Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
FUEL SYSTEM, GASOLINE
92V117000FORD MOTOR COMPANYfrom 04/22/1991 to 08/30/1991V (Vehicle)2200011/06/1992ODIFORD MOTOR COMPANY08/19/199208/26/1992
Defect SummaryFatigue cracks can develop in the solder joint between the fuel return tube and the fuel pump sending unit located at the top of the fuel tank.
Consequence SummaryShould a crack develop, fuel vapor can escape from thetank when the tank is full, and a small amount of fuel can leak from the crack.fuel leaks can result in fire when exposed to a source of ignition.
Corrective SummaryInstall a new fuel pump sending assembly.
NotesSystem: fuel system.vehicle description: passenger vehicles equipped with fuel pump sendingassemblies produced by ford electrical and fuel handling division (fehd).

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
FUEL SYSTEM, OTHER
9425312/01/199438055Fuel gauge always reads full. *tw02/07/1995

Consumer Complaints


Fail datemilesoccurencesPurchase date
FUEL SYSTEM, GASOLINE
10/11/2008151000
 Tl* the contact owns a 1991 ford escort. fatigue cracks have developed in the solder joint between the fuel return tube and the fuel pump sending unit located at the top of the fuel tank. there must have been an internal fire caused by the failure, because the wiring harness had melted. the vehicle identification number was excluded from recall # 92v117000 (fuel system, gasoline). the manufacturer and the dealer was notified, but no assistance was provided. no repairs were made. the failure and current mileages were 151000.
07/03/2008830001
 1. my 1991 ford escort lx station wagon developed a fuel leak around the fuel tank. 2. it occurs every time i add fuel to the tank. 3. i reported the problem to ford, including the existence of a recall notice (nhtsa action number ea92012; nhtsa campaign id number: 92v117000)). ford has ignored the recall letter, claiming there is no such recall letter, and ... in general giving me the runaround. frankly, i'm mad as
12/23/2003133000211/20/2003
 Dt: the contact states there is a nhtsa recall campaign 92v117000 concerning fuel pump sending assembly. this consumer is experiencing the same problems as indicated in the recall, but is not included in the recall due to vin. the contact repaired the vehicle at his own expense. *ak updatd 01/25/06. *jb
05/25/20021
 While driving the smell of gas is very strong.*ak consumer stated that the smell gets stronger when car was accelerating. *yh
09/15/1999
 Nhtsa recall # 92 v 117 000/fuel system: vehicle is experiencing fuel leakages from top areas of fuel tank;fuel leaks can result in fire if exposed to a source of ignition; problem appears same as mentioned in recall, but dealer/mfr. refused to repair this vehicle. due vin # this vehicle was not included in the recall. *ak
07/08/19981
 The fuel tank sending unit developed a short, plastic components were melted and fuel leaked from tank.
08/23/1997
 Consumer states that there are gas fumes coming from vehicle. there is a recall on this vehicle . manufacturer informed owner that vehicle was not included the in the recall. *ak
08/10/19940
 Fuel tank leaked gas due to a crack prior to recall, recall repairs refused. *ak
 Auto keeps catching on fire-this is the 2nd time. tt
FUEL SYSTEM, GASOLINE - CARBURETOR SYSTEM
08/02/199805/20/1991
 Mss air flow sensor failed, causing vehicle to hesitate/stall.
FUEL SYSTEM, GASOLINE - DELIVERY
 No summary listed for abov evehicle. *ak
03/15/200103/01/2001
 I also have another 1991 escort with the same problem with the fuel pumpand wiring.both cars wires shorted where the wires go through the sending unit into the tank.there was evidence of arcing on the inside of the fueltank next to the fuelpump,why the fueltank didn't explode is beyond me.the ground wires were burned all the way under the dash, most of the items of the car don't work now . oth cars fuelpumps shorted out where the wires go through
05/25/2000201/01/1999
 If i fill up my gas tank past 1/2, i get a strong fuel smell in the car. it is coming from the bottom of back seat. whom should i contact? what are my available courses of action?
