Bulletins

BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
ENGINE AND ENGINE COOLING
062130622310019380White smoke, lacks power, exhaust odor, surges, runs rough, or no start - 6.0l. *tt03/13/2006
04160111/14/20050522810018745Wds cop kit diagnostic tip - coil on plug (cop) ignition systems - engine misfire or rough running. *tt01/12/2006
05171310/07/20050524910018062Coolant degas bottle overflow. *tt12/14/2005
1884509/01/200510018073Flutter noise on deceleration. *tt12/14/2005
1859305/01/200510017910Front seal oil leak - misdiagnosed as oil pressure regulator oil leak. *tt12/07/2005
1863505/01/200510017918High pressure pump o-ring available for concern related to a high pressure system oil leak. *tt12/07/2005
1852504/01/200510017875Buck/jerk, lacks power, black smoke, rolling idle, surge, mil on, and diagnostic trouble codes p2263, p0299, or p0401. *tt12/06/2005
1874907/01/200510017870High pressure oil leak at an injector. a hard start, or no start condition with low or no injection control pressure (icp) - service tip. *tt12/06/2005
1873407/01/200510017864Diagnostic trouble code p0488 set after reflash. *tt12/05/2005
1888410/01/200510017810Hard start, no start and/or other symptoms caused by a high pressure oil system leak - service tip. *tt12/01/2005
0521510/31/200510017806Buck/jerk or surge - 6.0l vehicles built before 8/22/2005. *tt11/30/2005
0514801/01/200510016809Low power-cold side charge air cooler (cac) disconnected-oil leak at cac connections-6.0l-vehicles built 4/1/2004 through 2/15/2005. *sc10/11/2005
1828311/01/200410013425Oil leak from the oil filter cover. *eh04/18/2005
0423301/01/200505262510013408Misfire lack of power buck jerk excessive smoke crank no start 6.0l engine diagnostics for fuel system . *eh service tips. *tt04/18/2005
1827611/01/200410013419Air induction system appears to be warped and or not sealing. this includes super duty f series models. *eh04/18/2005
1842702/01/200510012974Vehicle with a 6.0l engine may exhibit any one or more of the following buck jerk lacks power black smoke rolling idle surge mil on and diagnotics trouble codes p02263 or p0299. also includes 2004-05 e-series 6.0l models. *eh04/05/2005
1844102/01/200510012979High pressure oil leak at an injector. *eh04/05/2005
ENGINE AND ENGINE COOLING - COOLING SYSTEM
05262301/01/2006063810019385Coolant degas bottle overflow - 6.0l. *tt03/13/2006
0524901/01/200505262310018939Coolant degas bottle overflow. *tt01/25/2006
ENGINE AND ENGINE COOLING - COOLING SYSTEM - FAN
071410021236Lack of cooling fan operation. *kb03/23/2007
ENGINE AND ENGINE COOLING - ENGINE
TSB-08-20-103/20/200910028284Ford trucks: misfire, lack of power, buck/jerk, excessive smoke, crank/no start-diagnostics for fuel system. there are several potential causes for these symptoms. *pe03/20/2009
0721210/01/200710023943Some 1997-2008 vehicles equipped with a 4.6l 2v, 5.4l 2v, or 6.8l 2v engine--spark plug thread repair procedure--not covered under new vehicle limited warranty. *nj this includes f-53 motorhome chassis. updated 2/23/10. *pe02/20/2008
062401100222936.0l diesel engine - oil leak or boost pressure leak at hot side charge air cooler duct. *kb07/25/2007
1961402/01/200710021619Air filter water ingestion / snow packing with codes p0103. *kb06/12/2007
075410021462Cold start driveability - white smoke, lacks power, exhaust odor, surges, runs, rough, or no start. *kb04/27/2007
07515100214646.0l oil seep or boost pressure leak at hot side charge air cooler duct. *kb04/27/2007
1960002/01/200710021382Egr throttle plate - dtc's p0487, p0488, and p1334 - mil. 04.25 model year level engines only. *kb04/11/2007
1937509/01/200610021229Watch for oil flow from the base engine oil pump. vehicles equipped with a 6.0l diesel engine. *kb03/23/2007
1924706/01/200610021173Oil flow from the base engine oil pump. *kb03/19/2007
0623207161100206736.0l turbocharger carbon deposit diagnostics and service tips, lack of power, white or black smoke, surge, p0238, p0299, p0404, p0478, p0478, p2262, and/or p2263. *kb updated 11/05/07. *nj12/20/2006
05262501/01/2006069710020069Misfire, lack of power, buck/jerk, excessive smoke or crank/no start. *tt07/18/2006
064601/01/200610019915High pressure system diagnostics - 6.0l for a hard start/long crank or no start condition due to low injection control pressure (icp). *tt05/12/2006
1829311/01/200410013427Hard start/long crank with low icp, no start, or a rough idle. *tt04/18/2005
1839702/01/200510012958Lack of power, surge, and/or diagnostic trouble codes p2263 or p0299. *tt04/05/2005
03140408/23/20040416110011162Engine misfire or running - coil on plug (cop) ignition systems - wds cop kit diagnostic tips. to include various 2005 models. * ar this article 04161 supersedes tsb 03-14-04.01/06/2005
