Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
ENGINE AND ENGINE COOLING
062130622310019380White smoke, lacks power, exhaust odor, surges, runs rough, or no start - 6.0l. *tt03/13/2006
04160111/14/20050522810018745Wds cop kit diagnostic tip - coil on plug (cop) ignition systems - engine misfire or rough running. *tt01/12/2006
1852504/01/200510017875Buck/jerk, lacks power, black smoke, rolling idle, surge, mil on, and diagnostic trouble codes p2263, p0299, or p0401. *tt12/06/2005
1874907/01/200510017870High pressure oil leak at an injector. a hard start, or no start condition with low or no injection control pressure (icp) - service tip. *tt12/06/2005
1888410/01/200510017810Hard start, no start and/or other symptoms caused by a high pressure oil system leak - service tip. *tt12/01/2005
0521510/31/200510017806Buck/jerk or surge - 6.0l vehicles built before 8/22/2005. *tt11/30/2005
ENGINE AND ENGINE COOLING - ENGINE
TSB-08-18-206/01/200910029205Ford/mercury/lincoln: vehicles may exhibit one or more of the following symptoms: drive away hesitation, loss of rpm on deceleration, difficulty starting, and/or idle rpm less than desired. the f53 motorhome chassis is included. *06/26/2009
04251812/27/20040512310014271Crank no start, hard start, runs rough at idle - 6.0l engine. *tt *sc04/29/2005
1839702/01/200510012958Lack of power, surge, and/or diagnostic trouble codes p2263 or p0299. *tt04/05/2005
053102/21/200510012947Maf diagnostic service tip - vehicles equipped with egr system module (esm). *tt04/05/2005
03140408/23/20040416110011162Engine misfire or running - coil on plug (cop) ignition systems - wds cop kit diagnostic tips. to include various 2005 models. * ar this article 04161 supersedes tsb 03-14-04.01/06/2005
ENGINE AND ENGINE COOLING - ENGINE - DIESEL
TSB-08-26-306/01/200910028826Ford: some vehicles with diesel engines may experience no starts, hard starts or rough running when cold and may be accompanied with diagnostic trouble codes (dtcs) p0611, p1378 and/or all 8 injector circuit codes. *pe06/01/2009
0513901/01/200510016842Diesel exhaust smell in cab-6.0l engine. *sc10/12/2005
ENGINE AND ENGINE COOLING - ENGINE - GASOLINE - TURBO-CHARGER
1869406/01/200510017873Lack of power and/or dtc p2263 or p0299 after turbocharger replacement - service tip. *tt12/06/2005
1806908/01/200410011181Low power and/or diagnostic trouble code p0299 or p2263 - turbocharger diagnostic service tip. *tt01/07/2005

Consumer Complaints


Fail datemilesoccurencesPurchase date
ENGINE AND ENGINE COOLING
03/08/201167294
 Tl-the contact owns a 2005 ford e-350 diesel. while driving approximately 35 mph exiting the highway the vehicle stalled. he coasted down the ramp onto another highway to the shoulder of the road. he stated the vehicle stalled between to highways with other vehicles traveling at at high speeds. the vehicle was towed to a local mechanic. the mechanic advised him that the injection pump and the injection control sensor was defective and needed to be replaced. he also stated that the high pressure oil pump was damaged that also damaged the housing and the mechanic replaced these parts as well. the vehicle had been repaired. he contacted the manufacturer and was advised his vehicle was not part of a recall. the failure mileage was 67,294 and the current mileage was 67,310. vwb
08/02/2005212/01/2004
 2005 ford e-350 ambulance had a total engine failure while driving. the ford dealership service center diagnosed an oil pump failure as the cause and replaced it under warranty. this vehicle also suffered a total ac system failure that was replaced under warranty. this is compliant #6 of 6. all of the 2005 ford ambulances we purchased have suffered total engine failures from either the oil pumps or the wiring harness systems. in addition 3 of 6 have needed new ac systems as well. ford is unwilling to replace these parts on the other units until they fail. they are placing numerous lives in extreme jeopardy and refuse to admit there are major problems with the 6.0 l diesel engine in the 2005 series ambulance chassis. *nm
ENGINE AND ENGINE COOLING - COOLING SYSTEM
08/02/2005112/01/2004
 2005 ford e-350 ambulance had a total ac system failure the ford dealership service center diagnosed the cause and replaced it under warranty. this is compliant #3 of 6. all of the 2005 ford ambulances we purchased have suffered major system failures from either the oil pumps or the wiring harness systems, and several have had ac problems as well. ford is unwilling to replace these parts on the other units until they fail. they are placing numerous lives in extreme jeopardy and refuse to admit there are major problems with the 6.0 l diesel engine in the 2005 series ambulance chassis. *nm
ENGINE AND ENGINE COOLING - ENGINE
12/07/200735000601/01/2005
 Tl*the contact owns a 2005 ford econoline e350. while driving 60 mph, the vehicle shut off completely and lost power steering ability. the ford dealer and manufacturer offered no assistance. the vehicle was towed and it was discovered that the interior of the fuel tank had delaminated and caused the engine to lose power. the dealer would not repair the vehicle under the three year, 36,000 mile warranty or under a recall. the contact was not informed if his vehicle was included in any recalls. the failure and current mileages were 35,000.
