Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
FUEL SYSTEM, GASOLINE
06E056000UFI FILTERS USA E (Equipment)5864008/04/2006MFRFORD MOTOR COMPANY06/13/200606/23/2006
Defect SummaryCertain aftermarket fuel filters sold under the purolator brand name, p/n f65277, shipped from january 16 through june 2, 2006, for use on the above listed passenger vehicles. due to incorrect design, the quick connectors may not fully seat with the tube interface, even though the person making the connection may believe that the quick connector is fully attached.
Consequence SummaryFailure of this connection could lead to fuel spillage and, in the presence of an ignition source, a fire could occur.
Corrective SummaryUfi will notify owners and replace the filters free of charge. the recall began on august 4, 2006. owners may contact ufi filters usa at 800-230-5876.
NotesThis recall only pertains to ufi filters usa (purolator) aftermarket fuel filters and has no relation to any original equipment installed on the listed passenger vehicles.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
FUEL SYSTEM, GASOLINE
1564802/01/2002630702Some vehicles may exhibit a slow fuel fill condition and/or premature shutoff of the gas pump when the vehicle is being refueled. *tt04/19/2002
FUEL SYSTEM, GASOLINE - CARBURETOR SYSTEM
0018309/04/2000618588Concerns with the intake manifold leaking or weeping coolant from passenger side gasket at right rear corner of head-to-manifold joint. *jb04/17/2001
FUEL SYSTEM, GASOLINE - DELIVERY - FUEL PUMP
1548012/01/2001630585Some vehicles may exhibit a slow fuel fill condition and/or premature shutoff of the gas pump when the vehicle is being re-fueled. *tt04/18/2002
0020110/02/2000618539Some vehicles may exhibit hesitation on acceleration or while turning. *jb04/16/2001
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM
0219309/30/200210008588Driveability-idle-high idle speeds-throttle sticks after steady state driving in extreme cold ambient temperatures-vehicles built through 12/31/01 equipped with 4.6l engine. *mj08/09/2004
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY
1419706/04/2000613894Some vehicles may exhibit a slow fuel fill condition. *tt09/20/2000
FUEL SYSTEM, OTHER
1821710/01/200410010731Multiple vehicles - fuel level indication concerns - service tip. various models including 2005 super duty f-series, excursion, expedition, explorer, mountaineer and aviator. *tt12/07/2004
1731611/01/200310008166Fuel signal to instrument cluster service tip. *tt07/22/2004
039805/12/200310002780Malfunction indicator lamp (mil) illumination with diagnostic trouble codes p0442, p0455, p0456, p0457, p1442 or check fuel cap lamp illuminated with diagnostic trouble code p0457. *tt09/17/2003

Consumer Complaints


Fail datemilesoccurencesPurchase date
FUEL SYSTEM, GASOLINE
08/16/2010114000
 I was doing a left turn on a traffic light in my ford expedition 2000 08/16/2010 and the truck just died and the car behind me almost crash because i don't have control of the truck any more . and the reason i concern is because this happen every time the truck have a 1/4 tank of fuel and i take the truck for service to the dealer and run a diagnosis and they cannot find any thing ...... but i think is a dissing issue in the position of the fuel pump in the tank any ways i am not a mechanic; i just concern about safety about the person behind me was hurt
09/08/200387500508/31/2002
 Problems with headlights blowing out, replaced bulb, still no high beam. lights completely went out one night. had to have family member follow me home. battery detached to get lights inside off. lights originally went off when i plugged my cell phone in for charging; something that i have always done in my prior vehicles. vehicle cutting off, shop states that it is due to problem with emission. ac runs hot when vehicle keep turning off. vehicle acceleration is bad. vehicle even when running on interstate appear to be having difficulty maintaining speed, appears to be wanting to cut off. vehicle cuts off in middle of traffic for no particular reason. started putting premium gas, but gas smells are bad when i run vehicle in garage to warm up. shop thinks that once charge ac may improve. *la
FUEL SYSTEM, GASOLINE - DELIVERY
07/15/20022500020006/26/2000
 Ford expedition hesitates during acceleration ford did nothing to correct problem. *nm
08/28/200460300109/02/2000
 Smelled gasoline in our garage. discovered that the plastic shield around the gas tank had rubbed through both the shield surrounding the gas line and the gas line itself causing the suv to have a gas leak. dealer to replace gas line and shield. i will make sure to get both the shield and gasline.*ak
FUEL SYSTEM, GASOLINE - DELIVERY - FUEL PUMP
04/15/20005
