Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
FUEL SYSTEM, GASOLINE
1564802/01/2002630702Some vehicles may exhibit a slow fuel fill condition and/or premature shutoff of the gas pump when the vehicle is being refueled. *tt04/19/2002
97601111/01/1997605804Experiencing difficulty diagnosing vehicles with evaporative fuel system diagnostic trouble codes. *tt07/26/1999
FUEL SYSTEM, GASOLINE - CARBURETOR SYSTEM
9622510/21/199650944Mass air flow sensor - replacement as an assembly - service tip. *tw06/17/1997
BC967696100110/01/199650536Improper rtv application at the front/rear lower intake manifold end seals & side gaskets may cause an oil/coolant leak. *tt05/27/1997
FUEL SYSTEM, GASOLINE - DELIVERY - FUEL PUMP
1548012/01/2001630585Some vehicles may exhibit a slow fuel fill condition and/or premature shutoff of the gas pump when the vehicle is being re-fueled. *tt04/18/2002
0020110/02/2000618539Some vehicles may exhibit hesitation on acceleration or while turning. *jb04/16/2001
BC103529702002/01/199751826Fuel pump sender, in areas with steep slopes, the low fuel warning light may prematurely activate. *jd07/17/1997
BC068396102410/24/199650359High or irregular gauge movement or irregular low fuel light below 1/4 full. *tt04/24/1997
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM
0219309/30/200210008588Driveability-idle-high idle speeds-throttle sticks after steady state driving in extreme cold ambient temperatures-vehicles built through 12/31/01 equipped with 4.6l engine. *mj08/09/2004
98161204/07/2000609747Fuel may leak from the spring lock couplings. yd04/07/2000
BC521196100110/01/199650486Information for high or irregular fuel gauge movement or irregular low fuel fuel light below 1/4 full. *tt04/24/1997
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM - INJECTORS
BC088496100410/04/199650441For misfire concerns on 4.2l/4.6l/5.4l/6.8l engines. *tt04/24/1997
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY
1419706/04/2000613894Some vehicles may exhibit a slow fuel fill condition. *tt09/20/2000
FUEL SYSTEM, OTHER
039805/12/200310002780Malfunction indicator lamp (mil) illumination with diagnostic trouble codes p0442, p0455, p0456, p0457, p1442 or check fuel cap lamp illuminated with diagnostic trouble code p0457. *tt09/17/2003
98358201/07/1998607849Erratic and / or inaccurate fuel gauge readings. *tt10/14/1999
98358201/07/1998607844Subject regarding vehicles exhibiting erratic and / or inaccurate fuel gauge readings. *tt10/13/1999
FUEL SYSTEM, OTHER - STORAGE - FUEL GAUGE SYSTEM
BC103519702002/01/199751825The fuel gage may swing erratically on steep slopes. *jd07/17/1997
FUEL SYSTEM, OTHER - STORAGE - TANK ASSEMBLY
99E0310/01/19996089616Emission recall for vehicles that were built with a fuel filler-valve which could leak while the vehicle is being operated which can exceed evaporative emissions standards. *tt02/09/2000

Consumer Complaints


Fail datemilesoccurencesPurchase date
FUEL SYSTEM, GASOLINE
10/14/2011
 I pulled up to my house and after exiting the vehicle it began smoking then caught a fire under hood. fire was put out with wter hose.
09/01/201045000
 Tl* the contact owns a 1997 ford expedition. the contact stated that the fuel tank straps fractured as a result of corrosion. the contact mentioned that the frame on the driver side was also affected by corrosion. the vehicle was taken to the dealer who verified the failure and advised that the vehicle could not be repaired. the manufacturer was made aware of the failure who did not offer any assistance since the vehicle was not included in any recalls. the vehicle was not repaired. the failure and current mileage was 45,000.
10/14/2011
 I pulled up to my house and after exiting the vehicle it began smoking then caught a fire under hood. fire was put out with wter hose.
09/01/201045000
 Tl - the contact owns a 1997 ford expedition. the contact stated that the fuel tank straps fractured as a result of corrosion. the contact mentioned that the frame on the driver side was also affected by corrosion. the vehicle was taken to the dealer who verified the failure and advised that the vehicle could not be repaired. the manufacturer was made aware of the failure who did not offer any assistance since the vehicle was not included in any recalls. the vehicle was not repaired. the failure and current mileage was 45,000. kmj
10/14/2011
 I pulled up to my house and after exiting the vehicle it began smoking then caught a fire under hood. fire was put out with wter hose.
