Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
POWER TRAIN
00773100171904l60e, 4l65e replacement valve body gaskets does not seem to fit. *tt10/27/2005
3276100134964l80e output carrier thrust washer changes. *tt04/20/2005
305401/01/200410009665Replacement flexplate may have larger bolt holes than the original flexplate. *tt10/14/2004
30023002D100088024l60e/4l65e intermittent neutral condition while accelerating from a stop or while driving. *tt 1999-2006 gm cars, light duty trucks and utilities. *tt08/23/2004
0208601/01/2004100077824l60e, 4l65e intermittent neutral from a stop or steady speed. *tt07/12/2004
990730016A10/01/2002990730016B10007838Diagnostic information for intermittent transmission downshift, slip, busy/cycling tcc or noisy cooling fan. *tt07/12/2004
0159901/01/2004100072374l60e, 4l65e forward and low reverse waved steel clutch plate appearance change. *tt06/04/2004
00822B01/01/200400822C10005474No 2nd, no 4th and no reverse. to include 2004 light duty automobiles and trucks equipped with 4l60e or 4l65e automatic transmission. *tt02/27/2004
020421005A02/01/200302042100510001110Slips in 4-wheel drive, noise, vibration, leaks, hot odor. *tt04/15/2003
02042100506/01/2002634905Some vehicles will not move when 4-wheel drive is requested, noise, shudder, poor performance, transmission / transfer case slips, transmission will not upshift, slips in 4-wheel drive. *tt10/10/2002
POWER TRAIN - AUTOMATIC TRANSMISSION
304701/01/20043047A1001018500-01 4l80-e automatic transmission may experience a harsh tcc apply and/or diagnostic trouble code p1870 or p074. *tc11/04/2004
304701/01/200410009392Harsh tcc apply and or a diagnostic trouble code p1870. 4l80e automatic transmission. *tt09/27/2004
03073005611/01/2003100055664l60-e automatic transmission oil pump first and second design identification. *tt03/04/2004
3259C3259E100055144l80e, 4l85e whine noise in first and second gear. *tt03/01/2004
010730038B10/01/2005010730038C10005162The service engine soon lamp is illuminated, no 3rd and 4th gear, the transmission does not shift correctly, the transmission feels like it shifts to neutral or a loss of drive occurs. *tt02/09/2004
02073001103/01/2002631670Subject regarding, 2001-2002 chevrolet and gmc c/k pickup and utility models, diagnostics for possible gear indicator concerns. *jg06/10/2002
02073001103/01/2002631259Subject regarding, 2001-2002 chevrolet and gmc c/k pickup and utility models, diagnostics for possible gear indicator concerns. *slc05/21/2002
01073003812/01/2001010730038D628934Some customers may comment that the service engine soon lamp is illuminated, no 3rd and 4th gear, the transmission does not shift correctly, the transmission feels like it shifts to neutral or a loss of drive occurs. *tt03/25/2002
01073004312/01/2001628815Subject regarding diagnostic tips for slipping or missing second, third and/or fourth gear. *tt03/21/2002
01060106/01/2001619765Subject regarding an investigation of 2-4 band or 3-4 clutch damage on 4l60e automatic transmission. *tt06/28/2001
01-60106/01/2001619762Subject regarding investigation of harsh shifts on 4l60e automatic transmission. *tt06/28/2001
POWER TRAIN - AUTOMATIC TRANSMISSION - COOLING UNIT AND LINES
PIT-472210/01/200810026804Gmc: fluid leak from transmission oil cooler lines due to corrosion. all 2000-2006 light duty trucks equipped with the light duty automatic transmission. *pe12/18/2008
POWER TRAIN - AUTOMATIC TRANSMISSION - LEVER AND LINKAGE - COLUMN SHIFT
020730024A08/01/2005020730024B634999Diagnosis of cracked or broken transmission case. *tt 2006 and prior cars and light duty trucks. *tt10/11/2002
POWER TRAIN - AXLE ASSEMBLY
40304030A10021676New design front axle side bearing adjusters. *kb06/15/2007
30013001A10008872The service information and owners manual do not show a service interval for the 8.6, 9.5, 9.75, 10.5, and 11.5 inch rear axles with or without g80 (locking differential). *tt 2006 all general motors light duty trucks, vans and utilitie08/25/2004
03041700106/01/2003030417001A10002853Whine noise from rear axle. *tt09/26/2003
03041800306/01/200310002854Revised wheel drive shaft inner joint and seal replacement. *tt09/26/2003
030417001C10/01/2005030417001D10001136Whine noise from rear axle. *tt update. *tt04/17/2003
POWER TRAIN - DRIVELINE
33003300A100135724wd models with noise, vibration on dry pavement. *eh04/21/2005
POWER TRAIN - DRIVELINE - DRIVESHAFT
04049500103/01/200410008653Revised wheel drive shaft nut torque specification. *tt08/12/2004
POWER TRAIN - MANUAL TRANSMISSION
01073003611/01/2001627912Service engine soon lamp illuminated, incorrect transmission shifts, poor performance of engine, transmission slipping. *yh02/26/2002
