Ford Explorer 1993 - Service brakes - car safety information, failing parts, recalls, bulletins, complaints

Ford Explorer 1993

Recalls
Technical Service Bulletins
Defect investigations
Consumer Complaints

Recalls

Campaign	Manufacturer	Manufacturing date	Type	# of units affected	Date Owner notified Mfg	Recall Initiated by	Manufacturers of recalled vehicles/products	Report Recieved Date	Record Creation Date
SERVICE BRAKES, HYDRAULIC - POWER ASSIST - HYDRAULIC
96V024001	FORD MOTOR COMPANY	from 03/01/1991 to 11/01/1993	V (Vehicle)	108000	03/22/1996	ODI	FORD MOTOR COMPANY	02/05/1996	02/29/1996
Defect Summary	The studs which attach the brake master cylinder to the power brake vacuum booster assembly can develop stress corrosion cracking after being operated for an extended period of time in the southern california location.
Consequence Summary	If a crack occurs, it could result in one or both studs fracturing. the master cylinder could then separate from the vacuum booster, when the brakes are applied, preventing the service brakes from activating increasing the risk of a vehicle accident.
Corrective Summary	Dealers will replace the power brake vacuum booster assembly.
Notes	System: brakes; power assist; primary; booster. vehicle description: multi-purpose vehicles and light duty trucks originally sold or currently registered in the southern california counties of los angeles, orange, san bernadino, san diego, riverside, ventura, santa barbara, san luis obispo, imperial, and kern.note: owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time, should contact ford at 1-800-392-3673. also contact the national highway traffic safety administration's auto safety hotline at 1-800-424-9393.

Bulletins

Bulletin	Bulletin date	Item no.	Summary	Added
SERVICE BRAKES, AIR - CONTROLS
985A37	03/18/1998	601044	The parking brake pedal may go to the foor with little or no effort during application. *yc	06/23/1998
SERVICE BRAKES, AIR - DISC - ROTOR
9845	03/02/1998	601264	Availability of hub-mount brake rotor machining equipment. *yc	07/15/1998
SERVICE BRAKES, HYDRAULIC - ANTILOCK
985A22	03/18/1998	601025	A comprehensive pull and drift diagnostic procedure has been developed to assist technicians with vehicle service. *yc	06/19/1998
95212	10/01/1995	46478	The use of petroleum-based grease as a lubricant in servicing disc brakes is no longer acceptable because it may be incompatible with the rubber material used in the disc brake system. if petroleum-based grease is used to lubricate any par	04/25/1996
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS
99194	09/20/1999	6090082	Information for servicing and diagnosing brake vibration, brake inspection, and brake friction material replacement. *tt	03/06/2000
985A36	03/18/1998	601043	A grabbing and/or sticking condition during the first few brake applications when the brakes are cold or in the morning after an overnight rain may occur on some vehicles. *yc	06/23/1998
985A11	03/18/1998	601009	Service tip information regarding elimination of sanding rotors and drums. *yc	06/17/1998
96222	10/21/1996	50941	Brakes - elimination of sanding rotors and drums - service tip. *tw	06/17/1997
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DISC
985A13	03/18/1998	601012	The use of petroleum-based grease as a lubricant in servicing disc brakes is no longer acceptable. *yc	06/17/1998
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DISC - ROTOR
9814	01/19/1998	605562	Subject regarding the availability of hub-mount brake rotor machining equipment. *tt	07/09/1999
985A5	03/18/1998	601003	Hub-mount brake rotor machining equipment from rotunda is now approved for warranty and service use. *yc	06/17/1998
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DRUM - SHOES/LININGS
BC0324972301	01/23/1997	51434	Rear brakes grab when cold or damp. *jd	06/27/1997
BC0328961129	11/29/1996	50736	Concerns with rear brake grab during the first few brake applications when the brakes are cold or in the morning after an overnight rain. *tw	06/17/1997

Investigations

NHTSA ID	Manufacturer	Date open	Date close	Subject	Recall campaign
SERVICE BRAKES, HYDRAULIC
PE95001	FORD MOTOR COMPANY	01/03/1995	06/19/1995	BRAKE MASTER CYLINDER/BOOSTER SEPARATION
	There is no summary currently available
EA96017	FORD MOTOR COMPANY	07/24/1996	10/29/1999	BRAKE SYSTEM MALFUNCTION
	Consumers report a number of brake-related complaints, including wheel lockup, hard brake pedal and brake pedal fading to the floor, which are accompanied by extended stopping distances
EA95018	FORD MOTOR COMPANY	06/19/1995	04/02/1996	SEPARATION OF MASTER CYLINDER	96V024002
	Stress corrosion cracking (scc) occurs in studs used to secure brake master cyinder to power brake booster.due to scc, the studs fracture and master cylinder separates from booster.this results in sudden, unforeseen, and complete loss of braking.
EA95018	FORD MOTOR COMPANY	06/19/1995	04/02/1996	SEPARATION OF MASTER CYLINDER	96V024000
	Stress corrosion cracking (scc) occurs in studs used to secure brake master cyinder to power brake booster.due to scc, the studs fracture and master cylinder separates from booster.this results in sudden, unforeseen, and complete loss of braking.
EA95018	FORD MOTOR COMPANY	06/19/1995	04/02/1996	SEPARATION OF MASTER CYLINDER	96V024001
	Stress corrosion cracking (scc) occurs in studs used to secure brake master cyinder to power brake booster.due to scc, the studs fracture and master cylinder separates from booster.this results in sudden, unforeseen, and complete loss of braking.
SERVICE BRAKES, HYDRAULIC - ANTILOCK
PE96016	FORD MOTOR COMPANY	02/28/1996	07/24/1996	WHEEL LOCKUP WITH ANTILOCK BRAKE SYSTEM
	Consumers report that the antilock brakes on certain ford explorers lockup during braking.this condition cancause the vehicle to lose directional control, particularly when braking on wet or slippery road surfaces.

