Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
ELECTRICAL SYSTEM - WIRING
05V270000FORD MOTOR COMPANYfrom 03/31/2004 to 05/19/2004V (Vehicle)18010407/22/2005ODIFORD MOTOR COMPANY06/10/200506/10/2005
Defect SummaryCertain pickup trucks, sport utility vehicles and vans equipped with 6.0l diesel engines may experience stalling without warning while driving and may or may not restart.
Consequence SummaryShould the engine stall, a vehicle crash could occur.
Corrective SummaryDealers will upgrade the fuel injection control module (ficm) wire harness or replaced, and/or have a new injection control pressure (icp)) sensor connector installed free of charge. the recall began on july 22, 2005. owners may contact ford at 1-800-392-3673.
NotesFord recall no. 05s34.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
ELECTRICAL SYSTEM
0611101/01/2006100201366.0l - mil on with dtc p2138, p2139, p2140. *tt07/26/2006
1908210019810Lack of power or mil on - turbocharger sticking - revised diagnostics. *tt04/28/2006
058206/07/200510017921Daytime running lights inoperative and a/c not cooling. *tt12/07/2005
1811508/01/200410013246Various driveability concerns such as hard start, no start, hesitation, runs rough, erratic shifts, and the malfunction indicator lamp on with a variety of diagnostic trouble codes. wiring harness chafing. *tt04/13/2005
1810108/01/200410013243Insufficient charging system output for modified vehicle use. *tt04/13/2005
0419401/01/20060631010010715Water-in-fuel (wif) lamp. *tt12/07/2004
ELECTRICAL SYSTEM - ALTERNATOR/GENERATOR/REGULATOR
811/04/200510018765Ford-installed alternators. thomas built buses. *tt01/13/2006
ELECTRICAL SYSTEM - BATTERY
1901901/01/200610019079Low battery voltage - 6.0l diesel with single alternator. *tt02/10/2006

Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
ELECTRICAL SYSTEM - WIRING - INTERIOR/UNDER DASH
PE09055FORD MOTOR COMPANY12/07/200904/21/2010HVAC Switch Failures
 Odi has received 1 complaint and reports from 4 transportation fleets alleging 182 switch failures.each fleet operates mini buses built on a ford e350 or e450 cutaway chassis.the oem hvac blower switches have melted, smoked, burned or experienced open flame and become inoperable on vehicles in each fleet.some drivers have reported a burning smell or smoke coming from the dash.one fleet reported a vehicle fire.no injuries were sustained.however, the bus was carrying special needs children when the driver noticed smoke coming from the dash.the driver was able to evacuate the children prior to the vehicle becoming engulfed in flames.this pe has been upgraded to an engineering analysis (ea) to determine if the blower motor switch failures create a situation where a vehicle fire is possible and presents a safety risk to the driver and other passengers.

Consumer Complaints


Fail datemilesoccurencesPurchase date
ELECTRICAL SYSTEM
06/10/20061
 2005 ford cutaway e450. insurance company sent correspondence on behalf of consumer related to a fire and total loss of vehicle *tgw the consumer stated the running lights and the cargo lights were coming on and going off for no reason. he stated at times, there was an odor coming from the vehicle. the day of the fire, the consumer had driven the vehicle for approximately two hours and had been sitting for approximately two hours when the horn started blowing. the consumer then realized the vehicle was on fire. according to the investigation report, the fire originated in the dash area of the passenger compartment. it was also the opinion of the fire investigator, that electrically generated heat from a malfunction could not be ruled out. *jb
ELECTRICAL SYSTEM - ALTERNATOR/GENERATOR/REGULATOR
02/16/2008750111
 Fire ignited at engine compartment wiring harness to alternator resulting in replacement of alternator, alternator wiring harness, right glow plug wiring harness, engine compartment wiring harness and fire damaged hoses and belts. *tr
ELECTRICAL SYSTEM - BATTERY
01/09/20061997603/06/2005
 I bought a new 2005 winnebago motor home on a ford e-series chassis and the battery goes totally dead after sitting for two or three weeks. the dealer and ford tells me this is normal, yet i have had 5 other motor homes on ford chassis and left them out all winter and the batteries were still charged in the spring. this problem still exists and no where in the ford literature or winnebago literature does it mention this. a motorhome is not a vehicle that you drive every day and this could end up leaving you stranded in the mountains. this has happened numerous times. *nm
ELECTRICAL SYSTEM - WIRING - FRONT UNDERHOOD
02/16/2008750111
 Fire ignited at engine compartment wiring harness to alternator resulting in replacement of alternator, alternator wiring harness, right glow plug wiring harness, engine compartment wiring harness and fire damaged hoses and belts. *tr