1740609/01/20041814710008288Low power, poor fuel economy, fuel gelling cold, excessive white smoke cold, or hard start. *mj this oasis updates previous oasis dated 12/01/03. *tt07/26/2004
ENGINE AND ENGINE COOLING - ENGINE - DIESEL
TSB-08-26-306/01/200910028826Ford: some vehicles with diesel engines may experience no starts, hard starts or rough running when cold and may be accompanied with diagnostic trouble codes (dtcs) p0611, p1378 and/or all 8 injector circuit codes. *pe06/01/2009
TSB-08-20-103/20/200910028284Ford trucks: misfire, lack of power, buck/jerk, excessive smoke, crank/no start-diagnostics for fuel system. there are several potential causes for these symptoms. *pe03/20/2009
TSB-08-23-803/04/200910028125Ford: vehicles may exhibit fuel in the engine coolant, due to leaks in the cylinder head fuel injector area. symptoms may include fuel in engine coolant and coolant expulsion from the degas bottle. *pe updated 3/20/09.03/04/2009
TSB-08-18-609/01/200810027985Ford truck: some trucks equipped with a 6.0l diesel engine may exhibit a hard start/long crank or no start condition due to low injection control pressure (icp). *pe02/25/2009
TSB-08-9-910/23/200810026387Ford: 6.0l diesel hard start/long crank/no start du to low injector control pressure (icp). ipe10/23/2008
CSP-48B0105/26/2008CSP-08B02-48B0110026321Ford: vehicles mistakenly charged $100 powertrain warranty deductible for fuel injector repair or repairs. no model or model years provided. *pe econoline, excursion and f-series super duty vehicles, model years 2002-2005. updated10/17/2008
0617610021231High pressure system diagnostics - 6.0l engines. *kb03/23/2007
0513501/01/200510016846Oil leak or boost pressure leak at hot side charge air cooler (cac) duct-6.0l diesel engine. *sc10/12/2005
0513901/01/200510016842Diesel exhaust smell in cab-6.0l engine. *sc10/12/2005
0511401/01/200510016813Various driveability symptoms-calibration update release-6.0 diesel engine. *sc10/11/2005
ENGINE AND ENGINE COOLING - ENGINE - GASOLINE
TSB-08-20-103/20/200910028284Ford trucks: misfire, lack of power, buck/jerk, excessive smoke, crank/no start-diagnostics for fuel system. there are several potential causes for these symptoms. *pe03/20/2009
ENGINE AND ENGINE COOLING - ENGINE - GASOLINE - TURBO-CHARGER
TSB-08-16-1305/01/200910028730Ford: some vehicles equipped with 6.0l diesel engine may exhibit any one or combination of the following concerns-lack of power, white/black smoke or a surge. *pe05/20/2009
1924506/01/200610020150Repeat turbocharger or vgt replacement. *tt07/28/2006
1869406/01/200510017873Lack of power and/or dtc p2263 or p0299 after turbocharger replacement - service tip. *tt12/06/2005
1806908/01/200410011181Low power and/or diagnostic trouble code p0299 or p2263 - turbocharger diagnostic service tip. *tt01/07/2005
ENGINE AND ENGINE COOLING - ENGINE - OTHER FUEL TYPES - TURBO-CHARGER
TSB-08-16-1305/01/200910028730Ford: some vehicles equipped with 6.0l diesel engine may exhibit any one or combination of the following concerns-lack of power, white/black smoke or a surge. *pe05/20/2009
08-2-1103/01/200808-4-7100243256.0l turbocharger carbon deposit diagnostics and service tips. *nj updated 5/29/08. *nj04/04/2008
0617106183100212326.0l turbocharger carbon deposit diagnostics and service tips - lack of power, white or black smoke, surge, p0238, p0299, p0404, p2262, and/or p2263. *kb03/23/2007
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM
0525401/01/2006062510018946Exhaust smoke and/or smell, harsh transmission shifts -- 6.0l. *tt01/25/2006
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM - EMISSION CONTROL - GAS RECIRCULATION VALVE (EGR VALVE)
0721910/01/2007100238556.0l--mil on--p0401, p0402, p0404, p1335--lack of power or surge with some 2003-2007 f-super duty, 2003-2005 excursion and 2004-2008 e-series vehicles. *nj02/06/2008
0541703/07/200510014666Intermittent rough idle - non-commanded egr (exhaust gas recirculation valve) flow. *tt05/05/2005

Consumer Complaints

Fail datemilesoccurencesPurchase date
ENGINE AND ENGINE COOLING
02/27/2010
 Was traveling approximately 65mph on the freeway merging onto another freeway when the truck suddenly stalled. there were no brakes, no steering, and the truck would not restart. we had four children with us, three of them small and in car seats. we had to transfer the children into a tow truck with moving traffic on both sides of us. it was a very dangerous situation, that could have resulted in a major accident causing major trauma or death. ficm is good, we are still trying to figure out the problem, but could possibly be the high pressure oil pump. this 6.0l diesel engine should be recalled and fixed by ford. this issue has been addressed with pick-ups and vans, but not the excursion.
