Ford Cvpi 2004

Model Cvpi made in 2004 by Ford got 32 consumer complains there are 6 investigations as well as 2 recalls. Consumer complaints with reference, among others things, to electrical system, engine and engine cooling and exterior lighting. The car had one investigation (wheels). There were some recalls concerningelectrical system, wheels.

Model 2004

Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
ELECTRICAL SYSTEM - WIRING - INTERIOR/UNDER DASH
05V206000FORD MOTOR COMPANYfrom 03/26/2002 to 12/24/2004V (Vehicle)13280006/03/2005MFRFORD MOTOR COMPANY05/09/200505/09/2005
Defect SummaryOn certain police interceptors (cvpi) and commercial heavy duty (taxi) vehicles, at extremely high operating temperatures, the sound insulating panel, located under the vehicle positioned between the exhaust system and the underbody, could sag and possibly contact the surface of the catalytic converter.
Consequence SummaryIf this occurs, the insulator might experience charring of the outer layer, burning odor, or smoke which may ultimately result in a fire.
Corrective SummaryDealers will remove the existing dash insulator and install a revised design insulator pad free of charge. the recall began on june 3, 2005. owners may contact ford at 1-800-392-3673.
NotesFord recall no. 05s032. customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
WHEELS
07V079000FORD MOTOR COMPANY V (Vehicle)10966403/15/2007ODIFORD MOTOR COMPANY03/06/200703/06/2007
Defect SummaryOn certain police vehicles equipped with steel wheels, some of the wheels may develop cracks in the rim near the weld line that connects the rim to the disk.
Consequence SummaryThe cracks can ultimately result in rapid air loss from the tire and could affect vehicle control, increasing the risk of a crash.
Corrective SummaryDealers will inspect and replace the four road wheels and spare wheel based on the wheel part number. the recall began on march 15, 2007. owners should contact ford at 1-800-343-5338.
NotesFord recall no. 07s48. customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
WHEELS
RQ04007FORD MOTOR COMPANY08/02/200412/20/2004FRACTURE OF THE STEEL WHEEL RIM
 During a september 23, 2004 meeting and in subsequent discussions in november, ford advised the office of defects investigation (odi) of their plans to introduce an improved steel wheel for manufacturing and service component use on the subject vehicles, indicating this would occur in december 2004.the new wheel design incorporates an additional manufacturing process (shot peening) which lowers tensile stress in the surface layer of the rim material adjacent to the circumferential weld. theoretically this should improve rim durability by reducing fatigue crack initiation sites.indications from ford
EA04034FORD MOTOR COMPANY12/21/200403/08/2007FRACTURE OF THE STEEL WHEEL RIM07V079000
 Fracture (cracking) of the subject vehicle (sv) wheel, which was previously investigated under preliminary evaluation pe03-009 (safety recall 03v-279), occurs in the model year (my) 2003 to 2005 police interceptor vehicles only; civilian specification and other my vehicles are unaffected by this condition.for the affected subject wheels, a fatigue crack occurs in the heat affected zone of the rim material adjacent to the circumferential weld that attaches the rim to the outboard wheel disc.the crack initiates under the outboard tire bead near the heel (where air leakage cannot be assured) and subsequently grows circumferentially through cyclic bending as the wheels rolls.although the vast majority of rim cracks either presented no symptoms or were detected safely via recurring slow air leakage, odi identified 6 incidents where rapid air leakage leading to a full or partial deflation of the tire was alleged.for these wheels, evidence indicated that multiple cracks had formed in different areas of the rim and subsequently grown together.two of the incidents resulted in a crash, one during a high speed pursuit.although the minority of cases, ford
