Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
POWER TRAIN
335210014857Service 4wd light on with either a variety of diagnostic trouble codes or no communication with the transfer case control module. *tt05/10/2005
303301/01/20043033A10010278Chug, ticking/scraping noise at 30-50 mph on acceleration/deceleration. *tt11/09/2004
3045A01/01/20043045B100101704485 4484 shudder or bind on turns in 4 hi. *sc11/04/2004
305401/01/200410009665Replacement flexplate may have larger bolt holes than the original flexplate. *tt10/14/2004
30023002D100088024l60e/4l65e intermittent neutral condition while accelerating from a stop or while driving. *tt 1999-2006 gm cars, light duty trucks and utilities. *tt08/23/2004
0208601/01/2004100077824l60e, 4l65e intermittent neutral from a stop or steady speed. *tt07/12/2004
0159901/01/2004100072374l60e, 4l65e forward and low reverse waved steel clutch plate appearance change. *tt06/04/2004
990730022A06/01/200399073002210002886Shift stabilization and tow/haul mode feature for hydra-matic 4l60-e/4l65-e and 4l80-e/4l85-e transmissions. *tt09/30/2003
POWER TRAIN - AUTOMATIC TRANSMISSION
PIP-3366-B11/01/201110043185Cadillac/chevrolet/gmc/hummer: some suvs and trucks are exhibiting a condition where by grinding/ratcheting type noise coming from automatic transmission when shifting into park while in 4wd low (4lo) range. *pe02/29/2012
05073001702/01/2006050730017B100174624l60-e/4l65-e automatic transmission/torque converter clutch (tcc) shudder, water in transmission. *tt11/08/2005
05073001305/01/2005100173544l60-e/4l65-e automatic transmission second gear start, lack/loss of power when accelerating from a stop. *tt11/03/2005
3438A10017100Tcc surge and/or fluid contamination. *tt10/24/2005
31703170C10010577Harsh 1-2 shift. *eh12/01/2004
0165401/01/200401654A10007233Squawk or grunt noise that occurs on the 2-3 upshift on vehicles with 4l60e - m30, 4l60e m32 transmission. *tt06/04/2004
03073005611/01/2003100055664l60-e automatic transmission oil pump first and second design identification. *tt03/04/2004
0070201/01/200400702B10005476Slip condition in 2nd, 3rd or 4th damaged 2-4 band 3-4 clutch on the 4l60e/4l65e automatic transmission. *tt *mj03/01/2004
010730038B10/01/2005010730038C10005162The service engine soon lamp is illuminated, no 3rd and 4th gear, the transmission does not shift correctly, the transmission feels like it shifts to neutral or a loss of drive occurs. *tt02/09/2004
POWER TRAIN - AUTOMATIC TRANSMISSION - CONTROL MODULE (TCM, PCM)
0148301/01/200410005496Vehicle has no pcm (power train control module) communication with tech 2. sit bulletin 1400427. *tt03/01/2004
POWER TRAIN - AUTOMATIC TRANSMISSION - LEVER AND LINKAGE - COLUMN SHIFT
020730024A08/01/2005020730024B634999Diagnosis of cracked or broken transmission case. *tt 2006 and prior cars and light duty trucks. *tt10/11/2002
POWER TRAIN - AXLE ASSEMBLY
40304030A10021676New design front axle side bearing adjusters. *kb06/15/2007
336410014953Rear axle retainer button breakage. *eh05/12/2005
30013001A10008872The service information and owners manual do not show a service interval for the 8.6, 9.5, 9.75, 10.5, and 11.5 inch rear axles with or without g80 (locking differential). *tt 2006 all general motors light duty trucks, vans and utilitie08/25/2004
POWER TRAIN - DRIVELINE
33003300A100135724wd models with noise, vibration on dry pavement. *eh04/21/2005
POWER TRAIN - MANUAL TRANSMISSION
31363136K10021019Slip condition in 2nd, 3rd, or 4th. damaged 2-4 or 3-4 clutch. *kb updated 10/31/07. *nj02/22/2007
POWER TRAIN - TRANSFER CASE (4-WHEEL DRIVE)
3665100189264wd inoperative and possible dtc c0327 stored in the transfer case control module. *tt01/24/2006
