Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - HOSES, LINES/PIPING, AND FITTINGS
95V052000FORD MOTOR COMPANYfrom 11/01/1994 to 02/01/1995V (Vehicle)810003/06/1995MFRFORD MOTOR COMPANY03/15/199503/23/1995571105
Defect SummaryIn some of the vehicles, brake tubes were misrouted between the master cylinder and the hydraulic control unit and results in exceeding the allowable stopping distances as required by fmvss no. 105, hydraulic brake systems. in addition, seals within the master cylinder could be abraded by this condition over time resulting in an internal leak and a further reduction in brake performance.
Consequence SummaryConsequence of non-compliance: stopping distances could be longer than intended resulting in increased potential for a vehicle accident.
Corrective SummaryDealers will reroute the brake tubes.
NotesSystem: brakes; hydraulic; lines; metallic; fmvss 105.vehicle description: 2-door multi-purpose passenger vehicles. note: if your vehicle is presented to an authorized dealer on an agreed upon service date and the remedy is not provided free of charge within a reasonable time, please contact ford at 1-800-392-3673. also contact the national highway traffic safety administration's auto safety hotline at 1-800-424-9393.

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
SERVICE BRAKES, AIR - DISC - ROTOR
984503/02/1998601264Availability of hub-mount brake rotor machining equipment. *yc07/15/1998
SERVICE BRAKES, HYDRAULIC - ANTILOCK
736711/01/1999610794Some vehicles equipped with four wheel anti-lock brakes (4wabs) may exhibit wheel speed parameter identifications (pids) which read n/a immediately or above 7 mph when viewed using the new generation star (ngs) tester. *tt05/15/2000
1342410/01/1999609689Some vehicles equipped with four wheel anti lock brakes may exhibit wheel speed parameter identifications which read n/a immediately or above 7 mph. *tt04/06/2000
98031904/01/1998603512Concerns with false abs activation while light braking at low speeds. *yc02/23/1999
9521210/01/199546478The use of petroleum-based grease as a lubricant in servicing disc brakes is no longer acceptable because it may be incompatible with the rubber material used in the disc brake system. if petroleum-based grease is used to lubricate any par04/25/1996
SERVICE BRAKES, HYDRAULIC - ANTILOCK - ABS WARNING LIGHT
98031904/01/1998603512Concerns with false abs activation while light braking at low speeds. *yc02/23/1999
SERVICE BRAKES, HYDRAULIC - ANTILOCK - CONTROL UNIT/MODULE
BC053396110811/08/199650775Instructions for diagnosing faulty abs sensors. *tw06/17/1997
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS
1524909/01/2001625794Concerns with high brake pedal force to stop after rotor machining. *tt12/03/2001
9919409/20/19996090082Information for servicing and diagnosing brake vibration, brake inspection, and brake friction material replacement. *tt03/06/2000
985A1103/18/1998601009Service tip information regarding elimination of sanding rotors and drums. *yc06/17/1998
9622210/21/199650941Brakes - elimination of sanding rotors and drums - service tip. *tw06/17/1997
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DISC
985A1303/18/1998601012The use of petroleum-based grease as a lubricant in servicing disc brakes is no longer acceptable. *yc06/17/1998
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DISC - ROTOR
981401/19/1998605562Subject regarding the availability of hub-mount brake rotor machining equipment. *tt07/09/1999
985A503/18/1998601003Hub-mount brake rotor machining equipment from rotunda is now approved for warranty and service use. *yc06/17/1998
SERVICE BRAKES, HYDRAULIC - PEDALS AND LINKAGES
988904/27/1998601240Some customers notice a grinding, whining, pulsing, or fluttering at the brake pedal at speeds below 19 km/h (12 mph). *yc07/14/1998
SERVICE BRAKES, HYDRAULIC - SWITCHES - BRAKE LIGHT
0217609/02/200210008580Lamp-brake-invadvertent disabling of brake shift interlock. *mj08/05/2004

Consumer Complaints


Fail datemilesoccurencesPurchase date
SERVICE BRAKES, AIR - ANTILOCK
09/14/2000508/01/1999
 While traveling at approx 40mph i began to depress the brake pedal to slow down. at this time i had hit a pothole in the road. as i depressed the brake pedal it locked up and i could feel the anti locks attempting to active. i could not control the foward motion of the vehicle for approx 5 seconds almost hitting the vehicles in front of me. thi
09/01/199905/01/1995
 Anti-lock stop working each time the vehicle comes in contact with x-band radar signals from train signals or cellular telephone towers. anti-lock brake failure light comes on at the same place each day in my commute to work.