Consumer Complaints

Fail date	miles	occurences	Purchase date
SERVICE BRAKES, AIR - ANTILOCK

	When driving in the rain the (abs) antilock brake system is applied, the wheels lock up which causes the brakes to be reapplied in order for the brakes to work. please give more information.*ak
10/15/1993
	When pressing on the pedal to brake. the brake system makes a noise , and pedal pressure goes soft. also a delay in braking.*ak
SERVICE BRAKES, AIR - ANTILOCK - WHEEL SPEED SENSOR
06/10/2003		4
	While applying the brakes brake pedal got stuck. this caused the abs light to appear on the dashboard and remain on. consumer was able to maintain control of the vehicle, and drove it to the dealer for inspection. mechanic determined that the rear wheel speed sensor needed to be replaced and replaced it. however, the problem recurred. *ak
SERVICE BRAKES, HYDRAULIC
03/20/2003	135000	5
	Consumer noticed while traveling, the brakes were smoking due to over heating. dealer had been contacted and the braking system was replaced. the brakes continued to wear out once a month, the brakes had been resurfaced, adjusted and replaced 5 times. ak tt *jb

	Vehicle intermitantly has no brakes. dealetr said to pump abs brakes to work
SERVICE BRAKES, HYDRAULIC - ANTILOCK
11/01/2004		10
	Multiple failures, continually brake problems. the vehicle also overheated, thermostat replaced several times. a/c compressor malfunction, etc. bf a blowout ripped the running board assembly, the abs light was intermittent and the mechanic could not figure out why, the brakes locked up on the vehicle and violently skidded to a stop, the exhaust was replaced twice, there was a noise that lingered on in the front end and a loud creaking sound. sc
07/01/2004	180300	30	01/07/2003
	Intermitent - anti lock brakes failure. pedal drops down and noise (growl) occurs, followed by vehical pulling to one side with long stopping distance. recent incident required extreme braking and the brakes locked up and the vehicle slid out of control.*ak
05/14/2001		1	08/01/1993
	Insufficient braking resulted in rear end collision. 2nd accident of same nature after ford service inspection. independent brake shop replaced rear brakes and problem is ok. ford argues that brakes and vehicle were ok. *ak
06/10/1998		1
	Abs brake system causing rear wheels to skid. *slc
10/05/2000		0
	While driving and coming to stop would step on brake pedal but vehicle would not stop unless put into a lower gear. then, vehicle will stop slowly. *ak
06/01/1996			07/01/1993
	No summary
10/20/1999		1
	Pe00 020; consumer was traveling about 65mph on highway and heard a rubble and vibration, left front tire tread separated. tires were firestone #atx, p23575r15. consumer contacted the store where he purchased the tire from.ak anti lock brake system logic does not allow/permit brakes to slow the vehcile after tire faiure. this is seriously dangerous situation. yh
07/26/2000		0
	While driving and using brakes vehicle will wobble, and has a tendency to flip over. consumer has been on two wheels and slammed back down to the ground.*ak
		20	07/01/1993
	Sometimes while braking on a bumpy road the brakes release and the pedal goes to the floor. if re-applied quickly brakes will work, fortunately i was not following to close to another vehicle and was able to recover. *ak
02/28/2000		2	03/01/1996
	We have had continuous problems w/ our 93 explorer. the transmission went out at 93000 miles and had to be replaced. the abs light keeps flickering on and off and we are not sure which sensor is out. the dealership wants to charge an arm & leg just to tell us which sensor it is. my experience with the dealerships have not been positive. they charge too much for simple tasks and i have been lied to on numerous occasions about what is wrong with our vehicle. it idles rough and we have replaced all of the parts the dealership has said were bad and it still idles real rough. we have spent more on auto repairs than what the vehicle is worth. the air conditioner recently went out, the blower motor was replaced, now they are telling us it is the fan switch - somebody needs to give ford motor company a swift kick. i will never buy another ford vehicle as long as i live. it seems that foreign vehicles are worth the few extra bucks in the long run. *ak
			01/01/1998
	Brakes lock up on ice and water and while hitting a bump and applying normal brake pressure. have taken truck to several repair shops; no one seems to be able to fix problem including dealership. *ak
09/09/1999
	When driving andi applying brakes they made noise, and there was a loss of total braking power. pedal went all the way to the floor. consumer checked the braking fluids all the times and its always full the consumer had two recalls. the mileage for the first recall was 35000, and vehicle lost braking power at 50000 miles. *ak