10/25/1999301/01/1994
 I bought this car used from a ford dealer (holiday ford-blackburg, va) in 1/94 with 33,000 miles on the car. on 12/14/94 at 41,687 miles the car was brought to magic city ford with a gas leak. dealer said it was the fuel pump and said ford may cover the repair because this car had a recall for the fuel pump. ford did not honor the repair. i was told by the dealer that my car had already had the fuel pump replaced under ford recall #92s54 back in 11/92. my fuel pump failure, although it matched the description of the recall, would not be repaired by ford because it was already fixed back in 11/92. i paid the $212.39 bill. i sent a letter on 12/19/94 to ford customer relations. on 1/17/95 i was phoned by dave rivers of ford's customer assistance center and was told the same as what the dealer said (the vehicle had already had the recall repaired 11/92). now in 10/99 and at 75,000 miles the fuel pump has failed again. this time the failure left a puddle of gas in my garage and the fumes filled my house, forcing us to leave our house. i have in my possession the failed pump that was replaced in 12/94. i'll also have the other failed pump when i replace this latest failure. can the nhsta recall a recall - it doesn't appear as if the repair is any safer than the defect.
05/25/199606/01/1990
 With regard fuel lines and throttle linkages; it is possible vehicle has both of these problems so that i can have them fixed. is there anything else i should know about this car? it wasn't until yesterday that i found this great informational web-site that i came across this information. i thank you for your time and this great web-site. thank you. dan & dawn mcmullan (719) 635-4917 and dan's cell phone (719) 338-2429. *ak
FUEL SYSTEM, GASOLINE - DELIVERY - FUEL PUMP
1320002
 Consumer states that the wiring assembly to the fuel pump has burned up 3x in the last month. dealer diagnosed problem as incorrect specified 30amp fuse for fuel pump.*ak
10/02/2002210100105/01/1999
 Consumer noticed fuel on the ground, the vehicle was taken to a mechanic, and it was discovered that gas had leaked out of the fuel line which connected to the tank. please provide any further information. the fuel tank and pump was replaced.*jb
05/28/199508/01/1990
 Seatbelts: the motorized seat belt stick in the track, usually half way between open & close. now they will not operate at all. i took one apart & the plastic covering the cable is deteriorating & causing the cable to stick. this is a safety issue that needs your attention immediately. you can have my seatbelt assemble for inspection, as i will have to purchase a new one for my spouse's safety. fuel: this car was not covered under the recall #92s54, as the produduction date was too early, but it has the identical problem. i have already corrected this problem with a new fuel pump assembly. you may have access to this part for your inspection as well. last but not least: headlight: cloudy, yellow, and do not allow light on the road. very hazardous. i have noticed this is typical on a lot of different ford cars & trucks. i have purchased a set from the local wrecking yard, but do not have the headlight for you to inspect. i threw them away. *ak
07/04/1997106/01/1990
 Strong gas smell noted inside the car. found a puddle of gasoline under the back seat & on the ground. the seat was saturated in gas. contacted ford customer assistance center. spoke with nichole & her supervisor & we were told the car was 10 years old & out of warranty & there was nothing that they would do. i purchased a fuel pump assembly #fof5cz-9350-b @ $242.00 & replaced the pump myself as i was told that this vehicle missed the recall. there is no smell or leaks at this time. i saved the old parts for possible inspections later on when ford decides to correct their fuel problems, as there are many vehicles with this same problem viewed on the nhtsa website. *ak
09/07/1999303/01/1991
 I filled out a previous complaint with the wrong vin. it seems as if the recall item for the fuel pump was for cars manufactured after april 1991 however the recall is on 91ford escorts i bought the car in mar.'91. does it not apply?*ak
08/17/199906/28/1999
 A crack in the fuel pump sending assembly caused fuel to leak onto the tailpipe and the back seat of the car. vehicle was not included in recall # 92v117000. repaires made at owner's expense at the dealership. *ak
07/30/1999
 Fuel pump failed, and electrical wiring to fuel pump and wiring under dash melted. also, two sets of wiring to headlights melted to bare wire. high current overheated the wiring. contaced ford. and vehicle is almost totalled. provide further information...
