATIC TRANSMISSION - GEAR POSITION INDICATION (PRNDL)
SB-08-05-22-009A06/01/200910032206Chevrolet/pontiac/saturn: intermittently brake lights (stop lamps) do not function correctly, extended travel to shift out of park, cruise control inoperative, dtcs c0161/c0277 set (perform repair as outlined). *pe02/17/2010

Consumer Complaints


Fail datemilesoccurencesPurchase date
POWER TRAIN
12/23/201277188
 Tl* the contact owns a 2005 chevrolet malibu. while driving approximately 50 mph the vehicle stalled. the vehicle was taken to the dealer for diagnostic testing and the technician stated the transmission had to be replaced. the vehicle was repaired. the approximate failure mileage was 77,188.
12/23/201277188
 Tl- the contact owns a 2005 chevrolet malibu. while driving approximately 50 mph the vehicle stalled. the vehicle was taken to the dealer for diagnostic testing and the technician stated the transmission had to be replaced. the vehicle was repaired. the approximate failure mileage was 77,188. rvk
12/23/201277188
 Tl- the contact owns a 2005 chevrolet malibu. while driving approximately 50 mph the vehicle stalled. the vehicle was taken to the dealer for diagnostic testing. the technician stated the transmission would have to be replaced. the vehicle was repaired. the approximate failure mileage was 77,188. da
10/07/201178000
 Shift level does resond when shifting into low (l). dealer said shift lever cable is bad and is a common problem. second item had to replace fuel sensor in gas tank as it failed also was sending an over voltage signal to gas guage. also a common problem.
10/11/2010130000
 Tl-the contact owns a 2005 chevrolet malibu. the contact stated that while driving various speeds the power steering would fail on the vehicle making it difficult to control the vehicle. the vehicle was taken to a dealer who informed the contact that the failure was the power steering torque input sensor. the manufacturer was contacted who advised that there was nothing they could do due to the mileage on the vehicle. the vehicle has not been repaired. the failure mileage was approximately 130,000. tb
05/20/2005656881
 I own a 2005 chevrolet malibu. i have had a clunking of the i shaft since i bought the car and was told not to worry about it. won't hurt anything. you can have it replaced if it becomes annoying. is not covered under extended warranty. i have my car at a dealership right now to get the i shaft replaced. the shop foreman just came in and told me he has had to replace this on several malibus and gm has increased the cost of the i shaft because of so many repairs. it use to cost $90-$125. now he tells me it will cost $150 just for the i shaft. he even recommended i file the complaint and see if gm will address this issue and reimburse me for the costs. if a dealer repair shop is saying there have been several cars with this problem, then gm should have corrected this issue at no cost to the consumer 5 years ago. please help! i am a retired worker and this is killing my meager budget. *tr
07/26/20071
 2005 chevrolet malibu recall customer states that the rack and pinion was replaced and it should have been covered under the bumper to bumper warranty**cc the consumer stated the second gear was slow to engage, there was a noise coming from the rear of the vehicle and the brakes made a noise when they were applied. the dealer cleaned the front brakes and applied treatment to them. the consumer was informed the tires were cupped. *jb
POWER TRAIN - AUTOMATIC TRANSMISSION
01/05/20061
 In november 2004 i leased a 2005 chevy malibu from a chevrolet dealer in new york. (dealer 1) in january 2006, i returned to this same dealer because the traction control light came on, the car would jump from 5 miles an hour to 40 miles an hour, then the engine would rev when i pushed down the accelerator but the car would not speed up. the diagnosis from dealer 1's mechanic was that there was almost no transmission fluid in the car and the gears burnt out. he told me there was no way this could be from a problem with the car and i had to pay for the new transmission; which i later learned was untrue. the mechanic stated that the transmission would slowly burn out (over months) with little/no fluid in it. from purchase, i complained many times to the dealer that the steering column would click when the steering wheel was turned and that the brakes did not feel right. the many times i brought my car in for service i would make these complaints and be told that everything was fine. april 2008 while driving on the highway, the engine started revving. the car had no power and started loosing speed. at my expense, it was towed to the nearest dealer. (dealer 2) the mechanic said they started opening the transmission but it was so badly damaged, did not finish. he had no explanation for the damage. dealer 2 had already ordered yet another transmission and he told me the exact opposite of what the mechanic from dealer 1 had said. dealer 2 and other mechanics i have talked to since, told me that without fluid the transmission would not shift, and with low fluid it would not be months before the transmission burnt out, it would be days or depending on the fluid level, even mere hours. the transmission was replaced again by dealer 2. i picked the car up and got 12 miles when the odometer and power steering failed and the transmission would not shift out of first gear. dealer 2 told me that the speed sensor on the new transmission was bad and had to be replaced. *tr
11/29/200768000301/20/2006
 Drove car 2 blocks turned off ignition. attempted to start on numerous occasions. upon opening door no lights, insert key in ignition, turn ,nothing on console no ignition. had mechanic check car stated it has to be anti-theft system. vehicle has been taken to dealership for this problem before, ignition module replaced and reprogrammed,(2 months prior to the current situation). also have had problems related to transmission, would not start in park. had to put in neutral and push up to park while turning key. taken to personal mechanic changed out linkage in transmission. vehicle taken to dealership and reprogrammed. remote does not do anything. checked fuses and battery all good. *tr
08/01/200628000406/24/2006
 Tl*the contact owns a 2005 chevrolet malibu. while turning the steering wheel at 5 mph, the contact heard a thumping noise coming from the steering column. the dealer stated that the steering gear failed and made the replacement. three months later, the failure recurred. the dealer was unable to duplicate the failure. three months later, the dealer inspected the vehicle again and stated that they tightened it up, but did not state what they tightened. the contact stated that the thumping sound continued to occur and was louder than before. as of october 29, 2007, the dealer had not repaired the vehicle. the failure mileage was 28,000 and current mileage was 42,000. there was a noise when the vehicle was going into 2nd gear. u[dated 11/21/07. *jb
10/01/2006103/07/2005
 Email (in) requesting an investigation of general motors re their dangerous & defective products. *ts *nm updated 2/15/2007 - the consumer smelled antifreeze coming through the air vents. the driver's side headlight had to be replaced. problem with brakes. a steering gear associated with the rack and pinion was replaced. the transmission hesitated. the consumer heard a knocking noise when turning the steering wheel. passenger side front turn signal failed. the dash light and tail light failed. *nm
02/24/20063885311/17/2005
 Vibration in front end screeching in transmission when at highway speeds 65-70. *nm