Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
POWER TRAIN
00773100171904l60e, 4l65e replacement valve body gaskets does not seem to fit. *tt10/27/2005
30023002D100088024l60e/4l65e intermittent neutral condition while accelerating from a stop or while driving. *tt 1999-2006 gm cars, light duty trucks and utilities. *tt08/23/2004
0208601/01/2004100077824l60e, 4l65e intermittent neutral from a stop or steady speed. *tt07/12/2004
990730016A10/01/2002990730016B10007838Diagnostic information for intermittent transmission downshift, slip, busy/cycling tcc or noisy cooling fan. *tt07/12/2004
0159901/01/2004100072374l60e, 4l65e forward and low reverse waved steel clutch plate appearance change. *tt06/04/2004
020421005A02/01/200302042100510001110Slips in 4-wheel drive, noise, vibration, leaks, hot odor. *tt04/15/2003
02042100506/01/2002634905Some vehicles will not move when 4-wheel drive is requested, noise, shudder, poor performance, transmission / transfer case slips, transmission will not upshift, slips in 4-wheel drive. *tt10/10/2002
POWER TRAIN - AUTOMATIC TRANSMISSION
03073005611/01/2003100055664l60-e automatic transmission oil pump first and second design identification. *tt03/04/2004
010730038B10/01/2005010730038C10005162The service engine soon lamp is illuminated, no 3rd and 4th gear, the transmission does not shift correctly, the transmission feels like it shifts to neutral or a loss of drive occurs. *tt02/09/2004
01073003812/01/2001010730038D628934Some customers may comment that the service engine soon lamp is illuminated, no 3rd and 4th gear, the transmission does not shift correctly, the transmission feels like it shifts to neutral or a loss of drive occurs. *tt03/25/2002
01073002105/01/2001619742This technical service bulletin states that technicians may experience difficulty in removing the connectors from the park / neutral position switch, usually when trying to remove the switch during transmission service. *tt06/26/2001
POWER TRAIN - AUTOMATIC TRANSMISSION - LEVER AND LINKAGE - COLUMN SHIFT
020730024A08/01/2005020730024B634999Diagnosis of cracked or broken transmission case. *tt 2006 and prior cars and light duty trucks. *tt10/11/2002
POWER TRAIN - DRIVELINE
33003300A100135724wd models with noise, vibration on dry pavement. *eh04/21/2005
POWER TRAIN - TRANSFER CASE (4-WHEEL DRIVE)
34243424A10017299Electronic transfer case unable to complete shift. *tt11/02/2005

Consumer Complaints


Fail datemilesoccurencesPurchase date
POWER TRAIN
6
 Speedometer would drop to zero & then go back to 50. also, brake pedal would pulsate, and abs light came on/transmission stuck in one gear when shifting. took to dealer & had problems repaired. all problems were intermittent and not readily duplicated. since repairs, the problems have returned.*ak
POWER TRAIN - AUTOMATIC TRANSMISSION
04/20/200552123202/28/2000
 A check engine soon service light on the dash board came on. i had it checked and found out the code was 1870, a transmission code. i called several transmission shops and they all stated that the problem is generally the aluminum valve body has worn and needs to have a steel sleeve repair kit installed. it cost me $265. i believe this is a design flaw and should be looked into. just call any of the transmission shops and see how many of the valve bodies have been replaced on the 1999 chevy s-10. mine is an automatic with a 4 cylinder engine. *jb
06/08/200448362207/27/1999
 1. while driving the truck at aproximately 65 mph with the cruise control and air conditioner on, but no radio the truck just died while i was in the outer lane of the highway. no noise, it just lost power and died. i manged to get the truck into the other lane and off the highway as it slowed down luckely with out injury to myself, my passanger or anyone else on the highway. 2. on a truck with no more then 48,362 miles i experienced transmission failure. according to the mechanic the transmission pump exploded with no apparent cause. all parts on the truck appear to be in new condition even though the vehical is 5 years old. several of the original stickers from the factory are still visable with no sign of ware. i have all maintaince records on the truck available to show it has been properly maintained. the transmission flued and filter where not scheduled for maintaince until 50,000 miles. 3. the transmission had to be replaced on the truck and i have saved the old parts for examination. the mechanic noted that the original part was reordered but had been changed by the manufacture to a new part # due to problems with the old. transmission parts where replaced with new general motors parts. *ak
02/23/2004106/26/2002
 This is pathetic...i have a 1999 chevy s-10 e-cab 4cyl automatic. pulled out of the driveway, and the truck started to shake something fierce. the transmission went out...i only have 3 gears and can't go above 40mph before i have nothing. the truck only has 64000 miles on it...and of course the extended warranty i bought is out...thanks gm. seems this is all to common from all the mechanics i've talked to on this type of vehicle. now i'm looking at a minimum of $1200, and that's only because it's a friend of a friend. how can they not make a vehicle these days that doesn't last 100,000 miles? guess they figured it out in japan...here in america they think about the almighty bottom dollar...not giving the cusumer a great car to buy...at least one that lasts.*ak
02/19/2004102/17/2003
 General motors transmission failure.4l60e transmission started having trouble before 50,000 miles. in the shop now.*ak
12/01/200345000110/16/2003
 Automatic transmission failed. the truck has only 45000 miles on it and its transmission is already burned out. it will cost min. $1500 to correct. we had only purchased it 6 weeks before it failed. the warranty was already over. gears started to slip, then car stopped dead on main road.