POWER TRAIN - TRANSFER CASE (4-WHEEL DRIVE)
34243424A10017299Electronic transfer case unable to complete shift. *tt11/02/2005
338910016707Four wheel drive inoperative and the 4wd service light will illuminate. diagnosis may reveal that the atc fuse could be open, possible dtc c0308, or various u codes may be set. the encoder motor may also be shorted or the tccm may be dama09/28/2005
352610016558Intermittent service 4wd light comes on with diagnostic trouble code (dtc) c0306 or c0308 stored in tccm. *tt09/22/2005
3349100148094wd inoperative and diagnostic trouble code (dtc) u1026 atc fuse open. *tt05/10/2005
3012B3012A10008806The nvg 136 all wheel drive (awd) transfer case and the 236 and 246 nvg selectable transfer cases operating in the auto mode may exhibit a condition of a vibration/shudder during low speed turns such as a parking lot maneuver, up to approxi08/23/2004
0140911/18/200310004212The nvg 136 all wheel drive (awd) transfer case and the 236 and 246 nvg selectable transfer case shudder on turns. *tt11/21/2003
02042100404/01/2002634899Some customers may comment on the service 4wd indicator illuminating with diagnostic trouble code b2725 set. *tt10/10/2002

Consumer Complaints


Fail datemilesoccurencesPurchase date
POWER TRAIN
05/23/20121600001
 I just fix my head gasket from leaking 2 weeks later the transmission gave out a week later the sensor gave out then the other sensor knock sensor 2 then the sensor pump gave out too with in 6 months and cost me about 4000 after tax chevy. *tr
10/01/2004101/01/2001
 Re; problems with gm about defective transmission on 2001 chev suburban. *bfthe transmission locking mechanism in the transmission failed which resulted in an accident. *nm
11/18/2003400001
 While in park, the vehicle began to roll backwards into an embankment. will be taking vehicle to dealership to have mechanic determine cause of the rollback. please provide additional information. *jb
POWER TRAIN - AUTOMATIC TRANSMISSION
01/01/200460000209/20/2003
 Tl*the contact owns a 2001 chevrolet suburban. while driving 35 mph in the rain, the abs light illuminated. when the contact turned off the engine, it made a humming sound. he disconnected the module and the humming stopped. the contact took the vehicle to the dealer the following day and they replaced the module under warranty. three years later, the failure recurred. he purchased the third module and had it replaced by a local mechanic. three weeks ago, the contact noticed that the turn signals on his vehicle were intermittently illuminating. as of june 12, 2008, the vehicle has not been repaired. the failure mileage was 60,000 and current mileage was 80,000. updated 07/08/08. *bf the consumer also stated there was a delayed engagement from reverse to drive. updated
12/02/200676231102/13/2001
 Transmission on a 2001 chevy suburban with 76000 miles failed while on expressway almost caused an accident. *nm
10/02/200520000211/15/2000
 I purchased a 2001 chevrolet suburban in late 2005. we are currently on our third transmission with this vehicle. the first one locked up at 20 m miles and was replaced under warranty. the second failed at about 98 m and cost us about $2500 to replace as gm only offered a 1 yr. warranty on replacement transmissions at that time. i'm already concerned about the third transmission as it occasionally has trouble dropping into first upon stopping. i think gm has a problem here that they are failing to own up to. my only consolation is this transmission has a three year warranty.*jb
01/26/200678000505/01/2001
 Transmission failures in 1999 through 2002 chevrolet tahoe's, suburbans, and k1500 trucks. i have owned several chevrolet vehicles. in my small circle of acquaintances, i have experienced what i believe to be too many transmission failures by the afore mentioned vehicles. my brother in law just had to have his k1500 transmission changed out. my brothers son had to have his 2001 k1500 transmission changed out at 60000 miles. my brother has had two transmissions changed out in his 2002 tahoe. and finally, today january 26, 2006, my wifes transmission in her 2001 suburban with only 78000, never used to tow anything but a lawn mower trailer, just went out with several school kids on board on a very busy road with no shoulders. this could have turned into a bad situation. what is the deal? *ak
09/01/200316000110/10/2001
 Catastrophic failure of transmission; lost all forward gears on nj turnpike after slowing down for stopped traffic. transmission had to be completely rebuilt. only 16,000 miles on vehicle; 1 yr 11 months old.
