Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - HOSES, LINES/PIPING, AND FITTINGS
96I002000FORD MOTOR COMPANYfrom 11/01/1991 to 12/01/1992I1760007/17/1996ODIFORD MOTOR COMPANY03/13/199603/27/1996
Defect Summary
Consequence Summary
Corrective SummaryDealers will inspect the rear brake lines, and if necessary, replace a section of the rear brake lines if it is leaking. also the rubber shield on the line will be inspected to verify that it is properly located and it will be secured with an additional worm-drive type clamp.
NotesSystem: brakes; hydraulic; lines; hose; non-metallic. vehicle description: non-abs equipped police vehicles. description of problem: this is not a safety recall in accordance with federal regulation 573. however, it is deemed a safety improvement campaign by the agency. the rear brake line can come into contact with a body weld flange at the lower dash panel during pursuit or slalom type police maneuvers.consequence of problem: this condition can wear a small hole in the brake linecausing gradual brake fluid leakage eventually resulting in the loss of therear service brakes.note: ford has decided to conduct a safety improvement service campaign toinspect the brake lines on these police vehicles. owners can contact fordat 1-800-392-3673.

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
SERVICE BRAKES, HYDRAULIC - ANTILOCK
985A603/18/1998601004Some vehicles may cycle when brakes are applied on rough roads or on an incline while making a sharp turn. *yc12/14/2000
9521210/01/199546478The use of petroleum-based grease as a lubricant in servicing disc brakes is no longer acceptable because it may be incompatible with the rubber material used in the disc brake system. if petroleum-based grease is used to lubricate any par04/25/1996
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DISC
985A1303/18/1998601012The use of petroleum-based grease as a lubricant in servicing disc brakes is no longer acceptable. *yc06/17/1998
956203/01/199539900Roughness concern during brake application. *tw11/01/1995
BC303295040104/01/19953012100Unknown11/01/1995
SERVICE BRAKES, HYDRAULIC - SWITCHES - BRAKE LIGHT
0217609/02/200210008580Lamp-brake-invadvertent disabling of brake shift interlock. *mj08/05/2004

Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
SERVICE BRAKES, HYDRAULIC
PE94073FORD MOTOR COMPANY10/04/199412/28/1994BRAKE LINE PUNCTURES
 There is no summary currently available

Consumer Complaints


Fail datemilesoccurencesPurchase date
SERVICE BRAKES, AIR - ANTILOCK
08/26/1991
 Anti-lock brake warning light comes on intermittently. abs defective.
SERVICE BRAKES, AIR - DISC - CHAMBER
106/13/1991
 The solenoid value block failed, causing complete loss of abs brake system.
SERVICE BRAKES, AIR - SLACK ADJUSTERS
07/12/1994111/12/1992
 Rear & front rotors and actuators replaced due to failure. *yc
SERVICE BRAKES, HYDRAULIC
07/16/200733000305/01/2007
 Tl*the contact owns a 1992 ford crown victoria. when the contact places her vehicle in drive and depresses the accelerator pedal, the vehicle suddenly accelerates to 40 mph and the engine rpms increase. she must apply the brakes with both feet in order for the vehicle to come to a complete stop. afterwards, she smells the scent of burning plastic. the mechanic stated that the failure could be caused by the brake pressure switch. he informed the contact that brake fluid may be flowing to the switch and causing the heat to activate. this causes the vehicle to accelerate and could result in a fire. the contact also stated that he loses brake power occasionally, even though brake fluid is present. he also noticed smoke coming from the rear of the vehicle, which is causing the transmission to fail. the powertrain was unknown. the current and failure mileages were 33,000.
SERVICE BRAKES, HYDRAULIC - ANTILOCK
07/07/200110
 This car had continued brake defects from 03/29/01 (our first fire) until the last fire. we spent nearly $4,000 on brakes, each time being told the problem was fixed. finally, after the last fire in fremont, ny, 3 days after the last repair bill of nearly $800 for brakes, the company found a statement from ford saying this particular make could have a bad booster (from the factory), which would not slow the car properly after 60 mph and cause excessive wear and brake failure. we were the first people to drive this car over 60 mph; the two former owners were family members who did good to drive it 50 mph. the dealer used the following to fix the car: www.fordtechservice.dealer connection.com/tpscontent/usen14/tn1902.htm. he told my husband ford often doesn't issue recalls until someone has trouble with a part. ford knew this existed; it is dated 08/09/1992. we feel ford should be made to answer why they did not issue a recall that caused not one, but two fires; the last one on record with fremont, ny police and fire trucks, who responded, and which could have been a lot worse., not to mention refund some of our money. if a recall had been issued, the problem would have been solved. no one else should have to spend $4,000 on brakes in 50,000 miles, and have them catch on fire three days after a very expensive repair job. all other major car makers issue recalls before owners have problems, if they know it. why doesn't ford? why don't you make them do that?*ak
09/01/2000
 Antilock brakess activated on their own, this happened twice, vehicle pulls bad during this time. happens for about 5 to 10 minutes then release, no mechanical correction been done to correct this problem.
