Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
FUEL SYSTEM, OTHER
332510017191Supplement to bulletin 99-06-04-047a for fuel system cleaning. *tt10/27/2005

Consumer Complaints


Fail datemilesoccurencesPurchase date
FUEL SYSTEM, GASOLINE
09/15/2003119699
 Didn't get rapaired yet. chevy will replace pumps, but i have to pay for the fuel system to get flushed because of metal in the system that is from the deffective pump. which they say is $1100 and i think is outrageous.
03/15/199830000
 
FUEL SYSTEM, GASOLINE - CARBURETOR SYSTEM
10/20/2001
 Aluminum intake manifold is mounted to cast iron engine block. 2 metals expand differently, causing anti freeze to leak from intake manifold in large quantities.
FUEL SYSTEM, GASOLINE - DELIVERY
05/21/2001102/01/1998
 Fuel line in fuel pump was burned up. contacted dealer.*ak replace the fuel pump and sending unit. *yh
FUEL SYSTEM, GASOLINE - DELIVERY - FUEL PUMP
10/01/2005127000108/06/2003
 Dt: the automobile would not start. no previous problems, this was the first incident. the consumer assumed it was the fuel pump. an independent mechanic came out to inspect the vehicle. he determined the fuel tank sending unit assembly had caught on fire which melted the wiring inside the fuel tank. there were no visible flames, when this incident occurred was unknown. he was unaware of this problem and would have not known unless the mechanic had pulled the fuel pan bed and discovered this failure. the mechanic offered no explanation as to why this happened. the plastic simply melted, and the wiring was burned. there have been no repairs or corrections made at this time. *ak
03/02/20051
 While driving approximately 45 mph vehicle stalled. when servicing it was determined to be the fuel pump.*ak
03/15/20051306713
 This incident has happened more than once and has not been resolved. while driving vehicle stalled. driver tried was unable to restart vehicle. driver noticed that steering wheel and the brakes failed, and would not work when applied. the driver had the truck towed to the dealer, and mechanic determined that the fuel pump needed to be replaced. *ak this is the third pump installed in the vehicle since it was purchased. when the pump failed the engine shut down without warning and there was no power steering or brakes, the vehicle just rolled to a stop. *bf *nm
1130071
 The fuel pump wiring heated up, which caused the pump to fail. *jb
04/29/2002
 While traveling at 25 mph engine suddenly shut down without warning. cause unknown. took to dealer, and they stated that fuel pump assembly shorted out and almost caused a fire. dealer stated vehicle could have exploded. please provide any further information.*ak
02/25/20011001/01/2000
 Problem #1: the fuel pump relay doesn't seem to disengage after first starting the engine and it heats up. this causes rough operating of the engine. further investigation shows that the maxi fuse to the lighting system heats up also, but does not fail. another area that is affected is the mini fuse to the courtesy lamps. it heats up, but does not fail. the last area to be affected is the evaporative emission canister vacuum switch. it acts as if the wheels are out of balance around 50mph. i have taken this vehicle in to the dealership on a number of occasions and they either can't find anything wrong or try and tell me that the fuel injectors are at fault. they put injector cleaner in the fuel tank on two occasions, which made it run worse. i asked to have the injectors replaced while it was still under warranty and they said they had to follow procedure bulletin #00-06-04-003 before taking that step. the problem still existed, but they haven't offered to replace fuel injectors. my thinking is that the problem is really the ignition switch. can you please advise me of any other similar complaints and how it was resolved? probelm #2: while driving straight highway at about 55 mph steering feels loose and wants shift lanes on it's own. on sweeping turns it turns to the right on it's own. i had the front end alligned and a new set of tires, but the problem still exists. any advise?
 Fuel sending unit has an electrical shortage which causes fuel pump to burn. please give any further details. *ak
02/01/2000
 Electrical components of fuel pump burned up along with wiring harness. *ak
 Owner has a hard time starting vehicle. owner has to throw gasoline in the throttle body in order to start. dealer says vehicle needs new fuel pump. *ak
06/05/1999
 Fuel pump broke, causing vehicle to have a no start condition. dealer cannot determine the problem. please provide further information. *ak
02/16/19982
 Transmission would hesitate before shifting gears. had entire transmission system replaced along with fuel pump & wiring. *ak
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM
12/01/1996
