Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
STRUCTURE - BODY - HATCHBACK/LIFTGATE - HINGE AND ATTACHMENTS
99V213000DAIMLERCHRYSLER CORPORATIONfrom 08/01/1990 to 06/30/1994V (Vehicle)131818908/30/1999ODICHRYSLER GROUP LLC09/02/199910/15/1999
Defect SummaryVehicle description: mini vans. the bolts used to attach the strut to the body and the rear liftgate can accumulate fatigue damage if three factors combine. if the bolt is loose, the gas strut is over-pressurized, and the frequency of opening and closing cycles is higher than for the average customer, the bolt can fail.
Consequence SummaryPersonal injury could occur if the bolts break allowing the liftgate to fall suddenly.
Corrective SummaryDealers will inspect for loose fasteners, if the fasteners are loose, the strut (and integral bolts) will be replaced. if the bolt shows evidence of torque, the bolt will be removed, larger washers will replace the existing washer and the bolt will be reinstalled and hand tightened to the target torqued.
NotesOwner notification began during august 1999. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact chrysler at 1-800-992-1997. also contact the national highway traffic safety administration's auto safety hotline at 1-888-327-4236.

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
STRUCTURE - BODY
233599REVA10/01/1999233599612160Subject on the child seat tether anchors. *mjs06/06/2000
STRUCTURE - BODY - DOOR
23069302/01/199339541Revised sliding door center and lower track over-travel stops. *tw11/01/1995
STRUCTURE - FRAME AND MEMBERS
23039702/14/199751942Difficult to clean light colored chalky residue from plastic body components that are molded in black. *tw07/17/1997

Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
STRUCTURE
PE96035CHRYSLER GROUP LLC05/06/199610/31/1996ALLEGED REAR LIFTGATE SUPPORT FAILURE97V079000
 The retainer bolt of the rear lift gate support cylinders may sheer resulting in the sudden collapse of the rear hatch door.
EA96027CHRYSLER GROUP LLC10/31/199605/16/1997ALLEGED REAR LIFTGATE SUPPORT FAILURE97V079000
 The retainer bolt of the rear liftgate support cylinders may shear resulting in sudden collapse of the rear hatch door.
EA94005CHRYSLER GROUP LLC01/31/199410/25/1995LIFTGATE LATCHES95I001000
 Liftgate latches in the subject vehicles have failed in low and moderate speed impacts resulting in occupant ejections, injuries, and fatalities.there are two failure modes associated with latch failure: fork bolt-detent lever bypass, and inertial unlatching.nhtsa analyses of chrysler and peer minivans took the form of static and dynamic crash testing, engineering evaluations, complaint and field analyses, and real world data analyses.a technical report discussing these analyses can be found in the engineering analysis technical report in the public viewing file.chrysler has advised nhtsa that it will conduct a campaign to replace the latches on all the subject vehicles.the chrysler campaign will consist of notification letters to all owners; free replacement of all latches with stronger, safer latches regardless of the age of the minivans; national advertising to promote customer awareness of the campaign; quarterly reports regarding campaign completion rates; as well as additional measures to ensure a high completion rate, above and beyond the actions that normally would be taken in a formal safety recall.these include follow up written and telephonic notifications to owners who do not bring their vehicles in for corrective action.nhtsa firmly believes that the crash performance of the latches on these minivans raises serious safety concerns, and that the campaign addresses these concerns.the chrysler corrective action will increase the strength of the liftgate latches and decrease the potential for inertial unlatching, thereby reducing the risk of crash-related openings of the liftgate and possible occupant ejection through the liftgate opening.owners of chrysler minivans will get a stronger, safer latch free of charge at the earliest possible time, without the need for further technical investigation and complex and time-consuming litigation with an uncertain outcome.based on the above, odi is closing this investigation.
STRUCTURE - BODY - HATCHBACK/LIFTGATE - SUPPORT DEVICE
RQ99004CHRYSLER GROUP LLC04/19/1999REAR LIFTGATE SUPPORT99V213000
 The liftgate support attaching bolts may break.this could result in the liftgate falling unexpectedly which may injure someone standing under it.
RQ99004CHRYSLER GROUP LLC04/19/1999REAR LIFTGATE SUPPORT97V079000
 The liftgate support attaching bolts may break.this could result in the liftgate falling unexpectedly which may injure someone standing under it.