111/01/1999
 When making a hard left turn abs system would lock up. had to take foot off brakes in order for abs system to be released.*ak
02/01/19971
 Intermittent brake problems; brakes lock up, resulting in extended stopping distance. had rotors turned, rotors/pads replaced, abs light stayed on, and at 45-60 mph vehicle vibrated. *ak
01/01/2000
 Engine--noise--when parked--no one in car--i was told it was the anti lock braking system that was recharging--doesn't sound right to me===2 remote on driver door for trunk does not work when engine is off--doesn't sound right to me. *ak
06/01/1995
 Clearcoat of paint coming off in blocks/strips,fly onto windshield while driving, paint rusting. brake pedal doesn't return up, pops up when turning & rough on rough rd.,wear out quickly. elec. dr. locks don't work. driver elec. seat wont go back,engine:spark knock,car pulls left, engine check light goes on,solenoid replaced 3x,fuse blows for interior lts cluster,difficulty removing key from igniition,seat track covers off, climate control inoperable preceeded by initial hot air from a/c, steering wheel vibrates,hood latch difficult to close. *ak
1
 Anti lock brakes continually experience problems, self activating while driving.
11/15/19933
 Poor abs brake performance, excessive wear on the front brakes has been experienced. the rotors, and pads have been replaced 3x. the calipers twice. *ak
08/14/19914
 Antilock brakes lock up intermittently. *dsh
03/25/1996
 Ea94-043, active, brakes completely lock up, also experienced complete failure, in for repair 8 times *ak
02/01/1996
 Abs, brake failure, when applied pedal goes to the floor and have complete loss *ak
01/04/1995
 Failure on the abs brakes anti lock brake. tt
09/20/1995
 Abs, brake disc rotors and pads on rear. tt
04/23/1993
 The brakes failed. loss complete power of the brakes and the pedal got very hard and there was a burning smell. please describe. tt
06/13/1995
 Brake problems abs . please describe. tt
01/03/1995
 Abs anti-lock will not release they dragging which could heat. tt
 Entire abs brakes has failed including sensors. tt
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS
10/01/20000
 Consumer smells burning brakes on freeway occasionally. seems like car slows down when consumer is pushing on gas. consumer hears a clicking noise coming from engine compartment area.*ak
03/01/1992
 Mechnics and brake specialists unable to find problem. the problem feels like the car is holding back at 55mph and up(like the emergency brake is on). also it was shuddering at over 55mph. *ak
03/02/19962
 Brakes failed. *sd
03/17/19937
 Brakes locked up, causing loss of control. *sd
02/20/19950
 Brakes locked up. *skd
07/15/19955
 Brakes locked up, also abs light comes on.
06/01/19921
 Brake system failure twice. *aw
310/19/1995
 Brakes need to be changed every 25,000 miles. tt brakes have also experienced pulsation. *slc
 When trying to release brakes they won't release. tt
06/15/19951
 Brakes malfunctioned; had to pump brakes hard. tt
03/22/19952
 Brakes pulsate. *skd
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DISC
02/01/19971
 Intermittent brake problems; brakes lock up, resulting in extended stopping distance. had rotors turned, rotors/pads replaced, abs light stayed on, and at 45-60 mph vehicle vibrated. *ak
301/01/1992
 Oil pan became porous. defective oil pan (original equipment). *ak
12/10/19961
 The front disc brakes made a cutting sound & did not work like they should. took to dealer & had to replace master cylinder pistons& calipers due to pistons wearing out within a week. the rotors/pads & shoes were also worn out. *ak
02/14/19944
 Front brakes failed.
03/05/1996
 The car has disc brakes. when driving brakes were applied and the car did not stop. please describe. *ak
08/02/19942
 Uneven wear of brake pad, scoring rotor. *tw
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DISC - CALIPER
11/15/19933
 Poor abs brake performance, excessive wear on the front brakes has been experienced. the rotors, and pads have been replaced 3x. the calipers twice. *ak
09/16/1992
 Pressure difference between the inside and outside calipers, leaves on pad on the disc. *ak
06/14/19944
 Replaced front brake calipers.
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DISC - PADS
08/05/1991310/09/1991
 Front/rear brake pads/rotors replaced due to vehicle shuddering when slowing down. *dh
11/15/19933
 Poor abs brake performance, excessive wear on the front brakes has been experienced. the rotors, and pads have been replaced 3x. the calipers twice. *ak
06/14/19944
 Replaced noisy front brake pads.
09/20/1995
 Abs, brake disc rotors and pads on rear. tt
07/28/19948
 Brakes pulsating when applied.