01/17/200561000212/23/2000
 Transmission failure... replaced transmission at 32000 miles and again at 61000 miles. *ak
02/11/200580000110/10/2004
 Heated power mirrors with dimming feature has a liquid inside that has turned dirty brown restricting sight rearward. the power switch adjusting the rearview mirrors inop. cd player inop. sunroof inop. sunroof gets stuck inside its rails in open position. unable to open or close. engine leaves polls of oil inside my garage approx 1qt. pr 1000 miles. just had a catastrophic transmission failure with a very close call accident, loosing 3rd and 4th gear requiring complete rebuild of transmission, drive axle leaking oil. and of course all this happens just out of warranty. this car today costs $ 50,000.- with this trim package. has only 81000 on odometer. gm this is not good enough, shape up or ship out. this is my 3rd lemon from gm. do they not make cars that'll last past warranties any more?? *jb
02/09/200581000110/10/2004
 Performed a kick down to pass dump truck on highway. after passing the truck and back in my lane of travel the engine over revs to 5000+ rpms and car halts to a stop in front of the dump truck that i just passed, forcing him to swerve and stand on its brakes to avoid rear-ending me. the car now has only two functioning gears, 1st and 2nd. transmission downshifts into first when trying to shift to 3rd. car now has 81000 miles, my transmission shop says that my 3rd and 4th gear clutches are gone!!?? and a $1,500+ rebuild is necessary. the shop says its surprised that this happens to a low mileage truck like this. and so am i. *jb
11/01/200454297105/21/2001
 While driving the transmission failed. *nm the vehicle was towed. the cost for a the transmission was $2,576.18. *tc *jb
10/22/200448600108/16/2004
 Purchased 2001 chevrolet suburban at the end of august, drove it for 1600 miles and the transmission went out. according to the mechanic, the transmission completely came apart inside. this bothered me because of the position of the transmission and my children in the vehicle, and the possibility of shrapnel coming out of the transmission. this, of course, did not happen but the dealership is refusing to take any responsibility and i have not heard from general motors. the vehicle is less than three years old and has 48000 miles on it.*ak
09/23/200454338106/23/2003
 During routine driving, the vehicle's wheels locked up and stopped forward progress. the vehicle was only going 20+- mph at the time. the transmission had failed. the vehicle was able to move in reverse but no other gear. i had noticed some slipping of the transmission but was not sure if that was in fact slipping. the transmission was changed at my local dealership. *nm
09/09/2004430002
 Consumer stated every 43,000 miles transmission failed. as a result, consumer had to replace the part. *ak
05/10/20040
 When the vehicle has warmed up and i am driving between 10 and 30 mph transmission seems to slip between 1st and 2nd gears. while slowing down to make a turn transmission doesn't know what to do. it can't decide to stay in the present gear or shift down to accomadate the lower speed. therefore, it takes about 10 seconds for the transmission to finally find a gear so i can proceed. also, when coming to a stop, the transmission takes about 10-15 seconds to shift into 1st, if i want to go immediately after stopping, the transmission is still trying to downshift and the engine races until the transmission finally catches up. again, the dealer found no problem with the vehicle/transmission. *ak
08/30/200440900108/16/2000
 While driving 20 mph vehicle stopped in motion with engine still running. vehicle operated in reverse, but not in drive. dealer was not notified. *ak
600001
 While exiting the vehicle gear shift locked up. the vehicle would only go into reverse. took vehicle to dealer, and dealer stated that a piece of metal got loose an tore up the transmission. *ak
06/20/200216000201/04/2001