09/07/200342500109/03/2000
 I have a 99 s-1o extreme i have had it for about 3 years now. it only has 43000 miles on it and already the transmission is starting to fail. i have started getting a humming noise out of it. i have replaced the filter and fluid, but it still remains. i was at some message boards tonight on the internet and there are hundreds of complaints about the 4l60 transmission that gm uses in a great deal of their vehicles and they aren't doing anything for these people who are paying thousands of dollars to have them fixed.*ak
1
 The transmission did not shift into gear. it felt as if the gear was in neutral, consumer was informed that water and transmission fluid came out of the transmission breather which caused the fluid to turn pink, and the transmission needed to be replaced. also the engine stalled on occasions. *ak *jb
05/19/2002102/01/2002
 Vehicle stopped on interstate rt. 81 nearest exit altmar, ny. transmission ceased.*ak
07/01/2001101/01/1999
 Wife was driving the vehicle and transmission failed without warning (disengaged and lost power). this happened on a busy highway and nearly caused an accident and fatalities. this happened on a 2 year old vehicle with 70,000 miles that had been serviced regularly.*ak
11/13/2000103/01/1999
 Per delareship, reverse band in transmission started slipping and spread fibers throughout transmission and converter. trnasmission must be rebuilt at cost of $1,350. high mileage due to daily commute of 150 miles. it does not seem right that reverse gear of transmission should wear out at 58,000 miles. *ak
07/22/20000
 Transmission slips, and consumer has to shift the gears by hand when it should be automatic. when in traffic automobile does not pickup. *ak
6
 Speedometer would drop to zero & then go back to 50. also, brake pedal would pulsate, and abs light came on/transmission stuck in one gear when shifting. took to dealer & had problems repaired. all problems were intermittent and not readily duplicated. since repairs, the problems have returned.*ak
08/02/1999
 Vehicle will not engage into frist or second or third gears. also vehicle grinds, cause unknown. *ak *ml
07/24/1999107/01/1999
 1) one morning, i got to work and opened the 3rd door to get my work related items out. after work when i was going home, the 3rd door would not open. the handle would move, but would not open the door. hertiage said that the bolts were not tightened correctly at the factory. on 23 july, this problem was repaired. 2) when i have the air conditioning on, the automatic transmission does not shift smoothly. it sounds as if the engine is being maxed out. it takes longer for the transmission to kick in. to me, it doesn't sound right. thank you!
POWER TRAIN - AUTOMATIC TRANSMISSION - COOLING UNIT AND LINES
07/02/2003600001
 Consumer pulled into a parking lot when smoke began emitting from under the hood. vehicle then caught on fire under the hood. transmission fluid was just flushed approximately 1 hour before incident occurred.*ak
POWER TRAIN - AUTOMATIC TRANSMISSION - TORQUE CONVERTER
02/20/20071
 I had a service engine soon light come on, had it scanned, it was trouble code p1870. chevrolet customer service could not tell me what the problem was...my mechanic told me had to rebuild my 4l60e transmission and/ or torque converter. instead will replace the torque converter regulator valve with a sonnax tcc regulator valve kit. seems to be a very common problem with these transmissions from 1999 and back. *jb
10/01/2002560001
 After a previous day of uneventful use,i noticed on the morning of 10/1/02,that after starting, the truck would only shift into neutral and reverse.when an attempt was made to shift into drive,the vehicle froze.the truck was then towed to a transmission shop,and the problem was diagnosed.the 4l60e transmission had to be rebuilt as well as a torque converter,which was literaly torn apart.the tranmission specialist asked me how many miles were on my truck,and when i told him, (only 56,000) he explained that this problem should not have occured in a vehicle with such relatively low mileage.in fact after examining the defective parts more closely,he concluded that the failure occured as a result of the faulty way in which these parts were machined.the total cost for all of this was around $1,284.00.attempts were made to contact gm,but they were unwilling to accept responsability.i understood,as i explained to their service dept.that my 36,000 mile warrenty was up,however since this failure was as a result of a flaw in manufacturing,and not normal wear and tear i was within my rights to ask gm to accept responsability and reimburse my expenses(at least partly).the service department's form letter response was im sorry we cant help you.my reason for writing all of this is in the hopes that more angry consumers like me will come out of the woodwork and create a voice loud enough that gm will no longer be able to ignore.b.w.
