Chevrolet W3500 2004

Model W3500 made in 2004 by Chevrolet got 9 consumer complains there is 1 recall as well as 5 service bulletins. Consumer complaints with reference, among others things, to electrical system, engine and engine cooling and fuel system, gasoline. Technical service bulletines regarding engine and engine cooling, exterior lighting and interior lighting. There was one recall concerning fuel system, diesel .

Model 2004

Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
FUEL SYSTEM, DIESEL - STORAGE - TANK ASSEMBLY
05V168000ISUZU MANUFACTURING SERVICES OF AMERICAfrom 07/01/2002 to 07/31/2004V (Vehicle)25310/27/2005MFRGENERAL MOTORS CORP.04/20/200504/25/2005
Defect SummaryOn certain trucks equipped with rpo ik9, due to insufficient durability and testing, the fuel switching manifold solenoids lack water or salt intrusion resistance, which can lead to failure of one or more solenoids. fuel switching manifold solenoid failure will cause incorrect fuel delivery resulting in fuel overflow from the fuel filler neck.
Consequence SummaryOverflow fuel may result in high amount of diesel fuel leakage. fuel leakage, in the presence of an ignition source, could result in a fire.
Corrective SummaryDealers will replace the solenoid valve assembly with an improved assembly including additional detection circuit and enhanced water resistance free of charge. the recall began on october 27, 2005. owners may contact isuzu at 1-800-255-6727.
NotesRecall no. 05053.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
ENGINE AND ENGINE COOLING - ENGINE
2004012805/04/200410007863Low engine oil light inoperative. *mj07/13/2004
EXTERIOR LIGHTING - HEADLIGHTS
3170E10019186Ipc, interior lights and/or headlamps flicker. *ak fb202/16/2006
INTERIOR LIGHTING
3170E10019186Ipc, interior lights and/or headlamps flicker. *ak fb202/16/2006
POWER TRAIN
030730004B09/01/2005030730004C10004743Revision of aisin transmission quality center (tqc) program beginning october 1, 2003. *tt01/05/2004
SERVICE BRAKES, HYDRAULIC - ANTILOCK - CONTROL UNIT/MODULE
04052500403/01/200410008664Electronic hydraulic control unit (ehcu) removal procedure to prevent breaking off holding/locking tabs. *tt08/13/2004

Consumer Complaints


Fail datemilesoccurencesPurchase date
ELECTRICAL SYSTEM
07/05/20044
 While driving 65 mph vehicle stalled. vehicle was towed to the dealer for inspection, and mechanic determined that fuel pump, computer sensor, and fuel line needed to be replaced ,and replaced them. however, the problem recurred. *ak
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM
03/18/2011152000
 Tl*the contact owns a 2004 chevrolet c3500 truck. the contact stated that the exhaust system was leaking. the fumes emitted throughout the cabin when the engine was in operation. the contact was in the process of performing a diagnostic test to determine the cause of failure. the failure mileage was approximately 152,000. the vin was unavailable.
FUEL SYSTEM, GASOLINE - DELIVERY - FUEL PUMP
07/05/20044
 While driving 65 mph vehicle stalled. vehicle was towed to the dealer for inspection, and mechanic determined that fuel pump, computer sensor, and fuel line needed to be replaced ,and replaced them. however, the problem recurred. *ak
FUEL SYSTEM, GASOLINE - DELIVERY - HOSES, LINES/PIPING, AND FITTINGS
07/05/20044
 While driving 65 mph vehicle stalled. vehicle was towed to the dealer for inspection, and mechanic determined that fuel pump, computer sensor, and fuel line needed to be replaced ,and replaced them. however, the problem recurred. *ak
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS
05/22/2007215900008/07/2004
 Vehicle was towing a trailer. when the left rear shock mount broke off the axle. the brake line is bolted to the shock mount. when the mount broke, it took out the brake line, watch resulted in the lose of brakes. after having a welder look at the bracket we came to the conclusion that the welds from the factory were to cold to penetrate the bracket or the axle. we put new brake line on and remounted the shock bracket to axle. we rerouted the brake line so it was not on the shock mount.
SUSPENSION - REAR - SHOCK ABSORBER
05/22/2007215900008/07/2004
 Vehicle was towing a trailer. when the left rear shock mount broke off the axle. the brake line is bolted to the shock mount. when the mount broke, it took out the brake line, watch resulted in the lose of brakes. after having a welder look at the bracket we came to the conclusion that the welds from the factory were to cold to penetrate the bracket or the axle. we put new brake line on and remounted the shock bracket to axle. we rerouted the brake line so it was not on the shock mount.