WHEELS - CAP/COVER/HUB
RQ04007FORD MOTOR COMPANY08/02/200412/20/2004FRACTURE OF THE STEEL WHEEL RIM
 During a september 23, 2004 meeting and in subsequent discussions in november, ford advised the office of defects investigation (odi) of their plans to introduce an improved steel wheel for manufacturing and service component use on the subject vehicles, indicating this would occur in december 2004.the new wheel design incorporates an additional manufacturing process (shot peening) which lowers tensile stress in the surface layer of the rim material adjacent to the circumferential weld. theoretically this should improve rim durability by reducing fatigue crack initiation sites.indications from ford
WHEELS - CENTER SECTION
RQ04007FORD MOTOR COMPANY08/02/200412/20/2004FRACTURE OF THE STEEL WHEEL RIM
 During a september 23, 2004 meeting and in subsequent discussions in november, ford advised the office of defects investigation (odi) of their plans to introduce an improved steel wheel for manufacturing and service component use on the subject vehicles, indicating this would occur in december 2004.the new wheel design incorporates an additional manufacturing process (shot peening) which lowers tensile stress in the surface layer of the rim material adjacent to the circumferential weld. theoretically this should improve rim durability by reducing fatigue crack initiation sites.indications from ford
WHEELS - RIM
RQ04007FORD MOTOR COMPANY08/02/200412/20/2004FRACTURE OF THE STEEL WHEEL RIM
 During a september 23, 2004 meeting and in subsequent discussions in november, ford advised the office of defects investigation (odi) of their plans to introduce an improved steel wheel for manufacturing and service component use on the subject vehicles, indicating this would occur in december 2004.the new wheel design incorporates an additional manufacturing process (shot peening) which lowers tensile stress in the surface layer of the rim material adjacent to the circumferential weld. theoretically this should improve rim durability by reducing fatigue crack initiation sites.indications from ford
EA04034FORD MOTOR COMPANY12/21/200403/08/2007FRACTURE OF THE STEEL WHEEL RIM07V079000
 Fracture (cracking) of the subject vehicle (sv) wheel, which was previously investigated under preliminary evaluation pe03-009 (safety recall 03v-279), occurs in the model year (my) 2003 to 2005 police interceptor vehicles only; civilian specification and other my vehicles are unaffected by this condition.for the affected subject wheels, a fatigue crack occurs in the heat affected zone of the rim material adjacent to the circumferential weld that attaches the rim to the outboard wheel disc.the crack initiates under the outboard tire bead near the heel (where air leakage cannot be assured) and subsequently grows circumferentially through cyclic bending as the wheels rolls.although the vast majority of rim cracks either presented no symptoms or were detected safely via recurring slow air leakage, odi identified 6 incidents where rapid air leakage leading to a full or partial deflation of the tire was alleged.for these wheels, evidence indicated that multiple cracks had formed in different areas of the rim and subsequently grown together.two of the incidents resulted in a crash, one during a high speed pursuit.although the minority of cases, ford