SERVICE BRAKES, HYDRAULIC
01/21/201265000
 I have a 1995 ford explorer and the dealer refuses to honor some of the recalls that have been orderd for my vehicle the reaclls are listed below recall date: mar 15, 1995 model affected: 1995 ford explorer summary: the inner tie rod assemblies were improperly manufactured and can fracture causing shaking or shimmy at low speeds. dealers will inspect the inner tie rods and replace the suspect tie rods. potential units affected: 49300 recall date: mar 15, 1995 model affected: 1995 ford explorer summary: in some of the vehicles, brake tubes were misrouted between the master cylinder and the hydraulic control unit and results in exceeding the allowable stopping distances as required by fmvss no. 105, hydraulic brake systems. in addition, seals within the master cylinder could be abraded by this condition over time resulting in an internal leak and a further reduction in brake performance. remedy: dealers will reroute the brake tubes. potential units affected: 8100 recall date: jan 31, 1996 model affected: 1995 ford explorer summary: vehicle description: multi-purpose passenger vehicles. this is not a safety recall in accordance with federal regulation 573. however, it is deemed a safety improvement campaign by the agency. the campaign will reinforce the bracket attachments of the rear liftgate gas assist cylinders which could pull away from the inside of the liftgate. remedy: ford dealers will reinforce the bracket attachments. potential units affected: 1029380 recall date: nov 28, 2000 model affected: 1995 ford explorer summary: vehicle description: sport utility vehicles. under certain conditions, a front sway bar link can fracture. dealers will replace both the left and right front sway bar links. potential units affected: 810000
12/27/2011
 My vehicle 3rd brake light is out all of a sudden don't drive it often and sorely surprise that it would just be completely out. it is expensive to replace and should be operable to the life of the vehicle. as it stands won't pass inspection and should be a recall on it. thanks
11/11/20091
 Service brakes, hydraulic details: i took my 95 explorer in for a recall (09s09) for a speed control deactivation switch which may pose a risk of fire if it leaked. when i got my veh. back i looked under the hood to check their work. (i am a mechanic my self by occupation) they had replaced the pigtail to the switch but not the switch itself. the letter talked about the switch and not a pigtail leaking brake fluid. the switch is mounted on the master cly.above the exhaust manifold area. the recall intent was to have ford replace the pigtail and switch or the switch but only if the switch was leaking. the service manager would not give me any explanation. is ford changing the wrong part. i am not sure how the pig tail will stop the brake fluid from leaking. *tr
12/01/20091452861
 I took my 95 explorer in for a recall (09s09) for a speed control deactivation switch which may pose a risk of fire if it leaked. when i got my veh. back i looked under the hood to check their work. (i am a mechanic my self by occupation) they had replaced the pigtail to the switch but not the switch itself. when i talked to the service manager about it he stated that the pigtail was the fire hazard and they only relocated the switch if it was leaking at the time of the recall. the letter talked about the switch and not a pigtail leaking brake fluid. the switch is mounted on the master cly.above the exhaust manifold area. was your recall intent to have ford replace the pigtail and switch or the pigtail and the switch but only if the switch was leaking. i will be waiting your reply thank you for your time. *tr
04/01/20031000281
 Consumer states when road is wet brakes are inoperative. dealer notified. *ak
SERVICE BRAKES, HYDRAULIC - ANTILOCK
08/01/20071200003002/01/2006
 Tl*the contact owns a 1995 ford explorer. while making a turn at 55 mph, the brakes locked without warning. as a result, the vehicle slid and crashed into a ditch before rolling over three times. the crash destroyed the vehicle. a police report was filed. as of november 6, 2007, the dealer had not inspected the vehicle. the driver sustained bruises to the back and shoulder blades along with cuts and scratches on his left arm. the contact felt that the antilock brakes caused the failure. the vin was unknown. the failure mileage was 120,000 and current mileage was 145,000.