 With less than 1/4 tank of fuel, facing downward, vehicle would shut off. low fuel light would come on. vehicle acted as if it was out of fuel. could not be restarted while down hill. took to dealer & mechanic indicated it was normal operation. contacted manufacturer. manufacturer informed consumer that a sensor in fuel pump located in rear of tank malfunctioned.*ak
FUEL SYSTEM, GASOLINE - DELIVERY - HOSES, LINES/PIPING, AND FITTINGS
07/12/2004800001
 Vehicle caught fire while parked in the driveway. there was no warning. the fire department arrived but was unable to determine the cause. the vehicle was towed to the dealer and they too were unable to determine the cause. provide further details. *nm
08/28/200460300109/02/2000
 Smelled gasoline in our garage. discovered that the plastic shield around the gas tank had rubbed through both the shield surrounding the gas line and the gas line itself causing the suv to have a gas leak. dealer to replace gas line and shield. i will make sure to get both the shield and gasline.*ak
06/10/200374480111/11/2001
 Fuel line rubbing against a sharp edge on firewall of 2000 ford expedition 4wd,5.4 engine, caused gas leak which was leaking directly on the exhaust and catalytic converter. if this had happened on trip which i had planned in the next two days my family could have been seriously hurt or worse.*ak
FUEL SYSTEM, GASOLINE - STORAGE
09/19/2005506/15/2000
 I noticed a small amount of fluid on my driveway at the left rear of my 2000 expedition which only has 28,140 miles. the dealer has informed me that the plastic gas tank is leaking at the seams where it is molded together. i contacted ford motor company and their response is there is nothing they can do since the car is out of warranty. *jb
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY
10/17/2008782531
 Tl*the contact owns a 2000 ford expedition. the contact stated that his fuel tank was leaking and the check engine indicator illuminated. the dealer stated that the fuel vapor recovery system was not operating properly. after testing the vehicle, the dealer discovered that the fuel tank was warped and fuel was leaking from the top. there is no recall on the fuel tank and the repair would cost $2,000. the contact was unsure whether or not he could repair the failure. the failure mileage was 78,253. updated 12/02/08. *lj updated 12/03/08. *jb
08/28/200460300109/02/2000
 Smelled gasoline in our garage. discovered that the plastic shield around the gas tank had rubbed through both the shield surrounding the gas line and the gas line itself causing the suv to have a gas leak. dealer to replace gas line and shield. i will make sure to get both the shield and gasline.*ak
02/01/2000
 When the vehicle has a 1/4 tank of gas or less and sitting on an incline fuel guage will not register fuel being in vehicle, and engine will stall. this occurs while parked or while vehicle is in operation. please provide any additional information/attachments. *note: consumer stated that if a vehicle was traveling on a slope and this happened, vehicle could lose steering and braking control. *ak
07/11/2000106/01/2000
 Dixie donelson had only purchased her ford expedition the month prior (early june), and was just underway for a trip to visit her daughter in colorado. the original police report documents her losing control of her vehicle within the first 40 minutes of her trip. further observations of the crash site have revealed tread remnants of new firestone suv tires. however, the expedition caught fire and all remaining tires burned to the extent of not being identifiable. dixie had told her duaghter she had new firestone tires, but we have had little success in determining the actual tire model.( dot number: tire size: (unknown) )
04/15/20005
 With less than 1/4 tank of fuel, facing downward, vehicle would shut off. low fuel light would come on. vehicle acted as if it was out of fuel. could not be restarted while down hill. took to dealer & mechanic indicated it was normal operation. contacted manufacturer. manufacturer informed consumer that a sensor in fuel pump located in rear of tank malfunctioned.*ak
 Plastic fuel tank leaks due to having a 1 inch hole from road hazards. dealer has seen vehicle. *ak
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY - MOUNTING
08/28/200460300109/02/2000
 Smelled gasoline in our garage. discovered that the plastic shield around the gas tank had rubbed through both the shield surrounding the gas line and the gas line itself causing the suv to have a gas leak. dealer to replace gas line and shield. i will make sure to get both the shield and gasline.*ak
FUEL SYSTEM, OTHER
09/13/20091320001
 2000 ford expedition spark plug blew out of the cylinder that it screws into causing loud tapping, banging noise. *tr