09/06/2010163000
 Tl- the contact owns a 2005 ford excursion. the exhaust regulator for the vehicle is failing. this failure causes heavy white smoke to come out of the tail pipe and if the vehicle is driven for long periods of time, the head gaskets over heat and allows water and gas into the engine. the dealer inspected the vehicle and stated that this a known problem on the vehicle. the failure mileage and current mileages was 163000.
10/02/2009870001
 My vehicle randomly experiences engine stalls while driving. it has stalled while traveling up to 40 mph in traffic. when it stalls i lose power brakes and steering. i've had the vehicle at the dealer off and on for approximately two months and they are unable to fix the problem. *tr
04/09/200863000109/21/2005
 Spark plug blown out of head of vehicle, brought to dealer and was told it was not covered by warranty because the plug had loosened ,these plugs were factory installed therefore it should be considered defective workmanship and should be covered under warranty. this problem is a common occurrence with ford motors as i have been made aware. i have also reviewed many articles relating to this several of which are quite disturbing mainly the fact that there have been instances of spark plugs ejecting and rupturing the fuel line which sits directly above the spark plug causing a fire and engulfing the vehicles in flames. being as i have a large family we have a ford excursion and we have children strapped in car seats i am quite concerned that this is even a remote possibility and i feel that this should be a grave concern for your organization as well. bottom line is ford has an engineering problem with these motors and needs to be held accountable and correct them. *tr
11/07/200741000208/12/2005
 Tl*the contact owns a 2005 ford excursion. occasionally, the vehicle shuts off and does not restart. in november of 2007, while driving approximately 35 mph, the vehicle shut off and the steering and brakes failed. the dealer replaced the high volume oil pressure pump and the vehicle began operating normally. the manufacturer stated that the vin was not included in nhtsa campaign id number 05v270000 (electrical system:wiring) and could not provide reimbursement. the current mileage was 43,000 and failure mileage was 41,000.
ENGINE AND ENGINE COOLING - ENGINE
07/01/2005176000
 Tl - the contact owns 2005 ford excursion diesel. the contact stated that while driving the vehicle 60mph started smoking she tried to start the vehicle back up and was unable too. the vehicle was taken into a local shop and diagnosed faulty engine. the vehicle was repaired. also, every time the heat or air conditioner was turned on, fumes would come into the vehicle. the failure 176,000 mileage was and the current mileage is 179,000. pm
08/15/201055371
 Driving on intersate at 70 mph, vehicle had a complete loss of power. traveling with family in the vehicle had to bring to a stop on the side of the road with no power assitance. mo highway patrol (motorist assist) had to be called to locate tow truck as we were in the middle of nowhere. we were told ford has given assistance on the repair of this specific engine on other vehicles, pick up or large van, however they are ignoring the same repairs and failures with this engine in the excursions.
06/02/201063000
 Tl- the contact owns a 2005 ford excursion. while traveling 15 mph the contact noticed that the vehicle had suddenly cut off without warning. the vehicle has not been diagnosed and there were no prior warnings. the current and failure mileage was 61463. bml
04/14/201098500
 2005 6.0 l diesel excursion engine light illuminated. took vehicle to private garage who determined that fuel injection control module is bad. this is a recall (#05v27) on many similar vehicles, but not mine. i feel the recall should be expanded to the oxford plant vehicles
ENGINE AND ENGINE COOLING - ENGINE - DIESEL
05/14/200732208705/26/2005
 2005 6.0 diesel excursion has had many motor issues and lots of parts already replaced by ford up to this date. turbo quit working while driving and had to be replaced in may, 2007. in june, 2007, vehicle has more turbo issues and egr cooler assembly is replaced. on july 4th, 2007, vehicle starts stalling while driving down freeway and wiring harness had to be replaced. on july 16th, 2007, (3 days home from shop), stalls again while driving down freeway. dealership cannot determine problem yet refuses to buy back defective vehicle. it's been over 60 days in shop since bought brand new in 2005. oasis report is 6 pages long already. *tr
07/13/2007450001510/01/2004
 Diesel engine, vehicle will on occasion fail to start. engine will turn over but it seems no fuel gets to engine. gas pedal module and assembly have been replaced 5 times with the problem continuing. *tr
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM
01/08/2010621581
 Vehicle was backing down the driveway and the motor started surging and blowing white smoke. i lost all power and slammed into my trailer. this is a known failure of the egr valve i have had it replaced and cleaned five times. the truck loose all braking power and steering power when the truck dies. they have had many known and documented issues in the ambulance industry. *tr

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