Consumer Complaints


Fail datemilesoccurencesPurchase date
ELECTRICAL SYSTEM
08/15/2010113000
 The headlamps on this vehicle shut off after lights have been turned on for about 25 seconds and will not come back on, occasionally they will stay on and then will shut off while driving. i've had this problem looked at by several shops and have been told that the lcm module is faulty and that it needs to be replaced. this part is very expensive, and the fact that ford does not want to address this shows their lack of concern for public safety. this issue is a major safety issue and i can't believe that ford does not take responsibility for this problem as it appears to be widespread.
03/03/2010133000
 The headlights turn off when in use, intermittently. this happens even though the headlight switch is on. this is very dangerous. this problem developed at about 106,000 miles. it was temporarily corrected by having the relays in the ford lcm (lightng control module) replaced with a new headlight relay, nec part number nec eq1-11111s.
01/23/20101200001
 I own a 2004 ford crown victoria. it has the well known lighting control module failure. the headlights go off for no reason while driving down the road. ford needs to be held accountable and replace these modules under a recall. this can cause an accident. but of course, just like ford doesn't think there is a problem with their gas tank design (exploding crown vics), they probably will not fix the headlight issue either. *tr
04/23/2009919251
 Purchased 2004 cvpi directly from local police department. took car out that night, approximately 5 minutes into the drive, the headlights go out. all other lights remain on including all interior and exterior lights excluding headlamps. i manually turned the lights off then on and this did not solve the problem. it was still light enough i was able to return home, and upon using my turning signal, the headlights came back on unexplainable. all indicators lead to the lighting control module that is causing the defect. conditions are too hazardous with this defect and creates a high public safety with the potential for fatalities. *tr
12/01/2008108000108/01/2008
 Tl*the contact owns a 2004 ford crown victoria police interceptor. the contact stated that the headlights in the vehicle have been working intermittently. the headlights turn off while driving at any speed and may illuminate either 15 minutes or days later. sometimes, when the light switch is activated a few times, the headlights will illuminate. through numerous research, the contact found investigations, but no recalls. he took the vehicle to the dealer and they replaced the multi-function switch, the directional signals, and the bright lights on the detangables, but nothing has permanently repaired the issue. the failure mileage was 108,000 and current mileage was 116,000. updated 8/3/09 *cn updated 08/05/09.*jb
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM - EMISSION CONTROL - CATALYTIC CONVERTOR
05/01/200614000308/01/2004
 Catalytic converter fire(s) three occurred on this 2004 ford crown victoria the first one occurred sept. 3,2005 and the 2nd fire occurred on april 24,2006, and the 3rd fire on may 1,2006. park avenue ford in tenafly nj is the dealership that supposedly replaced the catalytic converter after the first fire. car was brought back to them after each of the 3 fires. the floor pan became so hot that the floor mats and seat bottoms and floor insulation ignited and started burning. the dealership never even replaced the scorched floor insulation . now the wires for all the electrical equipment such as headlights, roof mounted flashing lots, in car computer and siren is completely melted to the floor. photographs taken by police and given to government insurance manager for this city's police force. officers had to jump out of burning car each time the catalytic converter would glow cherry red and start floor mats/insulation charring and burning. when car was at the dealership secured after the 2nd fire, the lights and siren started on their own prompting the police in tenafly nj to respond and no one was able to shut them off by the normal switches. fuses had to be yanked and battery cable taken off. *jb
EXTERIOR LIGHTING
08/15/2010113000
 The headlamps on this vehicle shut off after lights have been turned on for about 25 seconds and will not come back on, occasionally they will stay on and then will shut off while driving. i've had this problem looked at by several shops and have been told that the lcm module is faulty and that it needs to be replaced. this part is very expensive, and the fact that ford does not want to address this shows their lack of concern for public safety. this issue is a major safety issue and i can't believe that ford does not take responsibility for this problem as it appears to be widespread.
01/23/20101200001
 I own a 2004 ford crown victoria. it has the well known lighting control module failure. the headlights go off for no reason while driving down the road. ford needs to be held accountable and replace these modules under a recall. this can cause an accident. but of course, just like ford doesn't think there is a problem with their gas tank design (exploding crown vics), they probably will not fix the headlight issue either. *tr
