Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
SUSPENSION
08E033000FEDERAL-MOGUL CHASSIS PRODUCTS E (Equipment)690305/22/2008MFRFORD MOTOR COMPANY04/14/200804/17/2008
Defect SummaryFederal mogul is recalling 6,903 aftermarket ball joint assemblies shipped between november 9, 2007 and march 26, 2008, which may have been packaged with incorrect nuts. the part numbers packaged with incorrect nuts are: k7147, k7329, k8683, and 104353. these parts were made for use on the various vehicles listed above.
Consequence SummaryThe nuts included in the packaging for these ball joint assemblies are missing the intended prevailing torque (self-locking) feature. if the incorrect nut was to become loose, the joining members may loosen leading to a separation of the ball joint. this may result in loss of vehicle control, possibly resulting in a vehicle crash.
Corrective SummaryFederal mogul will notify owners and replace the parts free of charge. the recall began on may 22, 2008. owners can contact federal mogul at 877-489-6659.
NotesThis recall only pertains to aftermarket ball joint assemblies and has no relation to any original equipment installed on vehicles manufactured by the vehicle manufacturers.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
SUSPENSION
609173805/01/19996091738Some vehicles may exhibit a vibration at 60 - 70 mph (100 - 115 kph). *tt11/14/2000
734411/01/1999610781Some vehicles may exhibit a vibration at 60-70 mph. *tt05/15/2000
1336410/01/1999609651Customer may comment on vibration at 60 - 70 mph at cruise. *tt04/05/2000
1338710/01/1999609663Vehicles with rear disc brakes may exhibit a squeak in the rear suspension area. *tt04/05/2000
991278105/01/1999607100Experiencing vibration at 60 - 70 mph (110 - 12- kph). *tt09/13/1999
632006/01/1999606800Concerns with vibration at 60 - 70 mph. *tt09/02/1999
SUSPENSION - FRONT - WHEEL BEARING
1524101/01/2002630024Some vehicles may exhibit a noise that appears to come from the front wheel bearings. *tt04/11/2002
1524109/01/2001625783Some vehicles may exhibit a noise that appears to come from the front wheel bearings. *tt12/03/2001
SUSPENSION - REAR
974602/17/199751688Transaxle- cd4e- harsh shift and/or engagement- diagnostic trouble code (dtc) 628 or p0741- service tip. *jd06/27/1997
BC050196111111/11/199650767Squeaks from the rear suspension. *tw06/17/1997

Consumer Complaints


Fail datemilesoccurencesPurchase date
SUSPENSION
107/21/1999
 Problems with 1996 ford contour front brakes, transmission, fuse box, heater blower motor, electrical and steering and suspension. *mr for the second time, the vehicle had problems with the brakes making a loud rubbing sound, the stabilizer bar was replaced and needs to be replaced again. the transmission was leaking, water was inside of the headlight seals, which made the lights very dim, the selector mode switch on the heater motor blower did not work properly, which made the heat not work at a 100%. the upper ball joints, rack and pinion and wheel bearing were all defective. *jb *nm
10/15/20010
 Vehicle constantly vibrated, when coming to a stop it vibrated so hard as if it was going throw consumer out of the car. mechanic indicated this was the way vehicle was operating. *ak
05/26/2001
 Was driving 20mph when front end broke loose. struts had broken. vehcle hit ground, andthen was thrown across 2 lanes of traffic. it finally hit a parked vehicle. no injuries. *ak
 1. sterring is vibrating primarily when the a/c is on, 2.in hot weather, vehicle will stall while idling or at a stop.*ak
 While driving vehicle makes a whinning sound, and loses power. dealr has been contacted.*ak
 While driving extreme vibration occurred within the steering column. also, engine idled very fast, and the vehicle jerked., dealer stated that this was a normal condition. please give any further details. *ak
02/20/1996
 Consumer bought vehicle in september. she went outside that morning to start it up her vehicle and she noticed a knocking noise comming from underneath the hood. the dealer replaced starter and water pump but problem still exist.
07/15/1999
 The struts replaced due to noise & the rear bearing's were replaced due to failure. problem still exist.
04/02/1997
 When driving at any speed and stopping at a stop, their is alot of vibrating within the steering and the dashboard rattles. *ak
10/16/199810
 When turning could hear a bumping sound in steering. took vehicle to dealer. nothing was found. noise was louder. could not control vehicle during rain. the brakes failed to slow & stop vehicle. had cracked front end. the front suspension sway bar also broke. *ak
SUSPENSION - FRONT
08/13/2010
 I printed out all of the recalls on 1996, ford contour but when i went to the ford place they said the recalls are not on my particular car. so is that so? that cars are made in batches and only certain batches are recalled. i have a 1996 ford contour, 4 cylinder motor. that does have all of the problems on the recall list for my car.
10/09/1999207/21/1999
 Consumer has had numerous problems with the 1996 ford contour.*mr there has been so many recalls on consumer's vehicle that she wasn't aware of because the manufacturer never sent notices. since then consumer has been paying for entire full price and is asking for reimbursement. however, the biggest problem with the vehicle is the gas fumes which is leaking therefore leaving poisonous carbon monoxide fumes coming in through the heater vents. these harsh chemicals are damaging to the lungs, brain, respiratory system and its making consumer very tired among other symptoms. *tt
06/10/2002101/01/2098
 This car is a lemon - it is not safe. *ak
201/01/1999
 My 1996 contour has literally broken down. i have 99,000 miles and have completely replaced the transmission, the front suspension system, and the car still is not dependable, and the same problems re-occur. i hpay more in repairs than i do for my monthly payment.