 For several months, the truck has been cutting off unexpectedly while driving. this is extremely dangerous as it loses power steering and is very hard to control. it has cut out in the middle of busy intersections as well. gm is aware there is a problem - they recently sent out a notice claiming they were extending the warranty on the fuel injection pump. however, when i took the vehicle to the dealership they refused to fix the problem. not only that they refused to sell me parts so that my mechanic could fix it. i am now stuck with a $35,000 truck that is not safe to drive and i cannot get repaired.
11/01/1998108/25/1997
 Fuel injector valve failed due to additives in california gasoline. *yc
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM - INJECTORS
03/01/19972500050
 Fuel injectors plug up every 10,000 miles, water pump went out at 40,000 miles, alternator went out at 45,000 miles all in all this truck is a piece of crap. *nlm
09/01/2000202/01/1997
 This fuel injector pump was replaced 5 months after the purchase of this truck in july 1997 at 11,232 miles on the odometer. in sept of 2000 the same problems started again and was taken to dealership. they said they could diagnose it unless it was doing the stalling out, so we proceeded to drive the vehicle as it was our only means of transportation. on dec. 26 we had truck towed to dealership to have the same part replaced as was done in 1997 only 5 months after we purchased this new truck. this part as told to us by chevrolet and the dealership they had a special policy # 00064 - our ref # c02653123 thru chevr. was told that there should be no problem in replacing the part again. now they are renigin on it. said we were over our miles - 120,000 or 11 yrs. the part was going bad at 118,187 in sept., but we kept being told by the dealership that it was not showing up and was probably bad gas. we took it 3 times and they never documented it only fixed other problems. now that the warranty is out, the truck has completely stopped running and they refuse to honor replacing the part that should have been done in sept. so here we are in the middle because of the dealership mechanics refusing to believe it was that until they replaced a water sensor to be able to put the computer on it to verify it and we had already taken it to 2 other mechanics that told us that was the problem and to take it to the dealership since it was a bad part that they were having trouble with since 1994. no one imformed us of this... now we are faced with a bill of over $1700.00 to replace this same part that we knew was bad and we were under the miles of our warranty for this, but since the dealership mechanics said that was not the problem, we kept driving it since it was our only means of getting to work. we need help... thank you for anything you can do for us. *ak
05/05/2000207/01/1997
 Instantaneous power loss while passing semi-truck trailer. problem confirmed by chevrolet dealer as due to stuck fuel injector. placed driver, passenger and other vehicle occupants at risk of collision. problem had been previously serviced by another chevrolet dealer only one month before. dealers claim that chevrolet vortec engine fuel injectors have known sticking problem with california formula fuels. diagram of potential collision situation available upon request. *ak
11/01/1998108/25/1997
 Engine idle very rough; loss of power; spantaneous onset, due to failure of the fuel injector, which needed repair and cleaning from contamination of gas. *yc
FUEL SYSTEM, OTHER - DELIVERY - FUEL PUMP
11/02/200069000103/01/2000
 When making a left or right turn, the steering wheel gives and causes temporary steering loss. ts the vehicle also sustained the following failures, the pcv valve malfunctioned causing the #2 and #3 heat shields in the transmission to crack. this malfunction was repaired and now the 4 low gear is inoperable. also, the fuel pump, oxygen sensor, air conditioner compressor and pump malfunctioned. noticeably after purchase, the driver side seat gives when braking. *jg
FUEL SYSTEM, OTHER - DELIVERY - HOSES, LINES/PIPING, AND FITTINGS
05/07/2004880001
 While trying to start the vehicle the engine would not turn over. the consumer checked the fuel pump and found that the connector that feeds the fuel to the pump was burned out. the consumer was concerned because the connector was actually inside of the fuel tank.
FUEL SYSTEM, OTHER - STORAGE - FUEL GAUGE SYSTEM
05/21/2001102/01/1998
 Fuel line in fuel pump was burned up. contacted dealer.*ak replace the fuel pump and sending unit. *yh
 Fuel sending unit has an electrical shortage which causes fuel pump to burn. please give any further details. *ak
12/11/2000
 Vehicle would not start.there was a fire in lower gas tank float, wires were burned. please provide additional information. *ak