	When driving and applying brakes, there was a noise and total loss of braking power. pedal went all the way to the floor. there were two recalls, but problem persisted. need nhtsa help in this matter. *ak

	The brake calipers stick to the front rotor, causing the brke fluid to overheat, and this causes the brakes to not respond in long distance travel. dealer has been contacted. *ak
07/07/1999
	While driving at 35 mph, going around a corner and applying the brakes, they locked up, causing the vehicle to skid, and consumer hit a curb, vehicle flipped over landed on the top of the roof of the vehicle, and the pavement was wet. *ak
10/05/1993		1	05/01/1993
	Brake pedal pressed with no back pressure nor braking effect; no skid; no abs indicator light/warning of system failure.
06/15/1999
	Ea96017; intermittently abs braking system locked up while in use which could have resulted a crash. please provide further information. *ak
12/29/1998
	Consumer was driving approximately 35mph when crashed into a gaurdrail. mechanic replaced fender/bumper/radiator/grill/ radialand radial support/ball join, and installed lift kit. however, vehicle still vibrated, even more when driving with 4 wheel drive. also, when making a turn steering locked up in 4 wheel drive. consumer then replaced all four tires. vehicle still vibrated. mechanic said the radius arm was bent, and replaced it. also, replaced the springs shocks/ abs sensors/ rear shield and bearings. *ak
03/01/1999		5	02/01/1996
	No summary
08/01/1998
	While making a turn braking system malfunctioned, causing the brake pedal go to the floor and a grinding noise, which caused an accident. cause unknown. dealer cannot determine problem. please provide details. *ak
		1
	Anti lock brakes continuously lock up causing skidding and extended stopping distance.
07/01/1997		20	06/01/1993
	Abs brakes are noisy.

	The calipers locked up, melting the brake lining. owner has had the calipers replaced four times. dealer has been notified. *ak

	Owner has abs brakes,when brakes are applied pedal goes to the floor. also brakes lock up when applied.cause unknown. *ak
10/26/1995		3	11/18/1992
	Anti-lock brake system not working properly, vibration, pulling and extended stopping distance, repair made with no improvement.
01/27/1998		2
	While driving vehicle about 35 mph the brakes had failed because they did not work when driver applied them. this problem had happened twice and repaired twice. dealer said the brakes had suffered from overheating. *ak
02/01/1997		4	10/01/1993
	When setting the parking brake, there was a sudden loss of latching, pedal sprung up. also, abs brake failure. *ak
07/29/1997
	Abs brakes are subject to intermittent failure, causing extended stopping distance. on other occasions brakes made grinding sounds. when applying the brakes the pedal goes to the floor. causing truck not to stop. *ak
06/30/1995
	Brakes: driving approximately 45mph, approaching a red light, attempted to stop and there were no brakes. brake pedal went completely to the floor and it was hard stopping the vehicle. *ak
		1
	Antilock brake relay failed, also sensor replaced.
07/01/1996		0	02/01/1997
	Anti lock brakes fail to stop vehicle properly/cause wheel to lock up.

	Abs braking system failed.
06/05/1997		15
	While driving vehicle 20 mph the abs did not respond when stepping on brake pedal; the vehicle had been taken to the shop many times, the mechanic did replaced the total braking system. ak also the left speaker was inoperable, and dealer replaced the front cover gasket due to an antifreeze leak. jb
01/12/1997		0
	Driving vehicle and going about 55 mph, started slowing down; applied (abs) brakes, they hesitated before catching; hit another vehicle left rear side; happened before, a month later abs brakes locked up at 5 mph. *ak

	Owner states that his abs brakes go out completely at times, he also notes that the brake pedal goes to the floor. *ak
12/16/1996
	Left front abs brakes locked up, ended up with no brakes and the abs brake light continues to come on after it suppose to have been repaired. please describe details.
05/07/1996
	#ea96-017, was driving in dry weather and abs brakes locked up, causing the truck to rollover . *ak
10/19/1996		1	09/01/1993
	Antilock brakes lock up.
02/10/1996
	While driving vehicle hit an ice spot and abs brakes locked up, vehicle speeded up and there was no steering or brakes. *ak