06/21/2000109/01/1999
 The consumer hears a squeak in the left front wheel. *slc
11/20/2000106/01/1996
 Loud humming noise and vibration during right turn. taken to dealer and repaired at my cost prior to complete failure. *ak
 Consumer took this vehicle in to be repaired under the recall 99s14 for an ignition switch, the vehicle was repaired, but now theirs is a problem with front end vibrating very hard. the dealer has been contacted. *ak
11/01/1997
 Rubbing noise while driving--noise is louder when turning wheel to left when changing lanes and going around curves. *ak
10/28/1997
 When traveling at any speed the vehicle cuts off without prior warning, causing loss of all power. in addition, the steering wheel shakes when traveling over 60 mph, resulting in poor steering control. consumer has contacted the dealer, dealer unable to determine the cause. please provide any further details. *ak
SUSPENSION - FRONT - CONTROL ARM
06/01/19991
 Was traveling 60mph & driver lost control of vehicle. had swerved first left & went off road & then swerved to the right into 30ft ditch. vehicle towed to mechanic & was informed the left ball joint had broken which caused loss of vehicle control. the vehicle was totaled. driver/passengers suffered injuries. *ak
07/07/1999
 Idler arm and front control arm failed. *ak
SUSPENSION - FRONT - CONTROL ARM - LOWER BALL JOINT
06/01/19991
 Driving 60mph. heard popping noises. vehicle uncontrollable. went off road & down 30ft embankment & flipped over twice. mechanic checked & noticed left front lower ball joint had fallen out. this caused a loss of control. 4 people were injured & everyone was wearing seat belts. *ak
 Purchase car new was driving and lower ball joint came loose . tt
SUSPENSION - FRONT - MACPHERSON STRUT
04/01/20010
 Springs in front broke, and then vehicle started to veer left to right. also, struts were damaged. dealership was aware of it. *ak
05/01/2000201/01/2000
 Window stuck down, and struts needed.....4 years old???
SUSPENSION - FRONT - SHOCK ABSORBER
02/05/19980
 Consumer had taken vehicle to dealer for a regular oil change. but when he got home, he started smelling something like a burning oil. checked under vehicle where he saw the front shock asorber rusted for no reason because he left vehicle in on indoor garage. *ak
SUSPENSION - FRONT - SPRINGS - COIL SPRINGS
06/21/20037800005/01/1999
 The parking brake wouldn't release. we towed the car to midas. the inspection identified normal brake wear, but also serious front end deficiencies. the manager told us both front coil springs were broken and had been broken for some time, causing one strut to bend. he said had the second strut bent or broke, the car body would have dropped down onto the tires. he said the car was unsafe to drive. *nlm
01/01/200105/01/1999
 Springs are broken at the driver side and making clicking noise . mechanic ( midas shop) told me that this is a classic problem with this model of cars due to bad design for these cars to break very easy mostly on the left side.*ak
04/01/20010
 Springs in front broke, and then vehicle started to veer left to right. also, struts were damaged. dealership was aware of it. *ak
108/01/1999
 Vehicle has a crack in transmission housing.*ak consumer states while mechanic was performing routine maintenance he observed a crack in the bottome of the transmission housing, since no transmission work has ever been performed under consumer's ownership roughly since 41,000 miles in the mechanic's opinion that either the transmission housing was cracked when installed or another transmission was put in resulting in a cracked housing, he also observed what might be bad front coil springs, they are making a rubbing nosie on an uneven surface or in a sharp turn to the right,consumer has contacted manufacturer they have called her consumer back but they have turned the complaint into a feedback report consumer has also had rotors turned and serviced twice.*jb
SUSPENSION - FRONT - SPRINGS - TORSION BAR
05/02/19961
 Sway bar failure caused vehicle to make rattling noise while turning left. yh
SUSPENSION - FRONT - STABILIZER BAR
110/01/1998
 Consumer was informed by a mechanic that stabalizer bar was broken when she took vehicle into dealer to have have a realignment. this was a common problem with these vehicles. consumer was charged a total of $463.26 to have this defect repaired. *ak *jb
SUSPENSION - REAR - SHOCK ABSORBER
06/01/1997106/01/1997
 Rear passenger side struts have poped and cracked since new. nlm
SUSPENSION - REAR - SPRINGS
12/01/2004810000
 Broken rear coil springs. *ak
SUSPENSION - REAR - SPRINGS - COIL SPRINGS
07/15/200665000206/15/1999
 I was informed both rear springs had cracked and it was a potential saftey hazzard. tires plus said it is possiable for the spring ends to puncture the tires. *jb
10/24/200405/24/1997
 I heard a loud noise coming from the front of the car everytime i drove over any surface that was not flat. without taking the car apart a mechanic told me it was possibly the struts that needed to be replaced. it turns out that the right front coil spring was broken and i was told that ford would have to repair the problem and this was not normal. i took my car to the ford repair shop and they replaced both front coil springs for $632.00. i was later told that their was a program to replace defective coil springs for free but it ended months before my coil springs had broken
1
 Had received several recalls on vehicle springs, recall 01v230000, and heater blower sensor, recall 01i009000. took vehicle to dealership's mechanic several times to have repairs done, even left vehicle with mechanic. received call to pick up vehicle, and also informed none of the recalls were ever repaired. mechanic refused to complete the recall repairs. bramview ford; queen st; brampton ontario canada; 9054511041. *ak