Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
ELECTRICAL SYSTEM - BATTERY - CABLES
96V193000FORD MOTOR COMPANYfrom 06/10/1996 to 09/05/1996V (Vehicle)500010/25/1996MFRFORD MOTOR COMPANY10/02/199610/17/1996
Defect SummaryThe battery cable harness does not have adequate protection from contacting and being damaged by the right engine mount.
Consequence SummaryIf the battery cable or starter wire insulation is damaged by such contact, a short to ground can occur resulting in overheating of the wiring and possible ignition of surrounding components.
Corrective SummaryDealers will inspect for chafing of the cable and will add insulation and a tie strap to the battery cable harness.
NotesOwner notification:owner notification began october 14, 1996. note:owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact ford at 1-800-392-3673.also contact the national highway traffic safety administration's auto safety hotline at 1-800-424-9393.

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
ELECTRICAL SYSTEM
1648010/30/200310004880Diagnostic trouble code (dtc) p0340, possible false code. various models including 1994-1996 ford excursion. *tt01/13/2004
1691606/01/200310002627Repeated blown fuses for rear in vehicle circuits with inoperative rear brake or tail lamps. *tt09/08/2003
0023911/13/2000616520A condition may exist with possible electronc damage occuring to the compuvalve from voltage spikes between the compuvalve connections when connecting or disconnecting the main compuvalve harness c4025. *tt03/01/2001
9824612/07/1998604059Ford motor company has released a new electrical grease ( f8az - 19g208-aa ) to reduce the possibility of moisture corrosion at the terminals. *yc03/16/1999
BC085396100710/07/199650435Airbag light on & code 21, may be caused by an electromagnetic interference generated within the electrical system. *tt04/24/1997
ELECTRICAL SYSTEM - ALTERNATOR/GENERATOR/REGULATOR
BC005297020101/02/1997510211997 econoline equipped with 7.3l engines may experience an inoperative charging system. the terminal b+ connection at the alternator may be broken due to high tension on the terminal from the wireing harness. *jd06/27/1997
BC101529702001/02/199751215Vehicles may experience an inoperative charging system. *jd06/27/1997
BC005297230101/23/199751403Vehicles equipped with 7.3l engines may experience an inoperative charging system- the terminal b+ connection at the alternator may be broken due to high tension on the terminal from the wiring harness. jd06/27/1997
ELECTRICAL SYSTEM - IGNITION
9916408/09/1999607657Concerns with a hard to turn ignition key and / or a hard to remove key from ignition cylinder. *tt10/04/1999
BC047796111411/14/199650758Engineering is investigating dealership concerns with fouled or cracked spark plugs. *tw06/17/1997
96252312/02/199650979Runs rough - malfunction indicator lamp (mil) on - diagnostic trouble codes (dtcs) p0300 through p0308 stored in memory - vehicles built through 10/14/96 with 4.6l engine. *tw06/17/1997
BC069696102310/23/199650368Concerns of check engine light (mil) w/ codes p0300 thru p0308 & eng runes rough/misses. *tt04/24/1997
ELECTRICAL SYSTEM - IGNITION - MODULE
975503/03/199751935Malfunction indicator lamp (mil)- mil illumination- diagnostic trouble code (dtc) p0446 stored in memory. *jd07/17/1997
BC005496110111/01/199650817Vehicles may have been built with a 240 second misfire delay. *tw06/17/1997
BC034096112711/27/199650737Certain 1997 vehciles may have been built with the 240 second misfire delay. *tw06/17/1997
96251112/02/199650968Powertrain control module -reprogram powertrain control module (pcm) - service procedures - service tip. *tw06/17/1997
ELECTRICAL SYSTEM - IGNITION - SWITCH
985903/16/1998601299A hard to turn ignition key, and/or a hard to remove key from ignition cylinder may occur on some vehicles. *yc07/20/1998
ELECTRICAL SYSTEM - WIRING
9922210/18/19996089681Subject on a wire harness terminal repair kit available for repairing electrical wiring harnesses. *tt02/11/2000
9624611/18/199650905Wiring - electrical diode identification and service replacements. *tw06/17/1997

Consumer Complaints


Fail datemilesoccurencesPurchase date
ELECTRICAL SYSTEM - IGNITION
04/12/20011
 On april 12,2001 i experienced a loss of power and missing in the engine. took the van to gulf coast ford in crystal river ,fl . they ran a diagnostics on the vehicle and said tey could find nothing wrong. they told i should have the fuel system and gas filter serviced. the vehicle ran ok for the time being but on my trip to michigan the vehicle started the same problem again only much worse. i couldn't go any faster than 35 mph. this being a saturday the dealers were closed in ga so i checked into a motel until monday when i took it to team ford in marietta, ga. they also ran a diagnostics and confirmed a cracked spark plug which they replaced and i had no further incidents back to michigan. my real problem is that i had purchased a service contract costing a $1,000 dollars and they told me that this is a normal maintainance problem. these two incidents cost me 211.89 first time and 155.02 the second time plus a 100.00 dollar motel bill and two days of my time. i have written to ford motor company in dearborn, mi 3 times and they have yet to answer any of my letters. at least they should have the courtesy to answer my letters. why have a service contract if problems are dismissed asnormal*ak
ELECTRICAL SYSTEM - IGNITION - SWITCH
09/20/20000
 Consumer put key in ignition and it will not turn in any kind of way.*ak
ELECTRICAL SYSTEM - STARTER ASSEMBLY
04/08/199907/15/1996
 Consumer was driving approximately 4-5 mph, made a u-turn and pressed hand brake and van accelerated to high speed, consumer rearended vehicle in front. also, had to replace master cylinder/ heater core/premature worn out tires, and starter. *ak