	When applying the abs brakes in a sudden stop situation, the vehicle brakes lock up. *ak
05/31/1995		4	11/01/1993
	The brakes locked up and the vehicle went out of control, the road was slightly wet. the system has abs and the light keeps going on & off.*ak
12/01/1995		1	10/09/1995
	Antilock brake system performs inadequately in inclement weather.
10/08/1996		1	12/01/1993
	Antilock brakes lock up in inclement weather.
10/21/1996		6	07/03/1996
	Antilock brakes lock up.
01/06/1996		1	04/01/1993
	Antilock brakes locked up, causing loss of control/accident.
		1
	Vehicle's abs braking system locks up intermittently. this occurs in hard braking conditions and while accelerating in speed. the activator pump is operating when it is not needed./ causing premature lockup. phone ext 240. ak jb
06/01/1994		5	06/01/1994
	Brakes emit burning odor after driving.
12/15/1993
	Poor abs performance, a vibration and extended stopping distance is experienced. also the wheels lock up. *ak
10/01/1995
	While driving and upon applying the abs brakes, the wheels locked up. investigation is closed (pe 96 -016).*ak

	When applying the brakes in an emergency the truck pulled to the side, has abs anti-lock brake system. *ak
08/12/1995
	Wheels locked up with anti-lock brakes, when driving on wet pavement the rear brakes locked up, pe96-016. *ak
03/21/1996
	Traveling on slushy expressway started to slow down, vehicle began to spin in a 30-60 degree angle, no response from abs braking system. *ak
10/02/1996
	Ea96-017 active , abs brake failure, rotors lock up, causing vibration in front and loss of control of vehicle. *ak

	When applying the brakes, the front abs brakes failed. please describe. *ak
08/08/1996		1	11/01/1994
	Antilock brakes release whenever driver hits a bump or pothole.
12/18/1995		1	10/01/1995
	Rear antilock brakes failed.

	Equipped with four wheel abs brakes, brakes squeal when applied constantly on wet or dry road surface. please describe details.*ak

	Four out five times abs brakes locked up. please describe details.*ak

	When applying the abs brakes, the vehicle brakes lock up. please describe.
09/05/1996
	Abs: when braking, generally when traveling downhill or on wet surface wheels lock up, within seconds feels as if wheels are turning again, when raining driver feels very apprehensive, could cause an accident.*ak
07/29/1996
	While driving mostly when road is wet, front right abs brake locks up, works fine after releasing brakes; also, between 65 to 75 mph vehicle shakes severly.*ak
01/01/1990
	Abs brake lockup while driving in wet weather and quick stops, causing a loss of control of vehicle. *ak
09/09/1993
	Failure of the anit-lock brakes, when driving in wet weather conditions the vehicle brakes lock up.*ak
08/08/1993
	The brake pedal is low and when you hit a bump it goes to the floor. you hear a sqeaking noise when you apply the brakes. consumer has also ran a stop sign and has gone through (3) sets of brake pads. the system has abs.*ak
08/06/1996		1	11/01/1993
	Antilock brakes lock up when stopping suddenly, also makes noise when crossing bumps.

	In dry and wet weather the abs anti-lock brakes fail/ lock up . please describe .*ak
07/20/1996
	The brake drum has rusted, causing the abs to lock up on the rear wheels.*ak

	Upon starting vehicle, initially front brakes lock up and chatter.*ak
06/15/1996
	Experiencing anti-lock brake wheel lock up. the brakes lock and grab. repaired once and brakes still are grabbing and locking.*ak
		1	03/01/1993
	Vehicle veers to one side when brakes applied, also brakes cycle unnecessarily.

	In dry weather when applying the abs brakes the rear end pulls to the right . please describe .*ak
07/02/1996		1	09/03/1993
	When applying antilock brakes on wet roads, wheels lock up.

	Vehicle's rear abs braking system locks up while driving over bumpy roads or rail road tracks and will not stop.*ak
06/05/1996		3
	Failure on the anti-lock brake system, when making a stop the rear brakes will lock up, pe96-016.ak front brakes malfunction after driving through standing water two to three feet high, while driving in rain, front brakes locked up, consumer states brakes work normally under normal conditions. slc

	In dry and wet weather the the abs anti-lock brakes grab hard. please describe .*ak

	The abs brake light seems to go on and off, please give more information.*ak

	Pe96-016, when applying the abs brakes the front wheel locked up . please describe .*ak

	In dry weather when slowing down hit a bump and the abs brakes locked up, #pe96-016. ak consumer states brakes will either lock up or the brake pedal will act like it is trying to push itself back up when braking on rough roads. slc
06/03/1996
	Abs brake failure, the right front wheel bearning locked up and pinched off the hub from the axle. *ak
07/31/1996
	Had to have the entire front brake system replaced, vehicle is equipped with the anit-lock braking system. brakes only 16, 000 miles at time of replacement.*ak
		5
	Antilock brakes fail on wet roads.