 My 2001 chevrolet suburban got in an accident due to parking pawl failure while parked on a sloped surface. parking pawl is a transmission gear safety locking mechanism that will prevent a vehicle from moving while in park position. i contacted general motors product allegation department to inform about this serious defect. general motors assigned an investigator to gather details and information the investigator submitted all the information and details of the accident to a general motors engineers who will review the cause of the failure of the parking pawl. initial finding by gm authorized service repair shop, the cause of the failure was the premature wearing of the parking pawl mechanism. from a design standpoint this parking pawl mechanism by no means should not be subjected to any premature wearing. otherwise, this is a serious and dangerous design error. after several months of review and investigations, gm said they found that it was material defect. the big question now is how many 2001 chevy suburban was affected by this material defect. also, gm representative was reluctant to provide me a copy of the investigation results conducted by their design engineers. the parking pawl mechanism failure cannot be detected easily by an average person, unless a thorough investigation will be conducted or an accident will occurred. also, my 2001 chevrolet suburban was discovered by gm authorized service shop that the emergency parking brake was having a premature wearing on the brake pads. this really a very serious and dangerous case for all 2001 chevrolet suburban for having a potential emergency brake pad and parking pawl mechanism defect. i am highly suggesting this office to conduct an investigation to avoid a similar fate with firestone case. because i suspect gm is covering up this defect to avoid massive recalls on all 2001 chevrolet suburban. *jb
06/20/200116000101/04/1999
 I would like to request your agency to conduct a thorough investigation about a defective parking pawl on a 2001 chevy suburban, this parking pawl mechanism supposed to lock the transmission gear to prevent a vehicle to roll or moved while on park position, especially on a rolling hills or sloped parking lot. i am sharing this information for the safety of the general public and consumers who owned a 2001 chevy suburban, because the vehicle has the tendency to moved while on parked position on a rolling hills or sloped parking lot. this problem cannot be detected easily by an average person. the vehicle need to be inspected at the dealership service shop and have it check for a sign of a worn out of the parking pawl mechanism. this information will benefit current owners of 2001 chevy suburban that gm is not more than willing to pay any out of pocket expenses will incurred in case of an accident. unless someone will get seriously injured as case may be. this input was on based on the accident happened on my 2001 chevy suburban last june 20,2002. the body repair cost of my 2001 chevy suburban was $4000 plus.
07/02/2002407/01/2001
 Transmission has not been shifting correctly for a long time. became very noticeable in july of 2001. rear air sometimes does not turn off when ignition is off. front airs sometimes cuts self off and begins to blow warm air. although not applicable. the dealership has changed out front and middle seat covers from cracking problem i talked with gm and they advised the dealership to correct these since i do still have a warranty. i am still unsatisfied with the performance of my vehicle. this is the 3rd suburban i have owned. the other 2 were gmc's. i never had a problem of this nature before. this one has been annoying with small problems since day one! dt
07/17/2002101/01/2001
 Automatic transmission failed, dealer only reconditioned the transmission, i have taken the vehicle back to the dealer for transmission repairs;rubbing , bumping noises from transmission, i hava not trust in this vehicle because of the long history of mechanical problems and defects, i want the manufacturer to replace this vehicle and not wait until a mechanical failure hurt me or my family or innocent people in the road. please help me . nlm
08/01/2000
 The vehicle is in awd or 4-wheel drive - step on the gas after being stopped, the transmission sounds as if it is about to fall off. when in 4-wheel drive the vehicle is difficult to turn. also, rear heater takes 30 minutes to heat up, and then only blows luke warm air when the gas pedal is depressed. manufacurer states by design.*ak
12/08/200106/01/2001
 Transmission disengaged at 80 mph, would not reengae until traction control was inactivated.*ak
POWER TRAIN - AUTOMATIC TRANSMISSION - LEVER AND LINKAGE - COLUMN SHIFT
