Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
ELECTRICAL SYSTEM - WIRING
04V444000FORD MOTOR COMPANYfrom 04/23/2002 to 11/19/2003V (Vehicle)21484910/15/2004MFRFORD MOTOR COMPANY09/13/200409/15/2004
Defect SummaryOn certain vans, a diode in the anti-lock braking system (abs) module may experience an electrical short.
Consequence SummaryThe electrical short may cause an abs malfunction that would illuminate the abs warning light, or the module may overheat resulting in a burning odor, smoke, and/or fire. this condition may occur while the vehicle is being driven or unattended.
Corrective SummaryDealers will install a new fuse in the abs circuit and install a heat shield over the abs module. the recall began on october 15, 2004. owners should contact ford at 1-800-392-3673. also ford is extending the limited warranty (for a one time replacement) of the abs module for a total of 10 years or 150,000 miles from the warranty start date, whichever occurs first. if your vehicle has already accumulated more than 150,000 miles, this coverage will last until september 30, 2005.
NotesFord recall no. 04s22/customer satisfaction program 04n03.customers can also contact the national highway traffic safety administration

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
ELECTRICAL SYSTEM
03230602/07/2005052810012941Diagnostic trouble code b1876, b1880, b1915 and/or b1920 in the ecs module - vehicles equipped with aftermarket high current devices. *tt04/04/2005

Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
ELECTRICAL SYSTEM - WIRING - INTERIOR/UNDER DASH
PE09055FORD MOTOR COMPANY12/07/200904/21/2010HVAC Switch Failures
 Odi has received 1 complaint and reports from 4 transportation fleets alleging 182 switch failures.each fleet operates mini buses built on a ford e350 or e450 cutaway chassis.the oem hvac blower switches have melted, smoked, burned or experienced open flame and become inoperable on vehicles in each fleet.some drivers have reported a burning smell or smoke coming from the dash.one fleet reported a vehicle fire.no injuries were sustained.however, the bus was carrying special needs children when the driver noticed smoke coming from the dash.the driver was able to evacuate the children prior to the vehicle becoming engulfed in flames.this pe has been upgraded to an engineering analysis (ea) to determine if the blower motor switch failures create a situation where a vehicle fire is possible and presents a safety risk to the driver and other passengers.

Consumer Complaints


Fail datemilesoccurencesPurchase date
ELECTRICAL SYSTEM
09/28/2011
 2003 ford cutaway van while driving vehicle driver noticed smelled a burning smell and saw smoke coming from under the center of dash. pulled vehicle over and got out of vehicle. smoke continued and flames began to consume vehicle until entire vehicle was on fire. we have experienced many hvac switch failures(melting of switch and or harness connector) and notice very hot wires to the switch at times. fleet contains 85 ford e350 vehicles and this switch has been a common failure.
ELECTRICAL SYSTEM - BATTERY
01/01/19011
 Problems with auxiliary battery, brakes and steering. auxiliary battery is low; therefore, vehicle won't start. rotors, pads and calipers were replaced due to recall but problem still exists. steering wheel jerks hard to the left. *la nar