12/01/2008108000108/01/2008
 Tl*the contact owns a 2004 ford crown victoria police interceptor. the contact stated that the headlights in the vehicle have been working intermittently. the headlights turn off while driving at any speed and may illuminate either 15 minutes or days later. sometimes, when the light switch is activated a few times, the headlights will illuminate. through numerous research, the contact found investigations, but no recalls. he took the vehicle to the dealer and they replaced the multi-function switch, the directional signals, and the bright lights on the detangables, but nothing has permanently repaired the issue. the failure mileage was 108,000 and current mileage was 116,000. updated 8/3/09 *cn updated 08/05/09.*jb
FUEL SYSTEM, GASOLINE - DELIVERY - FUEL PUMP
06/01/2005651942009/16/2003
 Ford crown victoria police interceptors stalling and lacking power. vehicles become stuck in traffic or failure during criminal pursuit. fuel pumps are being replaced across the country for plugged fuel pump pickup sock/filter. i have been informed by dealer that this is going on all over the country, we have been dealing with it for about 9 months with 10 out of 66 vehicles so far. lowest mileage was 27k and this was the highest. *jb
POWER TRAIN - AUTOMATIC TRANSMISSION
01/01/1901309882
 2004 crown victoria transmission slips. *ts the dealer replaced the reverse clutch. the second time the transmission failed, it would not shift into overdrive. *jb
STEERING
07/28/2007101000306/01/2007
 Tl*the contact owns a 2004 ford crown victoria. the mechanic at the service station informed the contact of safety recall number 07s48 regarding his wheels. the dealer stated that the vehicle was no longer used for police pursuits, therefore, the recall did not apply to his vehicle. he also stated that the steering column shakes intermittently. the current mileage was 102,000 and failure mileage was 101,000. updated 01-11-08. *kb the consumer stated air leaked from the tires. updated 12/12/07.
WHEELS
05/01/2009685001
 Lingering problem with 2004 ford crown victoria police interceptor wheels with suspected cracks. meets all symptomology. ford refuses to address the problem. *tr
03/27/200967000
 Tl*the contact owns a 2004 ford cvpi. the contact stated that the wheels cracked in the rim near the weld line, which connects the rim to the disk. he had to place air in his tires weekly because the failure caused the tires to deflate. the manufacturer stated that they would not honor the recall because the vehicle was no longer registered to the police department. nhtsa campaign id number 07v079000 (wheels) and ford recall number 07s48 were referenced. the failure mileage was 67,000.
11/12/20070
 Tl*the contact owns a 2004 ford cvpi. the contact received a recall notice in november of 2007 for nhtsa campaign id number 07v079000 (wheels). the contact called the dealer to schedule a repair appointment and was informed that the recall applied only to active police vehicles. there had been no failure to date. the purchase date and dealer information were unavailable. the current mileage was 57,000.
07/28/2007101000306/01/2007
 Tl*the contact owns a 2004 ford crown victoria. the mechanic at the service station informed the contact of safety recall number 07s48 regarding his wheels. the dealer stated that the vehicle was no longer used for police pursuits, therefore, the recall did not apply to his vehicle. he also stated that the steering column shakes intermittently. the current mileage was 102,000 and failure mileage was 101,000. updated 01-11-08. *kb the consumer stated air leaked from the tires. updated 12/12/07.
01/25/200679832108/26/2004
 The car was found in the lot with a flat rt fr tire. upon inspection, the wheel was found to be cracked. crack extended along weld and then deviated off the weld into the area normaly covered by the tire's bead. aa wheel stamping. *nm
10/17/200563796112/11/2003
 Slow air loss noticed on left front wheel. upon inspection the wheel was cracked. cf wheel stamping.*ak
WHEELS - RIM
03/16/200989000
 Tl*the contact owns a 2004 ford cvpi. the contact received a recall notice, which stated that the rims needed to be replaced on his vehicle. he took the vehicle to the dealer and they stated that they would not replace the rims since the recall only pertained to police vehicles. the contact wanted to know the difference between him owning the vehicle and the police department. the vin and nhtsa campaign id number were unknown. the failure mileage was 89,000.
08/11/200640755105/05/2004
 Police officer on a traffic stop. left rear tire suddenly went flat while stopped. flat tire changed by local service station roadside assistance. wheel/tire taken to public works garage for repair. examination of wheel/tire by mechanic finds a crack in steel wheel. further examination of wheel with tire removed reveals crack is 17 long and approximately 1/8 wide along weld area. cracked wheel is still in the possession of the vernon hills public works department. *nm
06/01/2005511531
 Rt frt wheel loses air while parked. the wheel was checked and found to be cracked. wheel replaced.

Car dealers selling


StateCityZipNamePhone
NJTENAFLY07670PARK AVENUE FORD2015688522
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WISCHOFIELD54476CHEYKA MOTORS716-359-3325