	While driving, down hill experienced intermittent abs failure, upon applying brake vehicle vibrated and front wheels locke up, causing to skid, without prior warning, also, due rotor distortion exp. excessive wear of pads, replaced every three months.*ak
10/15/1993
	When pressing on the pedal to brake. the brake system makes a noise , and pedal pressure goes soft. also a delay in braking.*ak
04/20/1996
	Failure on the rear wheels, wheels lock up with anti-lock brake system when making a sudden stop, pe96-016.
07/25/1995
	Abs; when applying the brakes on wet road conditions or after raining the system locks up. *ak

	Upon braking omn dry surface, experienced intermittent right rear wheel lock up, causing tires to squeal. *ak
06/15/1996
	During wet conditions rear abs brakes lock up. *ak

	# pe96-016 when applying the brakes lock up someimes, please describe . *ak
08/15/1993
	Abs: wheels lock up during hard braking, dry/wet surface, no warning. *ak
05/01/1995
	The wheels lock up occasionally due to the abs system on the truck. please describe. *ak

	Abs: when applied, brakes did not kick in, at times, feel of locking up; increased stopping, experienced brake lock up. *ak
01/01/1994
	Rear abs brake system locks up while driving on gravel road. *ak
07/09/1996
	The vehicle's wheels locked up due to the abs brakes.please describe. *ak
04/08/1996
	Applied brakes, wheels lock up abruptly when abs is activated.
10/21/1993
	Wheel locked up with abs, the abs brakes lock up, particularly on wet surfaces pe96-016. *ak

	When applying abs braking system it has wheel lockup. pe96-016

	Anti-lock brakes do not act as if they want to stop sometimes. *ak
01/15/1996
	6094655600:rose fox: abs: brakes lock up, truck pulls hard to right when braking high speed, no warning. *ak

	Pe96-016, abs brakes are locking up. please describe details. *ak
01/02/1993		2
	Antilock brakes intermittently lock up. (first vehicle on 601380) *dsh
01/03/1996
	Driver experienced abs brakes wheel lockup while driving, driver lost total control of vehicle. *ak

	Abs brakes; when applying the brakes in wet weather, vehicle pulls to the right. *ak
04/01/1996
	Brakes do not respond when brake pedal is depressed. *ak
02/01/1996
	Abs system failure, when applying the brakes, the vehicle will pull to the right. *ak

	Abs brakes; on dry road surface, rear brakes locked up. please describe details. *ak

	Experiencing problems with abs system, warning light continuously comes on after being fixed. *ak
02/15/1996
	(abs) failure on the brakes systems caused the consumer to have an accident. *ak
01/10/1996
	Abs: when applying anti lock brake, brakes lock up; vehicle stopped so hard and fast, hit curb/flipped over. totaled. driver's window shattered, injured driver.
01/08/1996
	The abs is not working properly.please describe. tt

	While driving, in wet weather experience intermittent brake failure, when pedal goes to floor, then continues to roll forward, without prior warning. tt

	Abs braking problems. please describe. tt

	Abs does not work, brakes lock up. please describe. tt
04/21/1995
	Abs, vibration in front end caused by the rotors replaced, need to replace insulator mounting bracket. tt
08/05/1995
	When applying the brakes the pedal becomes hard and pushes the occupants foot back up and will not stop the truck. please describe. tt

	When start the car the abs anti-lock brake light comes on and stays on . tt
02/15/1995
	Abs: while braking, whole vehicle shakes/shimmies violently; hard to control. tt
03/01/1993		3
	When applying the brakes are soft when starting the car, squeal and lock. the brake feels wet have abs anti-lock brake . tt
09/30/1993		2
	When driving on rough road abs brakes have to be tapped in order to brake properly also abs light comes on at random. tt
08/07/1995
	Coming out of parking lot went to apply brakes and had none this is the abs system. tt
08/18/1995
	Abs, brake failure, when brakes are applied, has extended stopping distance in for repair can not be repaired. tt
05/15/1993
	Abs: whole front brake system replaced 14 times within 38,000 miles; brakes grind, chewed pads, locked up, sometimes no brakes at all; no warning. tt
07/11/1995		3
	Hard pedal occurred when braking on rough snowy road/could not get good slowing and stopping action. *ak
07/08/1995
	The abs braking system comes on too frequently. please describe. *ak
06/30/1995		10
	The abs brakes when you apply them in an emergancy make a loud noise and the car slides. *ak
06/22/1995
	Abs system failure, oversensitive abs system. tt
09/01/1993		20
	The brakes are making noise, has abs anti-lock brake s. tt
11/09/1994		1
	The abs system failed to stop vehicle in a reasonable distance at approx. 25mph. tt
08/17/1993
	During inclimate weather brakes squeal no response from anti lock brakes. tt
03/01/1994		3
	Vehicle pulls to the right when braking, also abs light comes on. *ak
05/08/1995
	Front brake failure, equipped with abs system. tt
06/05/1994
	717-232-1254:abs: brakes squeaked; grab/release; feel like warped drum; locks up; sound of metal against metal grinding. tt
04/01/1995
	Abs, when applying brakes have pedal faded complete loss of effectiveness. tt