05-04-21-00301/01/2008050421003C10017464Service 4wd light illuminated, diagnostic trouble code (dtc) c0374 set. *tt updated 10/05/07. *nj inspect wiring harness to transfer case speed sensors, replace wiring harness. updated 7/18/08 *pe11/08/2005
34243424A10017299Electronic transfer case unable to complete shift. *tt11/02/2005
352610016558Intermittent service 4wd light comes on with diagnostic trouble code (dtc) c0306 or c0308 stored in tccm. *tt09/22/2005
335110014853Intermittent malfunction indicator lamp (mil) with diagnostic trouble code (dtc) c0374 or erratic 4wd/awd operation. *tt05/10/2005
020421006C03/01/2004020421006D10004357Inoperative 4wd/awd lamps, inoperative 4wd/awd system. *tt12/04/2003
01267B11/18/200310004200Service 4wd light on no codes besides u1000 codes. service vme. *tt11/21/2003
01267A11/18/200310004104Service 4wd light on, the 4wd is inoperative and no codes besides u1000 codes. service vme. *tt11/18/2003

Consumer Complaints


Fail datemilesoccurencesPurchase date
POWER TRAIN
02/01/20045
 Tl* the contact owns a 2004 chevrolet tahoe. the contact stated that when shifting to drive or reverse, there was no indicator that displayed what gear the vehicle was activating. often while in reverse, the vehicle would move forward. in addition, the gear shifter would sporadically shift out of reverse. the vehicle was taken to the dealer several times for the failure. the dealer replaced the gear cluster wiring harness but the failure was not corrected. the gear indicator continued to fail. the approximate failure mileage was 5 and the current mileage 59,897.
02/01/20045
 Tl-the contact owns a 2004 chevrolet tahoe. the contact stated that when shifting to drive or reverse, there was no indicator that displayed what gear the vehicle was activating. often while in reverse, the vehicle would move forward. in addition, the gear shifter would sporadically shift out of reverse. the vehicle was taken to the dealer several times for the failure. the dealer replaced the gear cluster wiring harness but the failure was not corrected. the gear indicator continued to fail. the approximate failure mileage was 5 and the current mileage 59,897. kmj
02/01/20045
 Tl-the contact owns a 2004 chevrolet tahoe. the contact stated that the gear indicator does not indicate if the gear was in driver of reverse, therefore when the contact is in reverse the vehicle moved forward and sometimes the gear does not shift out of reverse. the vehicle was taken to the dealer several times for the failure. the dealer replaced the gear cluster wiring harness. the failure was not corrected. the gear indicator continued to fail. the approximate failure mileage was 5 and the current mileage 59,897. li
04/22/200927000
 Tl*- the contact owns a 2004 chevrolet tahoe. while driving approximately 25 mph on normal road conditions; the vehicle automatically shifted into four-wheel low gear without assistance. the driver pulled over to the side of the road. the engine was turned off. immediately, the engine was restarted into two-wheel drive. the vehicle was able to resume normal operation. the failure occurred intermittently. the vehicle was taken to an authorized dealer for diagnostic test. the failure was due to the four- wheel drive switch module and the encoder motor transfer case actuator. both components were replaced. the vehicle was taken to the authorized dealer on five separate occasions for the identical failures for which there were no resolutions. the vehicle service warranty expired at 36,000 miles. the manufacturer was notified of the malfunctions. the failure mileage was 27,000. the current mileage was 90,000.