Consumer Complaints


Fail datemilesoccurencesPurchase date
STRUCTURE
08/15/20021
 The dashboard pushes forward allowing the spedometer to stick and not operate. this is dangerous because the driver of the vehicle does not know what speed he/she is cruising at and could lead to a car accident.*ak
STRUCTURE - BODY
07/01/2002100000406/01/2002
 I own both a 1991 and a 1995 dodge caravan... the 1991 has numerous problems, including a back hatch that won't stay up because the area of the frame that the shock latches into is broken due to a stress crack.. this makes it really hard trying to get things in and out when you have a baby.. the driver seat also falls backwards and does not stay in place. the gauges do not work, with no known cause... both these vehicles are white in color and the paint is peeling in the same exact spots on both vans. it's across the hood and across the top. all i have to say is, because of these problems - i hate my vans and probably won't ever purchase another caravan. *jb
05/05/199509/01/1991
 Paint is peeling off of hood, roof and areas surrounding these. persons in paint industry have told my brother that the manufactures underpainted vehicles to meet production demands without exceeding government restrictions on vapors generated from the paint. *ak
06/01/1994
 Paint is peeling off entire body of vehicle.
12/30/1990
 Driver's door metal seams spread and damaged the right left fender by bending it when door closes; paint on roof has peeled.
03/01/199703/28/1992
 Exterior paint is peeling away from primer; condition is mostly occurring on hood, roof, and back hatch door.
STRUCTURE - BODY - DOOR
08/05/20031
 Consumer states that sliding door came off track when consumer's 2 year old child opened the sliding door. dealer notified.*ak
01/16/20020
 While driving rear door will make a loud noise. had contacted dealer, and dealer stated that it could not be fixed. please provide more information.*ak
04/26/2001
 Top of sliding door broke from top of vehicle. manufacturer has been notified.*ak
202/01/1991
 The passenger side front door is cracked at the frame and the door will not close securely. i have had it checked out at the body shop and was advised that it looked like a defect. i have contacted my local chrysler dealer, but all they did was look at the door and offered no information (of course!) i am wondering if this has happened to someone else? and if it is in fact a defect in workmanship. i am a single parent household with one vehicle and it is dangerous for my children to ride in the front seat in case the door shall fly open. it will not close all of the way, it barely latches. thank you for any information you can give me!
05/01/20000
 Electrical door locks malfunctioned. doors locked and unlocked without prior warning. *ak
04/17/1992104/24/1991
 Door switch failed.
11/15/1998
 This was third time that universal joints were replaced. also, both front doors and sliding door got stuck. the housing unit rocked. it felt like it was about to fall right off the hinges. when opening the door all the way, it stuck wide open. *ak
01/01/199907/01/1995
 I'm not sure i'm listing this in the right section but,my passager door is coming apart at the weld and the body shop man toldme that this is a defect from dodge he fixed it temporary to be able to open the door cause it pushed it up under my fender when it separated he said, it would need to be rpiped all apart and rewelded and painted at about 350.00 also said, that he has only seen 3 of these from dodge like this in the 20 years he has been in business. i'm not sure of all the data of information on the vechicle cause i never got any book with my van.i do love my caravan and when i can afford another i'm getting me a brand new one one day.thanks for any help you can be debbie evans. *ak
02/09/199902/01/1991
 My car is older but it is garage kept and i mainly use is to drive the kids back and forth to school and after school. yesterday when one of my kids went to close the sliding rear door it fell off its track and i had to run out to hold the door so in wouldn't fall on the ground. now i have a friend that the same exact thing has happened to, i'm just wondering...if doors fall off in your hands isn't this a danger! if my kid was outside the car it might have fallen on her. have you heard of this? should the dealer be responsibile for this defect...or is it ware and tear after so many years...please help...has anyone gotten hurt by this.
 The rear door button is positioned next to the rear defroster button. several times at night the rear door button has been pressed rather than the defroster, opening the rear door while children in rear seats.
08/17/19981
 Passenger's side door fails to open after being closed. have taken to dealer & informed door was hit. took vehicle to body shop & was told was metal fatigue. *ak
12/30/1990
 Driver's door metal seams spread and damaged the right left fender by bending it when door closes; paint on roof has peeled.
1
 Design of door handle created a large gap when door was opened, trapping childs fingers, causing injury.