	Abs brakes; brakes tend to make loud noises sometimes when applying and extended stopping distance. please describe details. tt
01/15/1995		5
	Anti-lock brakes are too sensitive, causing abs to engage continually when applying brakes while going over imperfections in roadways. *skd
04/18/1995		1
	Everytime consumer goes to press on the brake, car veers to the right, there hard braking system is abs anti lock. tt
06/07/1993		2
	While driving abs brakes went out came back and went out again. tt
02/15/1995
	Abs, brake failure when brakes are applied experience extended stopping distance intermittent occurance. tt
12/22/1994		20
	Anti-lock brakes fail frequently while driving on curved roads or over potholes, causing pedal to push up/loss of control. *skd
02/05/1995
	Left front wheel locked up turning vehicle into wall/tunnel owner released brake pedal and truck straightened. severe grinding after incident. tt
01/06/1995		4
	Anti-lock brakes locked-up three times, once resulting in loss of control/accident. *skd
11/10/1994
	Anti-lock system malfunctioned dealer say there are service bulletins but doesn't apply to consumer. tt

	Abs brakes; when applying brakes pedal will go to the floor. dealer has replaced shoes and other brake components and self adjusting system, still fails. tt
SERVICE BRAKES, HYDRAULIC - ANTILOCK - ABS WARNING LIGHT
08/01/1996		1	10/18/1992
	Antilock brake warning light illuminated stays illuminated 90 percent of the time while driving, when it's off and brakes applied, vehicle swerves from side to side.
		1	10/01/1992
	Abs warning light flickers on/off.
SERVICE BRAKES, HYDRAULIC - ANTILOCK - CONTROL UNIT/MODULE

	The abs anti-lock sensor when out, please describe. *ak
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS
08/08/2002
	While driving needs excessive effort to properly apply brakes. consumer hears squeaking noise.*ak
		1
	The front rotors and brake pads were replaced. *slc
05/31/1997		10	05/01/1997
	No summary listed for this vehicle. *ak
05/12/1994
	When driving at any speed and applying the brakes, it felt like the brake pads were cracking. vehicle has been in repair shop nine times for brake problems, and the dealer can't determine the problem. *ak
		1	03/01/1997
	Brakes failed.
		1	11/01/1992
	Brakes failed, causing loss of control.
05/29/1996		1	12/07/1992
	Brakes failed.
02/28/1996
	When you apply the brakes, instead of gripping the road ,the brakes freeze or lock and vehicle skids forward.*ak
07/01/1993		1
	Vehicle slides to right when brakes are applied, causing accident/rollover. *dh

	Brakes locking up, no injuries. *aks
02/01/1996		1
	Brakes failed. *sd
07/19/1995		9
	Right rear wheel pulled to right, due to failed brakes, causing accident/injuries. *dsh
09/25/1995		5
	Problem with brakes, causing front brake pads to wear out quickly. *dsh
04/07/1994		7
	Noisy brakes failed seven times. *dsh

	Experiencing brake malfunctions, have to pump to be able to stop. *ak
05/01/1994		1
	Car pulls to right due to front brakes being metal to metal. *dsh
08/09/1995
	During emergency stopping twice, brake pedal faded to the floor, resulting in two different accidents, replace pad/shoes/rotor to no avail. tt
09/05/1995
	The truck has had several brake jobs. when applying the brakes the vehicle goes all over the road. please describe. tt
08/17/1995
	Brakes system failure, brakes would lock when stopping at low speeds. tt
08/01/1993
	Brakes were spongy, had whole system replaced, spong` again. tt
05/12/1995
	Pe95- 032 active,brake failure extended stopping distance. tt
08/19/1994
	During brake application noticed a squeaky sound which also resulted in a loss of brakes. tt
02/16/1984		9
	Brakes failed, causing extended stopping distance. *aw
02/22/1995
	During brake application the pedal went to the floor. tt
10/15/1994
	Repeated brake problems,pulling to the left very violently.front wheel bearings failed. tt
05/12/1994		2
	Brakes failed twice on incline, causing vehicle to roll backwards. *ak
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DISC
06/18/1997		4
	Ongoing problem with brake caliper sticking and causing rotors to be cut and warped. vehicle been to independent repair shop on four occasions, and problem still reoccurring. please feel free to provide us with any further information concerning this matter. *ak
		2	06/01/1993
	This vehicle seems to suffer from premature wearing out of front disc brakes and rotors. new pads and rotors resurfacing were needed at approx 15400 miles, and new pads and complete new rotors were required at approx 28608 miles. when ford service was asked about this frequent disc brake replacement, the response was there is nothing we can do about the design of the vehicle. i have friends with explorers from this same model year who have reported even more frequent disc brake and rotor replacement. *ak
08/21/1997		1
	Vehicle hesitates to stop when brakes are applied.