04/09/20042
 While applying the brake pedal, it went to the floor. the driver was able to maintain control of the vehicle and drove it home. the cause has not been determined at this time. the driver will contact the dealer in the near future. please provide further details. *jb
01/17/200399700109/01/1998
 The abs system was problematic. ts scc
02/23/20021
 Front stablizer and sway bar have broken in the past 4 years, front tires can not be aligned and wear out faster because of this failure. *ak consumer states front stabalizer links were replaced due to on going complications, both front wheels bearing hub assembly failed, the front brake pads and rotors were replaced, and the front ball joints have some play. *yh
02/15/20021
 While driving at low speed, could feel abs system activating and brake pedal pulsating at braking. dealer was contacted. *jg
06/14/199905/01/1995
 Whenever my wife complained about the brake pedal pulsating/vibrating, i told her thats normal because it's the abs. she said it didn't do it all the time and the few times i drove her explorer to find out what she was talking about it did not act up. i just recently bought me a vehicle she felt comfortable driving and i took her explorer for a week. the abs acted up during a normal stop and i completely went through a stop sign. i would like to add that we have only been notified of one recall on the explorer and that was many years ago.*ak
01/24/20021
 While driving 35mph applied brakes and pedal went to the floor with no stopping power. pumped brakes a couple of times, and brakes automatically started working properly. dealer contacted.*ak consumer stated the master cylinder failed.*slc
01/01/2002
 Consumer contacted mechanic for grinding noises in abs braking system. but was informed that front abs brake pistons and calipers were made of plastic. please provide further details. *ak
07/01/2001105/01/1997
 No summary listed for above vehicle. *ak
11/15/199904/01/1995
 When driving at slow to moderate speeds, and attempting to brake normally, the abs system activates partway into the braking sequence. braking efficiency is drastically reduced, with braking distance significantly increased. this results in uncontrollable near collateral damage and personal injury. the situation is especially noticeable when navigating in parking lots where walking people and backing vehicles need to be avoided or when approaching vehicles stopped at traffic lights or breaking for crossing pedestrians. *ak
11/26/20000
 While driving about 25 mph and stepping on brakes pedal brakes locked up, and vehicle moved side to side. then, rolled over three times. vehicle was towed to dealer, and totaled with no cause of accident found. *ak
10/20/1998104/01/1995
 O/d off light flashed on and off for months. ford would not admit a problem till it was out of warranty. rpm's would go up dramatically for a few seconds while going down the road. abs sensor went bad causing unexpected and longer stopping distances at less than 20 mph. thje abs brakes would kick inon dry pavement at slow speeds when turning and braking at the same time. almost caused a couple crashes.
 While vehicle is being driven abs brake system prematurely activates at low speeds also vibration occurs within the brake pedal. please give any further details.*ak
07/16/19991
 Consumer was driving downhill on gravel road 10-20 mph, brakes were applied but failed to slow the vehicle, vehicle started to fish tail became unbalanced and rolled. *et
04/14/1998
 Ongoing problem with excessive wear of rotors and pads which are causing erratic noise when applying brakes. vehicle been in/out of dealer shop on several occasions and problem still occurring. please provide any further details. *ak
07/02/2000
 Consumer was traveling 40mph & road sloped, brakes were applied & brake pedal went straight to the floor. consumer had no control of vehicle. vehicle slid about 50 yards while going about 30mph. consumer couldn't prevent hitting another vehicle on the side. *ak
05/01/1999
 No summary listed for above vehicle. *ak
02/15/2000105/01/1992
 Started to apply the brakes to slow down when abs brakes locked up. vehicle spun around to the right & then back to the left. it flipped over & slid down the road. vehicle hit guardrail. driver had seat belt on at time of problem. vehicle towed to dealership. *ak
04/12/1999
 Hydraulic cylinder failure caused doors not to open properly. also, when applying brakes and coming to a stop, brake pedal would pulsate and go to the floor, resulting in extended stopping distance. contacted dealer.
07/16/1999110/01/1997
 While driving vehicle on dirt road going down hill applied brakes hit bump brakes locked, loss of control then vehicle rolled on side. vehicle is a total loss according to body shop. *ak
12/09/1998108/01/1995
 Vehicle was taken in for check up. the brake rotors were cracked causing failure. had them replaced. *ak
10/16/1997
 Brakes: driving approximately 65mph , attempted to slow down the brake pedal would not depress. using both feet, put vehicle in neutral and coasted to a stop. towed to dealer and they found nothing wrong. the next day driving on same highway the same thing occurred, and the vehicle caught fire. *ak
01/01/1997110/01/1995
 Antilock brakes failed five times, once causing accident/rollover/injury.