09/27/1997
 Sliding door dropped to pavement upon unlatching. no visible cause. consequence: possible injuries near or around vehicle. *ak
107/19/1996
 Back door cracked.
12/21/1996
 When consumer closed the sliding door it just fell off. door needs a new part. part was ordered. door was fixed temporarily. *ak
11/25/199607/01/1991
 Failure of the sliding door, consumer opened the sliding door and the door came of the track due to track railing being bent. *ak
 The sliding door fell off the track . please describe . *ak
03/18/1996
 Side sliding door fell off the rail while trying to open the door from the outside of the vehicle. *ak
12/01/1995
 Sliding side door came off while closing. tt
10/15/1995
 The sliding door fell off while parked. please describe. tt
03/04/19934
 Replaced sliding door pin switch/actuator.
08/31/1995
 Side sliding door came off the track and partially fell off the vehicle. tt
06/01/1995
 Sliding door fell off in the parking lot, in for repair weld broke. tt
 The two front outside door handles falling off . *ak
 The sliding door is hard to close when closing the light in the van will not go off. *ak
06/01/19951
 Side sliding door failure, difficulty closing the doors. tt
04/15/19951
 Driver's door drops down so far that it does not latch; outside/inside panel came apart at welding. tt
07/19/19911
 Door ajar, light stuckon; replaced switch. *ak
04/11/1995
 Sliding side door fell off track upon closing. please describe details. tt
01/07/1995
 Possibility of switch that controls sliding door will not deactivate. making it difficult to close. tt
04/05/1995
 Automatic door locks, light telling doors are open, door will automatically open while driving. tt
04/06/19951
 Passenger side door does not close completely due to warped door frame which did not seal to the body. *ak
11/15/1994
 Vehicles sliding door fell off while in regular use. tt
STRUCTURE - BODY - DOOR - HINGE AND ATTACHMENTS
306/10/2001
 While driving, ventilation system blows out cold air, and heat gets luke warm. heater core and thermostat have been replaced. *ak consumer states that the pins on the driver door hinges keep falling off. *jb
06/01/200111/01/1999
 The tensioner and pulley to the power steering failed and so we replaced it already but would like you to know for other consumers. we have a question regarding the paint job. we know it is not a safety issue but my friends who have older cars don't have their paint coming off on their roof or hood. we can see other minivans around town with the same model and blue color paint peeling off also. and we are the only cars which have this problem. please contact us regarding this problem. our door hinge is bad also but we think it has already been recalled.*ak
12/28/20001
 Side door and the hings separated from the vehicle's body. *ak
12/16/1998107/01/1994
 Passenger's side sliding door has completely fallen off the tracks,cause unknown. *ak
10/14/1998102/10/1992
 Sliding door on passenger's side came off and hanging off door anchor.dealer notifed and refused to repair unless cost goes to consumer. *ak
09/25/19951
 Weld on the upper hinge of the sliding door broke, causing door to open up.
 The spot welds on the driver side door are breaking causing the door not to be able to close. tt
STRUCTURE - BODY - HATCHBACK/LIFTGATE
12/15/2000
 Back liftgate door does not stay open unless putting something in the door to hold it open. *ak
10/04/1997104/01/1997
 Rear hatch fell down due to bolts breaking off. there was a recall on vehicles dated 7-91, however consumers vehicle is dated 6-91.