09/02/200775000104/01/2004
 Our 4 year old child was able to put our 2001 chevy suburban in gear without starting the car or pressing his foot on the brake. the car starting rolling down the hill. fortunately my wife was able to jump in the window and press the brake to stop the car. we were very lucky that none of the children in the area were hurt and that no property was damaged other than a small piece of fence. apparently with the key in the ignition and in the first accessory position you are able to take the car out of park without depressing the brake pedal. i tried this on several other chevy models that have the gear shift on the column and you are able to do the same thing. i called chevy and the dealer and they both said that this should not happen and to bring it in for repair. the dealer even went to the lot and did what i described on a 2006 suburban and agreed that it did happen when he did it. if this in fact the way the car is manufactured it would be nice if they acknowledged that fact and put it in the owners manual. *tr updated 12/12/2007 *bf the consumer stated the manufacturer is being phased out, however would like to be notified if the older owners would be notified. updated 12/12/07 *tr
POWER TRAIN - AUTOMATIC TRANSMISSION - PARK/NEUTRAL START SWITCH
06/19/200216000101/04/2001
 When the vehicle was parked, it rolled about a 100 yards, hitting another vehicle. the dealer was contacted. *ak *scc
10/31/2001109/07/2001
 Vehicle was in park with engine running. driver left vehicle, and went around to passengers side. vehicle started rolling backwards. while trying to get inside vehicle, owner's leg was ran over by vehicle and was broken in 3 places. reported and driven on october 31, 2001 by james w. sanders. *ak *yh
POWER TRAIN - AXLE ASSEMBLY
06/20/200564000205/23/2003
 Dt: caller says axle on driver's side broke about 1
POWER TRAIN - AXLE ASSEMBLY - AXLE SHAFT - SEAL
03/22/200671000110/06/2001
 Leaking front differential seals on a 2001 chevrolet suburban, 1500, 4wd. *nm
POWER TRAIN - DRIVELINE - DIFFERENTIAL UNIT
03/22/200671000110/06/2001
 Leaking front differential seals on a 2001 chevrolet suburban, 1500, 4wd. *nm
04/09/20013000103/09/2001
 Oil consumption, steering column, side door panels, rear-end, seats cracking, front popping noise, steers to right constantly. this has been an ongoing thing since we bought the vehicle new in 2001. we have complained to the consumer reporting agency here in n.c. and also talked to the dealer and manufacture on numerous occasions. dealer said they have had several vehicles with oil consumption that they have traded because of it and they just kept telling us it is within manufacture limits. they have tried to fix the oil problem but with no success. also the steering has been broken down twice because of its problem. the door panels are still not fixed after 2 tries. the rear-end has been worked on 2 times because of differential fluid, the steering wheel still scrubs when turning to the right and the driver's seat is starting to crack. the consumer people in raleigh will not help us after we filled the complaint, they wrote us and told us to hire a lawyer and the manufacture only offered us a $1000.00 owner/loyalty certificate towards a new vehicle. what is our next step without hiring an attorney? *jb
01/01/2001
 Crunching & vibration from differential, i think. the problem has not been resolved by two separate dealers. they can't seem to replicate? any info. would be appreciated.*ak
POWER TRAIN - DRIVELINE - DRIVESHAFT
05/05/20041
 I see where chevrolet is recalling the surburban for a defective driveshaft. i have an early 2001 model and my driveshaft did cracked. i was stuck in san diego for two days for the dealer to get the new part. i was told by the service manager that this was very rare, thus hard to find the part. the mechanic told me that they could not find the part because this was so common and the other dealerships did not want to give up the part. first i am mad that i was lied to by the service manager, but i also wonder if the drive shaft probem is prevelent in the 2001 suburban model as well. i would be interested in your research.*ak
POWER TRAIN - MANUAL TRANSMISSION
11/04/2002
 Consumer states while driving at highway speed the transmission slipped causing the vehicle to stall. ts