POWER TRAIN - AXLE ASSEMBLY
06/01/2001
 When driving at 15-20 mph rear driver's side axle broke about 3-5 inches from the tire. consumer has taken the vehicle to the dealer. please provide any further details.*ak
POWER TRAIN - AXLE ASSEMBLY - AXLE SHAFT
04/01/2000104/01/1999
 Service engine light came on shortly after purchasing truck,it took several times before the problem was corrected,then when vehicle got to 50010 light came back on. took back to dealer they fixed it again. now it comes on for a few days then goes back off.,then back on again. seat recliner handle broke off while truck was parked, as with the 3rd door handle also. right front wheel hub bearings went out driving down the road. seems that either of the components mentioned should have never happened with the mileage and i believe that it is caused by a poorly built vehicle by general motors.most of the problems began after the warranty ran out, with the exception of the service engine soon light which is an ongoing problem.
POWER TRAIN - AXLE ASSEMBLY - AXLE SHAFT - SEAL
1
 Rear end pinion seal failed. nlm
POWER TRAIN - CLUTCH ASSEMBLY
05/08/200235909103/10/1999
 Consumer experienced destruction of the clutch and dangerous loss of drive power due to accumulation of grass or other debris sucked into clutch during ordinary and customary use. *tt the consumer has he grass packed old clutch in his possession*nm
02/25/1999202/01/1999
 2/25/99 truck was taken to serra chev in jackson for clutch adjustment, smell of burning odor, drivers door hard to shut, drivers seat belt locks up on straight and level. 3/1/99 engine quit while driving 35-40mph. towed to serra chevrolet. wire was found burnt at trans and dist. 3/6/99 truck again quit while driving at approx. 30 mph in 2nd gear. tires locked up and truck coasted to stop. this is a 4 lane,55mph highway. was nearly hit by vehicle behind. lost all power including steering. truck is again sitting at serra chevrolet here in jackson. this vehicle needs immediate recall for smell of something burning and twice for shutting off while driving, before it causes a serious accident.
POWER TRAIN - DRIVELINE - DIFFERENTIAL UNIT
10/15/2000105/01/1999
 Consumer was going 5mph and rear wheels locked up. vehicle came to a screaching halt in middle of intersection. dealer found a factory flaw had been installed in rear end differential. inside of diferential was replaced, but wasn't able to find stress point. they refused to inspect up & down the line.*ak *slc
POWER TRAIN - DRIVELINE - DRIVESHAFT
11/07/20000
 Consumer was traveling about 60mph on highway and driveshaft broke, pushing vehicle upward, almost into an accident. dealership was aware of problem. but consumer had vehicle at dealer's for nine months, dealership refuse to fixed it.*ak
07/06/2000
 Driveshaft broke in two while traveling at highway speed of 68 mph. vehicle towed to dealer for repairs. feel free to provide further details. *ak
POWER TRAIN - MANUAL TRANSMISSION
04/16/201061000
 The reason there is so many accidents & deaths with cell phone use is the phone & auto makers dont really care.all that needs to be done is have the cell phone receive a signal from the vehicle speed sensor to interrupt or stop the incoming/outgoing cell phone signal as soon as the wheels on the car move.when the car is parked again the cell phone signal re-activates.come on people with the electronic wisards we have today this would be a slam dunk.the phone &car makers may have to spend another dollar or 2,on safety but i think it is worth it .the texting and talking violations would decrease also.i will be surprized if this is even read or forwarded the the people that really care.all they care about today is $$$ .please prove me wrong