09/20/20071
 2004 tahoe, when starting out engine loses power and readout displays ( traction active ). first time happened fall 2007. dealer could not find problem but did a download of software, did not help. over past month does this one or more times daily. took back to dealer and they said not sure what to do, may have to drive until it will no longer run before they know what to fix. this may turn into a safety issue if it stops and someone hits me from behind. i seen on your complaint section this has been brought up at least once before. *tr
11/06/2008592751
 I have a 2004 chevrolet tahoe. at 59,000, a pinion seal leak was discovered. i took it the next day to the chevrolet dealer where i purchased the vehicle new. upon evaluation, it was determined that the leak had resulted in excessive metal friction in the gears, requiring a complete overall. there is no warning system for low differential fluid and leaks are not visible from the ground as any fluid normally blows off while driving. the seal on the rear axle pinion, which provides power to the rear wheels, could leak fluid, causing the wheels to seize and lock. note that gm has recalled many similar models, but not the tahoe at this time. *tr
03/01/2008386001
 In 2006, i would have intermittent problems with my 2004 chevrolet tahoe. when trying to accelerate from a stop, the traction active display would light up and the vehicle would lag and not accelerate. i took the vehicle to bernard chevrolet in libertyville, illinois, and they advised me that i should bring it back when the problem occurred regularly. in 2008 the problem began to get bad, and the tahoe would lag when i tried to accelerate from a stop and the traction active light would come on. this happened at least once a day on my four mile commute to work. on two occasions i was almost involved in an accident due to the lagging of the vehicle. i brought the car into libertyville chevrolet (the dealership that replaced bernard chevrolet after they went out of business), and the vehicle was kept over night. they scanned it and found no problem codes and then they installed an updated program and it tested okay. i paid $115.00 and then as i exited the parking lot of the dealership, the tahoe lagged as i tried to accelerate and the traction active light came on. i looked at my odometer and it read 38,746 (came in for service at 38,745), however, when i looked at the receipt i noted that the service department had put the mileage out at 38,748. the vehicle was obviously not test driven after the service, however, they tried to make it appear that it was. kevin p #475 was the technician at libertyville chevrolet. the $115 charge was reimbursed, however, chevrolet has made no offers to fix this dangerous condition on my vehicle. the problem has been the topic of many problem auto chat discussions, and apparently the problem is related to wheel sensors that prematurely corrode on the tahoes and yukons. i have managed the problem by letting of the accelerator when the problem occurs, and this apparently disengaged the malfunctioning traction active mode. this is a dangerous problem that shouldn't occur on a $43,000 vehicle with 38,000 miles. *tr
09/01/2007110/11/2004
 2004 tahoe with wobble in the steering mechanism. customer states the steering mechanism wobbled while on the way to florida. customer had another incident with the front differential and carrier bearings. *kb the consumer experienced a wobbling in the steering mechanism and the chevrolet dealer corrected the defect in january 07. the consumer stated that he had an inspection performed in may 2007 at thielen motors which entailed a front differential pinion, carrier bearings, a related drive train elements and metal shavings in the differential unit which means possible defect. the consumer stated would like the defects investigated and reimbursement for the repairs performed on the vehicle. *tr
09/28/200409/25/2004
 I bought my tahoe new in sept. 2004. two days after purchasing took back to dealer ship with vibration in brake pedal. the dealer ship said they could not fix it that it was an engineering problem and i should know something within 4-6 weeks. well it is now the end of jan. and i still have not heard what the fix would be and the vibration is getting worse and now you can feel it when the vehicle is sitting still and in park with out your foot on the brake. *nm
POWER TRAIN - AUTOMATIC TRANSMISSION
11/07/2008775501
 Transmission slipped while driving. i took into the dealer to have them do a full checkup and know they are telling me that my warranty is finished but i think my drive train is warranted longer it says nothing in my paperwork but i want to clarify and it seems that this happens alot and it could be a repeat of the lemon law of 1998. *tr
06/18/2008378001
 The transmission failed on entering freeway on ramp causing the vehicle to stall while merging with other traffic. other vehicles swerved, skidded, and honked while i coasted my vehicle to the right shoulder and limped off the freeway. *tr
03/10/20089300100
 I am starting to feel a clunk in the transmission of my 2004 chevy tahoe z71, the gears wine a little but there is this constant clunking sound. i have met a lot of people and they all have the same problem. i know i am not far from having no 1st and 4th gears etc.. i bought the suv used and i took it to the chevy dealer for a bumper to bumper inspection. i do not drive hard. the people i talk to said it is a common part and there is actually a bulletin out on this. chevy will not have it but other transmission shops do. *tr
06/18/200737849312/31/2004
 2004 chevy tahoe transmission problems third time back to dealer first time @ 21k miles second time @ 37k miles both times the transmission has been replaced car is beening towed back today june 18 2007 three days after i got the car back from second transmission.