 An electrical short in the fuel pump assembly caused a fire in the engine compartmentwhich spread under the back seat of the vehicle. dealer has not been contacted. *ak
01/19/199906/01/1997
 On 1/19/1999 i was stranded when the car would not start. my husband checked the fuel injection fuse and replaced it. he got it home and it refused to start. he then discovered a gas leak. we had it towed to lee adams tire and service center. they called us and told us that the fuel pump had been arcing and we were lucky to be alive. they said that because of the problem with the fuel pump, that they had to replace the pump, the automatic shutoff switch, and the fuel relay switch, so far. it is now 1/24/1999 and i have had to rent a car at 60.00 a day out of pocket. i didn't know of the recall on my car until i got on the computer and checked your site. the dealer did not inform me of the recall. this is going to cost me 375.00 so far if they can get it fixed by monday 1/25/1999 and 240.00 in rental fees! what do i do now? thank you for your site, it was very helpful. dw
08/22/199709/05/1990
 An electrical short in the fuel pump caused the melting of the wire harness, resultin gin a fire.
11/05/1997
 The defective fuel pump in the fuel tank cracked, causing fuel to leak out and causing a fire. *ak
08/20/1997
 The fuel pump shorted out in the gas tank and melted the wire all the way to the dashboard. *ak
08/07/199712/15/1990
 Fuel pump fails causing vehicle to stall without warning.
11/20/1996111/01/1990
 Fuel pump failed, causing smoke.
02/09/1997110/01/1990
 Fuel pump replaced.
07/03/1996102/01/1991
 Fuel pump failed.
10/23/19961
 Unprotected fuel pump motor circuit caused wires to burn due to an overdraw of power.
12/16/199611/01/1993
 There was a short in the fuel t pump and caused a fire. the car was being driven at the time. *ak
01/07/1997
 While driving vehicle, it would stall or shut down, was informed it was electrical or fuel pump. *ak
12/13/1996
 Electrical fuel pump, sending unit tank has an electrical short, causing the wiring to catch on fire. *ak
 Leak in fuel system sending unit. *ak
 The fuel pump wiring short out, causing the wiring to melt and catch fire. please describe . *ak
05/20/1996
 Electrical short in the fuel pump, causing the vheicle to catch on fire. *ak
 Vehicles fuel pump leaks vapors. tt
FUEL SYSTEM, GASOLINE - DELIVERY - HOSES, LINES/PIPING, AND FITTINGS
01/19/199906/01/1997
 On 1/19/1999 i was stranded when the car would not start. my husband checked the fuel injection fuse and replaced it. he got it home and it refused to start. he then discovered a gas leak. we had it towed to lee adams tire and service center. they called us and told us that the fuel pump had been arcing and we were lucky to be alive. they said that because of the problem with the fuel pump, that they had to replace the pump, the automatic shutoff switch, and the fuel relay switch, so far. it is now 1/24/1999 and i have had to rent a car at 60.00 a day out of pocket. i didn't know of the recall on my car until i got on the computer and checked your site. the dealer did not inform me of the recall. this is going to cost me 375.00 so far if they can get it fixed by monday 1/25/1999 and 240.00 in rental fees! what do i do now? thank you for your site, it was very helpful. dw
10/02/1995107/17/1993
 Strong odor of gasoline, carpeting in passenger side and trunk area has burnt, possible gasoline leaking from the tank. tt it has been determined by a private auto repair shop there was a hole in the fule line which was leaking onto exhaust and catching fire, due to this failure the engine is inoperative and carpet in trunk has to be replaced.*jb
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM
01/19/199906/01/1997
 On 1/19/1999 i was stranded when the car would not start. my husband checked the fuel injection fuse and replaced it. he got it home and it refused to start. he then discovered a gas leak. we had it towed to lee adams tire and service center. they called us and told us that the fuel pump had been arcing and we were lucky to be alive. they said that because of the problem with the fuel pump, that they had to replace the pump, the automatic shutoff switch, and the fuel relay switch, so far. it is now 1/24/1999 and i have had to rent a car at 60.00 a day out of pocket. i didn't know of the recall on my car until i got on the computer and checked your site. the dealer did not inform me of the recall. this is going to cost me 375.00 so far if they can get it fixed by monday 1/25/1999 and 240.00 in rental fees! what do i do now? thank you for your site, it was very helpful. dw
02/11/1996
 While driving on the highway the car caught fire,caused by the fuel pump electrical wiring.please describe. *ak
FUEL SYSTEM, GASOLINE - STORAGE - AUXILLARY TANK - SELECTOR DEVICES
1
 Fuel switch in the tank activated. yh
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY
10/02/2002210100105/01/1999
 Consumer noticed fuel on the ground, the vehicle was taken to a mechanic, and it was discovered that gas had leaked out of the fuel line which connected to the tank. please provide any further information. the fuel tank and pump was replaced.*jb
08/13/20010
 After filling fuel tank had noticed a fuel smell inside vehicle. also, after driving for while could still smell fuel. decided to check under vehicle, and found a fuel leak in tank that showed a crack above muffler. consumer contacted dealer. please provide more information.*ak
07/10/20001
 Fuel pump assembly leaked fuel thru a screw, the screw was tight, possible the gasket under the screw diminished over time, the leak could at any time cause a fire.