09/01/201045000
 Tl - the contact owns a 1997 ford expedition. the contact stated that the fuel tank straps fractured as a result of corrosion. the contact mentioned that the frame on the driver side was also affected by corrosion. the vehicle was taken to the dealer who verified the failure and advised that the vehicle could not be repaired. the manufacturer was made aware of the failure who did not offer any assistance since the vehicle was not included in any recalls. the vehicle was not repaired. the failure and current mileage was 45,000. kmj
09/01/201045000
 Tl - the contact owns a 1997 ford expedition. the contact stated that the fuel tank straps broke as a result of corrosion. the contact mentioned that the frame on the driver side was also affected by corrosion. the vehicle was taken to the dealer who verified the failure and stated that the vehicle could not be repaired. the manufacturer was made aware of the problem who did not offered any assistance since the vehicle was not included on any recalls. the vehicle was not repaired. the failure and current mileage was 45,000. pm
08/01/20111420000
 The straps holding the gas tank in place have rusted out causing the gas tank to separate from the vehicle.
03/05/2001103/11/2000
 The vehicle experienced a fuel delivery problem which affected the engine and caused it to shift erratically and hesitate. nlm
09/01/1997
 If vehicle is on an incline in a nose-down position, either idling or turned off, it runs out of gas even if the tank is more than 1/4 full. it appears that the design of the fuel tank / fuel intake system is flawed. gas cannot move from the tank to the engine if vehicle is on an incline. vehicle has stalled in traffic on hills, and has failed to start if left parked nose-down on an incline. again this happens with more than 1/4 tank of gas in tank.
10/25/1996109/18/1996
 Vehicle has no pick up when traveling uphill.
FUEL SYSTEM, GASOLINE - DELIVERY - FUEL PUMP
02/05/1998104/28/1997
 Fuel pump and sender failed causing the nozzle to shut off and the vehicle not to completely fill up. nlm
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY
06/06/2005120000
 Tl*the contact owns a 1997 ford expedition. the contact stated that the vehicle attempted to stall while driving 10 mph and there was a leak in the fuel tank. the vehicle was taken to midas for an oil change and the vehicle began to stall immediately after it was serviced. the contact took the vehicle back to midas three times after it stalled. the mechanic stated that the vehicle needed a coil pack. the mechanic performed a tune up and that the spark plugs were damaged. the cylinder head also needed to be replaced. the failure mileage was approximately 120,000. the contact was told by ford a representative that the ford expedition spark plugs recall was closed. the current mileage was approximately 132,000.
08/01/19971
 Gas tank punctured resulting in leaking, design does not include a protective shield in gas tank assembly to prevent damage due to road debris.
06/01/1997
 When driving on a decline with a quarter of fuel in the tank the vehicle will cut off/shut down as if the vehicle had no fuel. consumer has contacted the dealer, dealer unable to fix the problem. *ak
04/02/1997
 26 gallon fuel tank; after 17 gallons driver must spoon feed the balance. *ak
04/02/1997
 Fuel tank loses gas quickly. after 17 gallons driver must spoon feed the balance. *ak
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY - FILLER PIPE AND CAP
09/25/1998111/06/1997
 Gas would not go into filler neck, resulting in spilling out on pavement when trying to fill tank. mjs
108/01/1997
 Gas cap failed.
FUEL SYSTEM, OTHER
05/31/20081300001
 My truck caught on fire when i was taking my grandchildren home i later found out that it was the fuel rail that caught fire while driving the night it happen i had it towed home. *tr
207/01/1997
 Fuel gauge inaccurate. yh
FUEL SYSTEM, OTHER - FUEL INJECTION SYSTEM
02/07/20041050002
 I have owened a 1997 ford expedition for 1 year. in this time i have had the same problem twice. the spark plugs come loose from the piston head and are blown out and damage the coil pack. there is then un-burnt fuel coming from the piston chamber and the spark plug is still firing with the possiblity of a fire. the dealership has told me that this is a known and addressed issue by ford motor company, but ford will only pay for repairs upto 75,000 miles. this last time this happened it damaged the head and will require major repairs. i am mostly concerned with the fire saftey and believe that this should be a manditory recall.*ak
FUEL SYSTEM, OTHER - STORAGE - FUEL GAUGE SYSTEM
02/05/1998104/28/1997
 Fuel pump and sender failed causing the nozzle to shut off and the vehicle not to completely fill up. nlm