02/01/1993
 Rear defroster button is located next to rear hatch release. if hatch release is mistakedly released while vehicle is in gear or going down highway, the hatch will pop open. *ak
 In accident after rolling over 6 times the rear hatch opened and 2 children ejected 1 child was caught in door recieving serious injuries. tt
04/07/1995
 Rear door opened upon a rear collision. tt
 While driving, upon hitting bump, suddenly an alarm goes off indicating the rear liftgate has unlatched. tt
09/28/19911
 Vehicle was totaled, impact at 9:00 position, speed 15 mph, rear hatch liftgate came open causing death and injuries. tt
07/02/1993
 During passenger rear side impact, passenger was thrown from rear hatchback, she was not wearing a seatbelt. tt
11/03/19941
 Rear liftgate opened by itself while driving. tt
02/03/1995
 Van was in accident and rear door open. tt
02/03/1995
 Liftgate opened when making a left turn. tt
STRUCTURE - BODY - HATCHBACK/LIFTGATE - HINGE AND ATTACHMENTS
07/01/2002100000406/01/2002
 I own both a 1991 and a 1995 dodge caravan... the 1991 has numerous problems, including a back hatch that won't stay up because the area of the frame that the shock latches into is broken due to a stress crack.. this makes it really hard trying to get things in and out when you have a baby.. the driver seat also falls backwards and does not stay in place. the gauges do not work, with no known cause... both these vehicles are white in color and the paint is peeling in the same exact spots on both vans. it's across the hood and across the top. all i have to say is, because of these problems - i hate my vans and probably won't ever purchase another caravan. *jb
1
 Consumers never had any problems with the hatch until the vehicle was taken to dealer for recall repair 99v-213 of the rear lift gate, the mechanic stated that right rear lift gate support washers could not be replaced per recall due to a previous repair to the hatch, now the hatch cannot be opened without the right support falling out and it is almost impossible to close. nlm
12/20/19991
 Recall work completed however repair was not completed properly and the liftgate does not stay open properly. (99v-213) *mjs
STRUCTURE - BODY - HATCHBACK/LIFTGATE - SUPPORT DEVICE
 Recall 99v213000/ manufacturer's recall 730; struts which support the liftgate broke, allowing the liftgate to fall suddenly. consumer has contacted the dealer. please provide any further details. *ak
10/20/1999
 Had received recall notice #99v213000 2 weeks ago. this is the 2nd notice. had contacted dealer & then manufacturer was informed. notice sent 2years ago & it had expired. manufacturer refused to have work done on liftgate support bolt. the dealer would do repairs, but charge owner for it. *ak
07/02/19971
 Hatchback pistons failed prior to recall notice.
07/15/1996
 The rear door support struts are inoperative. they have bent and will not hold the door open. *ak
08/11/1996
 The bolt holding the lifgate shock support broke, rear lifgate support failure, pe96-035.
11/18/1995211/30/1991
 The rear hydraulic strut broke and the door came slamming down. tt the hydraulic part that holds the door up completely broke off. *yh
10/25/1995107/01/1991
 Liftgate collapsed because the hydraulic lifts failed. tt consumer states he was bending into rear of vehicle when the upper stud that holds the gas prop to vehicle body snapped causing the lift gate to slam down, he reported to the dealer and was advised not covered under warranty.*jb
09/26/1995
 Gas rod which support the lift gate, screw that holds inside of body cracked in half in for repair twice. tt
 While driving tailgate latch pops open intermittently, on one occasion allowing tools to spill out over road, dealer says no parts are available to fix. tt
12/30/19940
 Upper support bolt on liftgate support rod sheared off, causing liftgage to slam down. *skd
05/22/19951
 Bolts that hold up the liftgate snaped in half, resulting in weakness in hinges support bars. tt
 Hydraulic cylinder lift strut fails, won't stay up, will decend unexpectedly, without warning. tt
10/01/19941
 Upon closing rear liftgate, bolt severed disconnecting from hydraulic strut. tt
STRUCTURE - BODY - TAILGATE
05/06/2002
 While driving heard a noise. after parking vehicle they noticed that rear hatch door was detached from van by a inch or two. driver was unable to open door completely. consumer was afraid that door will fall off completely while driving.*ak
02/03/1995
 Van was in accident and rear door open. tt
 Having difficulty shutting rear hatch door. please describe details. tt
STRUCTURE - BODY - TAILGATE - HINGE AND ATTACHMENTS
 Bolt breaking on the tail-gate.
07/07/1996107/18/1991
 Bolt attaching shock/strut to van broke, causing liftgate door to fall down suddenly while attempting to close, causing injury. *aw
03/07/1996
 Support bar that hold the door up, bolt at the top of the bar broke. *ak
STRUCTURE - BODY - TRUNK LID
 There's a recall on mr. colby's vehicle. but he cannot get his vehicle fixed under the recall because the system is showing that recall has been performed, when the recall has not been taken care off. mr. colby is now waiting for chrysler to call him back. give more details. *ak
09/23/1996
 Consumer states that the sliding door just came off.*ak
STRUCTURE - FRAME AND MEMBERS
07/01/199507/14/1995
 Vehicle has a fron end/roof paint problem. *ak
 Somtimes at any speed when turning there is a noise . *ak
 In accident after rolling over 6 times the rear hatch opened and 2 children ejected 1 child was caught in door recieving serious injuries. tt