Chevrolet W3500 2003

Model W3500 made in 2003 by Chevrolet got 4 consumer complains there is 1 recall as well as 6 service bulletins. Consumer complaints with reference, among others things, to service brakes, hydraulic, steering and tires. Technical service bulletines regarding electrical system, engine and engine cooling and exterior lighting. There was one recall concerning fuel system, diesel .

Model 2003

Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
FUEL SYSTEM, DIESEL - STORAGE - TANK ASSEMBLY
05V168000ISUZU MANUFACTURING SERVICES OF AMERICAfrom 07/01/2002 to 07/31/2004V (Vehicle)25310/27/2005MFRGENERAL MOTORS CORP.04/20/200504/25/2005
Defect SummaryOn certain trucks equipped with rpo ik9, due to insufficient durability and testing, the fuel switching manifold solenoids lack water or salt intrusion resistance, which can lead to failure of one or more solenoids. fuel switching manifold solenoid failure will cause incorrect fuel delivery resulting in fuel overflow from the fuel filler neck.
Consequence SummaryOverflow fuel may result in high amount of diesel fuel leakage. fuel leakage, in the presence of an ignition source, could result in a fire.
Corrective SummaryDealers will replace the solenoid valve assembly with an improved assembly including additional detection circuit and enhanced water resistance free of charge. the recall began on october 27, 2005. owners may contact isuzu at 1-800-255-6727.
NotesRecall no. 05053.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
ELECTRICAL SYSTEM
02084200612/01/200210000766Relay omitted for bodybuilder connection / upfitter provision. *tt03/31/2003
ENGINE AND ENGINE COOLING - ENGINE
2004012805/04/200410007863Low engine oil light inoperative. *mj07/13/2004
0403105/01/200410006859Insufficient ground to the oil pressure switch, preventing the engine oil pressure warning light from illuminating when the vehicle is started and when the engine oil pressure falls below normal. also includes gmc and chevrolet w3500/350005/17/2004
EXTERIOR LIGHTING - HEADLIGHTS
3170E10019186Ipc, interior lights and/or headlamps flicker. *ak fb202/16/2006
INTERIOR LIGHTING
3170E10019186Ipc, interior lights and/or headlamps flicker. *ak fb202/16/2006
SERVICE BRAKES, HYDRAULIC - ANTILOCK - CONTROL UNIT/MODULE
04052500403/01/200410008664Electronic hydraulic control unit (ehcu) removal procedure to prevent breaking off holding/locking tabs. *tt08/13/2004

Consumer Complaints


Fail datemilesoccurencesPurchase date
SERVICE BRAKES, HYDRAULIC
1
 The brakes pulled in the opposite direction of the steering wheel position when applied. the dealer was been unable to determine cause. *jb
STEERING
4000112/15/2002
 The steering wheel locks when applying pressure to the brake pedal. the consumer called the manufacturer and has been to the dealer several times. at 14,000 miles the dealer installed a new power steering pump. the dealer also stated this is normal for this truck. please provide details. *ph
1
 The steering wheel locked up while driving. *jb
TIRES - SIDEWALL
07/06/2003185004
 Goodyear wrangler at/s tt215/85r16 115/1120 load rande e tires came on a 2003 chevy 3500 4x4 ...with a duramax engine ...both front tires developed sidewall bulges ...both tires replaced...5 thousand mile later the second set developed same problem...truck is still at dealer waiting for a goodyear rep....looks like these tires cant hold up under the weight of this vehicle....would be really bad if this 8000 pound truck had a blowout ...*ak