	Upon starting vehicle, initially front brakes lock up and chatter.*ak
06/05/1996		3
	Failure on the anti-lock brake system, when making a stop the rear brakes will lock up, pe96-016.ak front brakes malfunction after driving through standing water two to three feet high, while driving in rain, front brakes locked up, consumer states brakes work normally under normal conditions. slc
07/16/1996		1	01/01/1993
	Front brakes make noise/vibrate when applied on slick roads. *aw
		1	12/01/1993
	Front brake rotors worn thin while later developing a crack w/thumping. excessive heat builds up resulting extensive failure.tt consumer stated that approximately 29,000 miles the front brake pads needed replacing, also the rotors cracked at approximately 40,000 miles the cracking of the rotors also caused damage to the calipers.*jb
02/13/1995		3
	Brakes failed twice and pedal went to the floor. *skd
05/08/1995		11
	Replaced warped front brake calipers/rotor/pads. *ak
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DISC - CALIPER

	The brake calipers stick to the front rotor, causing the brke fluid to overheat, and this causes the brakes to not respond in long distance travel. dealer has been contacted. *ak

	The calipers locked up, melting the brake lining. owner has had the calipers replaced four times. dealer has been notified. *ak
		1	08/01/1993
	Front brake calipers failed.
05/01/1993		1
	Calipers replaced due to squeaking brakes. *dsh
12/07/1995
	Front brake calipers are corroded, partial loss of braking. tt

	When applying, front brake pads staying together due to calipers failing. please describe details. tt
08/08/1994
	Consumer replaced the caliper a year ago because being worn having the same problem the car is off warranty . tt
01/06/1995
	The brake caliper stick that cause the rotor to be replace. tt
10/20/1994		1
	Defective calipers, causing rotors to warp/vehicle to to pull to right/noise. *skd
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DISC - PADS
02/01/2000		5	07/01/1993
	Front disc brake pads wear abnormally fast, i've replaced the pads 5 times in 100000 miles of operation. when driving this vehicle you can feel that most if not all of the breaking is done by the front breaks, i feel that the brake design for this vehicle is inadaquate it should have disc breaks installed in the rear taking up more of the braking load. *ak
		2	08/01/1993
	Front brake pads failed.
10/17/1996		7
	Brake rotors/pads constantly replaced due to excessive wear, more than normal pulsation in brakes, dealer also replaced front brake pads and rear brake shoes. *ak
09/03/1996		2	12/31/1994
	Front brake rotors failed, causing brakes to vibrate; also replaced brake pads and reattached rearview mirror. *ak
08/08/1993
	The brake pedal is low and when you hit a bump it goes to the floor. you hear a sqeaking noise when you apply the brakes. consumer has also ran a stop sign and has gone through (3) sets of brake pads. the system has abs.*ak

	While driving, down hill experienced intermittent abs failure, upon applying brake vehicle vibrated and front wheels locke up, causing to skid, without prior warning, also, due rotor distortion exp. excessive wear of pads, replaced every three months.*ak
03/01/1995		1
	Brake pads replaced. *sd

	When applying, front brake pads staying together due to calipers failing. please describe details. tt

	Have to replace brake pads every two months, premature wear. tt
08/30/1995		2	06/01/1993
	Excessive wear on the front brakes, brake pads need replacing 2k miles. tt *jb
05/15/1993
	Abs: whole front brake system replaced 14 times within 38,000 miles; brakes grind, chewed pads, locked up, sometimes no brakes at all; no warning. tt

	The brake pads the inner pads has worn out this is seven pads that have been on the car . tt
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DISC - ROTOR
		2	08/01/1993
	Front brake rotors failed.
07/12/1995
	Brakes/rotors: excessive brake wear. brakes and rotors have to be replaced every year. brakes also make a loud noise. *ak
10/17/1996		7
	Brake rotors/pads constantly replaced due to excessive wear, more than normal pulsation in brakes, dealer also replaced front brake pads and rear brake shoes. *ak
04/01/1995		3	03/01/1993
	Front brake rotors failed three times.
09/03/1996		2	12/31/1994
	Front brake rotors failed, causing brakes to vibrate; also replaced brake pads and reattached rearview mirror. *ak
10/02/1996
	Ea96-017 active , abs brake failure, rotors lock up, causing vibration in front and loss of control of vehicle. *ak
06/01/1996		1	10/23/1993
	Front brake rotors cracked. *sd

	While driving, down hill experienced intermittent abs failure, upon applying brake vehicle vibrated and front wheels locke up, causing to skid, without prior warning, also, due rotor distortion exp. excessive wear of pads, replaced every three months.*ak
05/01/1993		1
	Rotors replaced due to squeaking brakes.
09/15/1995		5
	Brake hub/rotor deteriorated beyond the point of repair, causing grinding noise. *dsh
09/01/1995		1
	Front rotors cracked. *dsh
03/01/1995		1
	Rotors replaced. *sd

	Vehicles front braking system rotors warp prematurely had 3 replacements at 20, 35, and 56,000 miles. tt
		1	12/01/1993
	Front brake rotors worn thin while later developing a crack w/thumping. excessive heat builds up resulting extensive failure.tt consumer stated that approximately 29,000 miles the front brake pads needed replacing, also the rotors cracked at approximately 40,000 miles the cracking of the rotors also caused damage to the calipers.*jb
04/21/1995
	Abs, vibration in front end caused by the rotors replaced, need to replace insulator mounting bracket. tt