 The brakes are failing as stated in the aaa magazine. tt
 Brake pad wear prematurely. tt
11/30/19941
 Right front brake outer pad had improper wear. tt
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DISC - ROTOR
06/06/1993308/01/1992
 Air conditioning only works if it's not too hot. brake rotors keep going out and need to be worked. seat tracks can come loose any time. replaced tracks once,worked on twice ,going out again.this has been on-going since purchas of car in aug of 1992. dealer no longer in business. one in ventura is barber ford on main street. *ak
07/12/1994111/12/1992
 Rear & front rotors and actuators replaced due to failure. *yc
1
 Rotors warp continually. mjs
08/13/19982
 Vehicle is beginning to vibrate and has a squealing noise in the rotors. *ak
11/04/19963
 Brake rotors worn /vibrate.
08/05/1991310/09/1991
 Front/rear brake pads/rotors replaced due to vehicle shuddering when slowing down. *dh
3
 At 47,000 miles the rotors were replaced for the third time . please describe . *ak
11/15/19933
 Poor abs brake performance, excessive wear on the front brakes has been experienced. the rotors, and pads have been replaced 3x. the calipers twice. *ak
07/12/19942
 Replaced front/rear rotors.
02/14/19954
 Power brake rotors/pads failed.
05/21/19931
 Brake rotors warped, causing pulsation. *sd
04/16/19936
 Brake rotors replaced 4 times. *sd
06/14/19944
 Replaced front brake rotors.
05/17/19957
 Warped front brake rotors, causing vehicle to vibrate when brakes are applied. *ak
09/20/1995
 Abs, brake disc rotors and pads on rear. tt
 Abs brakes when applied brakes will grab due to possible rotors warping. please describe details. tt
04/06/19936
 Brakes replaced due to cracked rotors. *aw
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DRUM - SHOES/LININGS
10/17/1995
 Brake lining puncture, loss of brake fluid while driving, causing a loss of brakes, ea94-043 active. tt
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - HOSES, LINES/PIPING, AND FITTINGS
04/24/1999
 Applying brakes while pulling into a driveway, pedal went right to the floor, and vehicle did not stop right away. this happened because brake line rubbed up against the firewall, which made a hole in the line, causing brake fluid to leak out.brake line was replaced by owner. the incident was reported to ford. please provide any further information. *ak
01/20/1999
 The rear brake lines rusted through, causing a brake fluid leakage and the vehicle would not stop unless pressing the brake pedal hard. there was an improvement campaign for police package vehicles for rear brake lines. please provide further information. *ak
02/23/19981
 The design of the vehicle has the two brake lines in a position that made them rub against each other until one developed a hole, causing brake fluid to leak.
 Rear brake lines are leaking.there was a recall for this problem, but owners vin was not included in recall. *ak
12/28/19941
 Brake line punctured. (first vehicle on 601618)
04/05/1996
 Brake fluid leaks from reservoir continuously even after replacing master cylinder. brake line is severed when brakes are applied. please describe details.*ak
11/10/1995107/01/1992
 The way the brake line is routed it rubs against the fire wall and it causes the brakes to fail. tt rear brake line is covered with 4 inch rubber hose and held on plastic cable ties where the undercarriage and firewall meet, the line rubbed and wore through the rubber hose and made a pin hole in the brake line, losing all brake fluid in the master cylinder. *slc
03/21/19951
 Defective clip holding brake fluid, caused hole in metal line/loss of brake fluid.
02/22/19952
 Brake line ruptured, causing loss of pedal pressure/control. *skd
 Brake line punctured. please describe details. tt
03/10/1995
 Brake line punctures, loss of braking ability. tt
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - MASTER CYLINDER
12/10/19961
 The front disc brakes made a cutting sound & did not work like they should. took to dealer & had to replace master cylinder pistons& calipers due to pistons wearing out within a week. the rotors/pads & shoes were also worn out. *ak
02/14/19944
 Master cylinder leak.
SERVICE BRAKES, HYDRAULIC - PEDALS AND LINKAGES
02/13/19953
 Stiff brake pedal. *aw
SERVICE BRAKES, HYDRAULIC - POWER ASSIST - VACUUM
 When applying the brakes the pedal would not retract fully. dealer would not replace the booster. *ak
106/13/1991
 The abs brake system failed due to brake booster assembly failure.
10/01/1995109/01/1995
 Brake booster replaced.
07/14/19934
 Brake boosters replaced 4times. *sd
07/15/19955
 Brake power booster failed.
04/01/19951
 While driving low to high speeds, making an attempt to speed up brakes abruptly locked up, dealer replaced booster. tt
10/24/19941
 Brake power booster defect, causes vehicle to surge when braking and premature wear/damage to rotors. *skd
SERVICE BRAKES, HYDRAULIC - SWITCHES - BRAKE WARNING
05/31/1995
 Brake light came on while driving; remained on; caused no braking problem. tt