04/01/19970
 Grease from the suspension fell on the left brake rotor, causing brake failure, could not stop vehicle. *ak
 When applying the abs brakes while going over a bump, the brakes failed to stop the vehicle. *ak
11/29/19961
 Abs: brakes totally failed without warning while coming onto major st, pedal went to floor, driver shifted into park gear to stop vehicle, speed 5 mph. *ak
 Front/rear abs brake system on four different occasions and on dry pavement locked up, casuing increased stopping distance. *ak
10/10/1996106/01/1995
 When applying the abs brakes, the brakes failed. *ak consumer stated master cylinder failed it was a defective part and dealership replaced at no charge, also front bumper and front strip is damaged.*jb
09/23/1996307/13/1995
 Brakes failed three times.
 Somtimes in wet or dry weather the abs anti-lock brakes lock up . please describe .*ak
 Whenever traveling at less (20) miles, when braking and hitting a bump, the wheels lock up. the system has abs.*ak
08/21/1996
 Abs locked up when applied and when car hit a telephone pole the air bags did not deploy. please give more details. *ak
12/15/1995
 Abs: when coming to stop with foot on brakes, but not pressing down completely or when hit bump, brakes engage prematurely, grab/hold vehicle/jerk. *ak
 In icy weather when applying the brake, the abs brake failed. please describe . *ak
 While driving approx. 25-35mph, making left turn, suddenly rear wheels locked up, vehicle skidded across road, then rolled over twice. *ak
02/14/1996
 Traveling down an incline vehicle exhibits total brake failure. no response from anti-lock brakes. *ak
02/20/1996
 Abs, brake failure when brakes were applied pedal was very hard, vehicle was impact 3:00 position swirled out of control and impacted again, speed 20 mph. *ak
09/07/19957
 Anti-lock brake failure. *ak
1
 The abs system activates when braking down a steep slope and it activates when going over a bumpy road and braking at the same time. this incident occurred a number of times. then the truck does not stop. tt
07/01/19951
 Abs light came on intermittently due to road plastic in the system, later experienced total brake failure and no warning light. *ak
07/06/1994
 The brakes when they were applied after the recall work was done. please describe. *ak
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS
09/13/20021
 Consumer states that when trying to apply the brakes they can hear a loud noise and the brake pedal will go to the floor causing the vehicle to have extended stopping distance. dealer notified. nlmthe abs sensor went bad causing the front disc brake to wear quickly. there was a recall issued regarding the front sway bar links. consuemr was charged for labor and parts. also the front lower ball joints were replaced as well as the outer tie rods. *jg
06/07/20001
 Consumer states brakes failed once.* nlm
07/01/1998
 While driving braking system malfunctioned, causing brake pedal to travel to the floor and no braking ability, which may have resulted in a crash. happened twice, second time on may with 53,000. dealer cannot determine the problem. please provide further information and vin#. *ak
09/25/1996101/11/1995
 Rear brakes failed.
 Ran through a red light and ended up in an accident because the brakes gave out. please give more information. *ak
06/06/19956
 Recall repairs refused due to vehicle not being bought from local dealer.
02/16/1996
 Brake was very hard, unable to brake at all. *ak
01/06/1996
 Failure of the brake system caused consumer to have an accident, driver and passenger side air bags did not deploy. tt
 When driving dirt road when applying the brake car skids . tt
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DISC
02/23/20021
 Front stablizer and sway bar have broken in the past 4 years, front tires can not be aligned and wear out faster because of this failure. *ak consumer states front stabalizer links were replaced due to on going complications, both front wheels bearing hub assembly failed, the front brake pads and rotors were replaced, and the front ball joints have some play. *yh
02/15/20021
 While driving at low speed, could feel abs system activating and brake pedal pulsating at braking. dealer was contacted. *jg
01/01/2002
 Consumer contacted mechanic for grinding noises in abs braking system. but was informed that front abs brake pistons and calipers were made of plastic. please provide further details. *ak
01/11/2000408/01/1998
 Firestone 7515 garners ferry rd, cola sc 29209 did following repairs:05/22/00 alternator, 05/01/00 both rear calipers & drums, 02/15/00 eet/eec sensors, including temp sending unit, egr valve, coolant temp sensor08/07/99 front driver side lower control arm, ball jt, alternator and horn . i purchased new tires 09/15/00. i removed goodyear tires pulliam put on my truck 08/27/98.