 After filling vehicle with fuel, and when driving consumer noticed a very bad fuel odor within the passenger's compartment. checked vehicle and noticed fuel was leaking at the top of the tank, leaking onto the ground. consumer has contacted dealer, dealer stated fuel tank needed to be replaced. *ak
09/07/1999303/01/1991
 What we would like to know is if this is a recalled item is there a particular procedure for getting it repaired. and if we get it repaired other than at a ford service center can we be reimbursed. while driving on the highway the car seemed to go into neutral even though it's automatic. the fuel gauge is broken as well. *ak
 Vehicle has been repaired under recall (mfr 92s54) in feb of 1993 due to a cracked solder joint. problem has reoccured. *yc
06/03/199808/01/1991
 Recall # 92v117000 fuel system. when the fuel tank is full or close to full, fuel leaks from the tank. problem corrected under recall in december of 1992. the fuel tank has been leaking for about one month. dealer not willing to correct problem free of charge. *ak
06/01/1998104/01/1997
 Fuel leak from the seams of the fuel tank.
11/20/1998
 Fuel gauge keeps registering full. dealer notified and refused to repair unless cost goes to consumer. *ak
09/05/1998
 Due to the wiring harness that melted, causing cracks to develop on the solder joint of the fuel return sending unit which caused a fire (recall #92v117). manufacturer stated this vehicle is not under recall. *ak
02/09/1997110/01/1990
 Gas tank leaks.
07/03/1996102/01/1991
 Gas tank leak.
07/25/1991
 When making a right turn there is a clunking noise coming from rear end because a weld separated near gas tank, could be a dangerous situation. *ak
09/01/19961
 The fuel gauge is not working right; also the front suspension is off on the driver's side and seat belt retractor stopped working .*ak consumer states fuel guage reads full all the time, front wheel bounce while driving down the road or a vibrating sound, seat belt on driver's side stopped working.*jb
08/01/1996112/01/1995
 The consumer purchased the car used, the recall had been repaired before hand. now the consumer is having problems with the fuel system that was repaired under that recall 92v117000. *ak *slc
02/21/1993
 Fuel tank; fuel is leaking from the fuel tank,emitting a very bad odor/fumes in the vehicle. *ak
10/02/1995107/17/1993
 Strong odor of gasoline, carpeting in passenger side and trunk area has burnt, possible gasoline leaking from the tank. tt it has been determined by a private auto repair shop there was a hole in the fule line which was leaking onto exhaust and catching fire, due to this failure the engine is inoperative and carpet in trunk has to be replaced.*jb
06/11/19951
 The gas tank is leaking when tank is filled. *ak
11/28/19948
 Fuel tank body assembly replaced.
09/01/19941
 Fuel tank sending unit leaks. *skd
02/10/1995
 Defective fuel tank caused malfunctioning of gas gauge. recall related. please describe details. tt
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY - FILLER PIPE AND CAP
1
 Gas cap door failed.
FUEL SYSTEM, OTHER
09/01/19961
 The fuel gauge is not working right; also the front suspension is off on the driver's side and seat belt retractor stopped working .*ak consumer states fuel guage reads full all the time, front wheel bounce while driving down the road or a vibrating sound, seat belt on driver's side stopped working.*jb
10/05/19941
 Fuel gauge failure, driver does not know how much gas is in vehicle. tt
FUEL SYSTEM, OTHER - STORAGE - TANK ASSEMBLY
05/31/20031
 Vehicle was having the same problem as mentioned in recall#92v17000 concerning fuel tank. dealer will not repair vehicle because it is not covered under recall due to vin. *ak