	Purchase new had to replace the rotor, front end alignment wear out the front tire . tt
02/07/1995
	The front disc rotor crack. tt
06/15/1994
	Replacement of front brake rotors due to hang ups. causing them to drag. this is the second incident. tt
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DRUM
01/05/1999		1
	The vehicles right and left rear wheel brake drum becomes extremely hot and consumer can smell an odor of hot oil emanating from the wheel once parked in garage. nlm

	Vehicle has rear brake lockup, this occurs in hard stopping conditions only.*ak
03/22/1995		2
	Rear brakes squeak/lock up, also vehicle pulls towards the right when braking, causing loss of control. *skd
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DRUM - DRUM
07/20/1996
	The brake drum has rusted, causing the abs to lock up on the rear wheels.*ak
06/05/1994
	717-232-1254:abs: brakes squeaked; grab/release; feel like warped drum; locks up; sound of metal against metal grinding. tt
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DRUM - SHOES/LININGS
10/17/1996		7
	Brake rotors/pads constantly replaced due to excessive wear, more than normal pulsation in brakes, dealer also replaced front brake pads and rear brake shoes. *ak
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DRUM - WHEEL CYLINDERS

	Wheels locked up when brakes was applied suddenly. *ak
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - HOSES, LINES/PIPING, AND FITTINGS
07/27/2006	143231	2	12/20/2005
	During normal operation left rear brake line cracked, lost all brake fluid, managed to stop vehicle on in median, had vehicle towed to repair shop, after left rear brake line was replaced mechanic was bleeding brake system, during the process the main brake line leading to the rear brake lines cracked and developed a leak, lost all brake fluid again!fortunately this time it happened at shop, had all brake lines replaced, advised shop to hold on to old (original) brake lines. *jb
09/25/2002		1	03/31/1995
	Consumer states the brake line on the right rear axle was severely rusted.*jb
09/09/2002
	Vent hose is on rear axle housing and rubbing on rear brake line.*ak
03/01/1993		2
	Brake fluid accumulates on inside rim of front tires. tt
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - MASTER CYLINDER
03/25/2000		1	10/01/1992
	Master cylinder to brake booster stud sheared off probably due to stress corrosion crack as detailed in nhtsa recall # 96v024001. braking service severely diminished as master cylinder deflects to one side when brakes applied. ford refuses to assist in repair cost even though the problem is known to them.

	The studs which attach the brake master cylinder to the power brake vacuum booster assembly has developed corrosion and cracked . vehicle included in recall number 96v024001. please give any further details. *ak
01/29/1997		1	11/15/1996
	Master cylinder failed resulting in a vehicle collision.
11/01/1997		1	01/01/1993
	Bolts on the master cylinder broke, causing total loss of braking power

	The master cylinder replaced made a noise . tt

	Upon applying brakes, vehicle failed to respond due to master cylinder. master cylinder and brakes were replaced w/condition ,starting to reoccur. *ak
SERVICE BRAKES, HYDRAULIC - PEDALS AND LINKAGES
11/20/2000
	While driving braking pedal linkage broke which caused no braking abiltiy at all, and resulted in a crash. will be taking to dealer. please provide further information.*ak
03/30/1999		10	05/01/1997
	Abs brake system problem. brake pedal locks in up position. won't go to floor. no brakes. high pressure (perhaps 300 lb) will force pedal down and get brakes. removal of abs fuse prevents recurrance, but no abs braking then.
03/23/1995		1	01/07/1993
	Brake pedal sticks.
SERVICE BRAKES, HYDRAULIC - POWER ASSIST - HYDRAULIC

	Recall 96v02400; ms. roberson purchased vehicle used, and is now experiencing the safety defect. caontated the dealer and manufacturer after finding out that the recall was performed, and she would like proof showing that the recall was done. they will not give out that information. *ak

	Dealer's instructions from manufacturer indicates only to inspect for fracture of studs, and to replace only when cracked, our information indicates the studs should be replaced regardless. when contacted manufacturer, owner got no assistance. dealer refused to do recall, 96v024-001, mfr campaign 96s35. *ak
07/02/1996
	Recall related, 96v024001, brakes power assist: primary booster failed, impact 12:00, speed 55 mph never recevied notice. *ak
06/11/1996
	The dealership hasn't had the part yet she keeps getting the run around concerning recall repair of brake power assist primary booster 96v024001. *ak
SERVICE BRAKES, HYDRAULIC - POWER ASSIST - VACUUM
03/25/2000		1	10/01/1992
	Master cylinder to brake booster stud sheared off probably due to stress corrosion crack as detailed in nhtsa recall # 96v024001. braking service severely diminished as master cylinder deflects to one side when brakes applied. ford refuses to assist in repair cost even though the problem is known to them.
			07/01/1993
	Since march 1996 (2) area dealerships refused to order parts for recall brake power assist; tauder ford, phoenixville pa and old forge ford, springhouse pa. recall 96v024000. *ak