09/18/20047
 2004 tahoe engine revved without transmission engaging***cc the consumer stated the transmission didn't engage when it was placed in reverse. the consumer believes there is a defect in the transmission. *jb the consumer stated the vehicle shifted into 4-wheel drive on its own on several occasions. updated *jb
05/29/2006203/15/2004
 Dt*: the contact stated while the vehicle was parked with the parking brake was engaged and the keys removed from the ignition, the contact opened the front left door to retrieve an object, when it began to roll backwards down the driveway. the vehicle continued over the embankment with the contact and crashed into a tree bring the vehicle to a stop. the contact was ejected from the vehicle prior to hitting the tree. injuries were incurred to the right elbow. the service dealer and manufacturer were notified. an independent inspector was sent by the manufacturer to investigate. the results of the manufacturer inspector were not shared.
05/12/2005165304
 1)events leading up to the failure: during normal city driving, came to a red light and full stop. when it turned green, the brake pedal was released but the vehicle wouldn't move forward. 2) the vehicle wouldn't move and as a press the gas pedal, i could hear the engine rev up but not change, the vehicle wouldn't move. 3) the transmission finally engaged and the vehicle started moving forward about 3-4 seconds after the initial trial.
03/25/200519800209/10/2004
 While stopping at a red light, light turned green i pushed down the accelarator and engine revved, and nothing happened. then suddenly the vehicle will jump into gear. i have also noticed the transmission quit noisey. dealer say's nothing wrong with transmission????*ak
05/31/2004105/31/2004
 Transmission does not always downdhift into first gear when coming to a complete stop and downshifts into first hard after acceleration of vehicle speed increases do to second gear not moving vehicle. also, when shifter lever is manually placed in first gear tranmission does not remain in first, will automatically upshift into second gear causing towing conditions to become harder.*ak
02/04/20042000211/03/2003
 While driving 60 mph the vehicle's rpms revved up. the vehicle would not accelerate any higher that 15 mph. the dealer inspected the vehicle then drained then drained the transmission fluid. the dealer indicated that they needed to replace the transmission. they didn't indicate why they were replacing the transmission or what caused the failure. *ak *nm
POWER TRAIN - AUTOMATIC TRANSMISSION - LEVER AND LINKAGE - COLUMN SHIFT
04/12/2005
 Gm vehicles trucks and full size suv's when key is in, one click forward , able to put into gear without the brake being applied. when key is in and car is running, you cannot get it into gear unless you apply the break 3 old child died april 12th, 2004 because of this problem in a 1997 chevy tahoe. i'm making the complaint on my 2004 tahoe
11/27/200460001007/03/2004
 I own a 2004 chevrolet tahoe. i have found that when the key is in the accessory position, you are not required to use the brake to shift out of park. my 18-month old son discovered this while we were cleaning out the truck and it started to roll down the driveway. i contacted the dealer to see if there was a recall or fix and found that there was not. i found out that this is actually how all tahoes since 2003 are programmed to work. this behavior is not consistant with the other key positions and i feel is a saftey hazzard. luckily no one was injured in the discovery of this. i would like to see someone follow up with gm to get this resolved before there are injuries or deaths. i would also like to see some follow up with me as to the outcome of this complaint.*ak
POWER TRAIN - DRIVELINE
09/05/2007547252
 Front differential leaks, fixed 2 times before dealership realized there was a bearing not installed from the factory. factory rep was called, he directed dealer to install bearing. when the vehicle is in 4 wheel drive there is a uncommon front end vibration still to this date. *tr