08/02/2005112/01/2004
 2005 ford e-350 ambulance had a total engine failure while driving to a 911 call. the ford dealership service center diagnosed an oil pump failure as the cause and replaced it under warranty. this is compliant #5 of 6. all of the 2005 ford ambulances we purchased have suffered total engine failures from either the oil pumps or the wiring harness systems. in addition 3 of 6 have needed new ac systems as well. ford is unwilling to replace these parts on the other units until they fail. they are placing numerous lives in extreme jeopardy and refuse to admit there are major problems with the 6.0 l diesel engine in the 2005 series ambulance chassis. *nm
ENGINE AND ENGINE COOLING - ENGINE - DIESEL
05/05/2005283053610/27/2004
 The agency for community transit provides services for madison county mass transit district who is responsible for public transportation services in the madison county, illinois and metropolitan st. louis, mo. area. we have approximately 48 ford e450 van cutaway chassis equipped with turtle top bus bodies, all equipped with 6.0l diesel engines. buses are 2004 & 2005 model years. coking (un-combustion) deposits form on the egr valve causing drivability issues such as lack of power, surges, and stalling. this condition is especially dangerous when the bus develops this condition when crossing intersections, railroad tracks etc and is transporting passengers both mobile and handicapped. drivers have voiced their concern over this condition as they believe it is unsafe for them and their passengers. ford motor company has replaced egr valves (approx. 36-40) or recommends a fuel additive to try to take care of the problem but it does not repair the problem as it eventually returns once the replacement egr builds up coking deposits. we have been in contact with ford but have been informed there are no current plans to permanently correct the problem. we have been in touch with ford field service engineers and engineers in michigan but to no avail. previously we had similar ford vehicles with 7.3l diesel engines operating under identical conditions with no problems. these problems occurred when the 6.0l diesel was introduced into the fleet as the 7.3l previously used was discontinued. *jb
03/01/2006206/01/2005
 2005 ford e-350 turbo charger problems, egr valve problems. *kb *jb
06/07/200612881108/03/2005
 2005 ford e-350 valve assembly modulator problems, check engine light illuminated. *kb *jb
08/02/2005112/01/2004
 2005 ford e-350 ambulance had a total engine failure while driving to a 911 call. the ford dealership service center diagnosed an oil pump failure as the cause and replaced it under warranty. this is compliant #2 of 6. all of the 2005 ford ambulances we purchased have suffered total engine failures from either the oil pumps or the wiring harness systems. ford is unwilling to replace these parts on the other units until they fail. they are placing numerous lives in extreme jeopardy and refuse to admit there are major problems with the 6.0 l diesel engine in the 2005 series ambulance chassis. *nm
08/02/200527215312/01/2004
 2005 ford e-350 ambulance was driving with lights and sirens to a 911 call when the engine died. the crew was barely able to control the vehicle to a stop. this has happened 2 times before, both times the vehicle was sent to a ford dealership service center and they have been unable to find a solution to the problem. they are unwilling to replace the engine and all drivetrain systems. *nm
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM - EMISSION CONTROL - GAS RECIRCULATION VALVE (EGR VALVE)
05/05/2005283053610/27/2004
 The agency for community transit provides services for madison county mass transit district who is responsible for public transportation services in the madison county, illinois and metropolitan st. louis, mo. area. we have approximately 48 ford e450 van cutaway chassis equipped with turtle top bus bodies, all equipped with 6.0l diesel engines. buses are 2004 & 2005 model years. coking (un-combustion) deposits form on the egr valve causing drivability issues such as lack of power, surges, and stalling. this condition is especially dangerous when the bus develops this condition when crossing intersections, railroad tracks etc and is transporting passengers both mobile and handicapped. drivers have voiced their concern over this condition as they believe it is unsafe for them and their passengers. ford motor company has replaced egr valves (approx. 36-40) or recommends a fuel additive to try to take care of the problem but it does not repair the problem as it eventually returns once the replacement egr builds up coking deposits. we have been in contact with ford but have been informed there are no current plans to permanently correct the problem. we have been in touch with ford field service engineers and engineers in michigan but to no avail. previously we had similar ford vehicles with 7.3l diesel engines operating under identical conditions with no problems. these problems occurred when the 6.0l diesel was introduced into the fleet as the 7.3l previously used was discontinued. *jb