04/14/1998
 Ongoing problem with excessive wear of rotors and pads which are causing erratic noise when applying brakes. vehicle been in/out of dealer shop on several occasions and problem still occurring. please provide any further details. *ak
 Brake pads and rotors are prematurely wearing out, cause unknown. please give any further details. *ak
05/27/1998212/07/1995
 When owner took truck for state inspection the front rotors and brake pads had to be replaced because the surface on the rotors were peeling off in chuncks. owner did not experience any braking problems. also, the underside of the explorer , the front link pin fell off, was missing. *ak
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DISC - CALIPER
02/03/1998105/03/1995
 With parking brake set, the rear disc pads froze to the rotor. upon starting vehicle in 4-wheel drive, the motion of the wheel ripped the brake caliper from its mounting (separating the pads from the rotor.) the brake hydraulic line was severed resulting in loss of break fluid and ultimately loss braking. emergency brake cable was broken providing no mechanical backup braking system.
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DISC - PADS
06/25/20002
 Rear passenger's tire tread separated at 65-70mph, causing driver to lose control. tire size p235 original equipment. *ak prior to recall (00t-005) consumer replaced two firestone tires. the consumer wants to be reimbursed for the cost of two tires replaced before the firestone recall. consumer also experienced noise when braking due to prmature wearing of brake pads and bad rotors which replaced. *yh
05/17/1995105/10/1995
 Brake pads shifting causing noise.
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DISC - ROTOR
06/25/20002
 Rear passenger's tire tread separated at 65-70mph, causing driver to lose control. tire size p235 original equipment. *ak prior to recall (00t-005) consumer replaced two firestone tires. the consumer wants to be reimbursed for the cost of two tires replaced before the firestone recall. consumer also experienced noise when braking due to prmature wearing of brake pads and bad rotors which replaced. *yh
12/09/1998108/01/1995
 Vehicle was taken in for check up. the brake rotors were cracked causing failure. had them replaced. *ak
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - HOSES, LINES/PIPING, AND FITTINGS
07/15/2003160000203/10/2003
 Dt: the contact stated there was nhtsa recall 95v053000 concerning tie rod assembly, and recall 95v052000 concerning service brakes; hoses, lines, piping and fittings. this vehicle experienced the same problems as indicated in the recalls, but was not included in the recalls due to vin. no repairs have been made at this time. *ak
03/10/200579840104/10/1995
 Consumer stated cruise control malfunctioned. consumer stated that brake fluid leaked onto the cruise control terminal. consumer was concerned that the vehicle will catch on fire. *ak the consumer attempted to buy a replacement part from the dealer, however, he was told the part was on back order. *jb
12/09/2004960001
 The brake line rusted, causing the brake pedal to go to the floor when depressed. consumer repaired the problem by himself. dealership was notified, but could not duplicate/resolve the problem. *ak
08/21/2004120440105/07/1997
 On saturday, august 21, 2004 i pulled out of my driveway and attempted to apply my brakes. the brakes went to the floor with very little resistance. i continued driving about 100 ft and noticed the brake light had come on. i thought it might be the emergency brake. it wasn't. within 10 seconds of noticing the brake light i attemted to stop. after about a minute of applying the brakes, i stopped. i applied the emergency brake and decided to open the hood to see if the brake reservoir was empty. it was 3/4 low. i went back to the house and brought back a can of dot 3-4 brake fluid. i filled the reservoir to the proper level. i got back into the car and started the vehicle. i again pressed on the brake pedal and again the pedal went to the floor. i used the steering wheel to turn the tires to the far right and then to the far left. i looked behind both front wheels to see if there was any visible signs of brake fluid leaking. there was none. i decided to chock the back tires buy placing a large tree log behind each rear tire. i then crawled under the rear area of the vehicle and noticed dripping brake fluid coming from above the transaxle (rearend). i placed my hand above and felt the hydraulic line and felt a large amount of corrosion on the brake line. i am sending the vehicle to parkway auto repair on wednesday, august 25, 2004. if you would like to see pictures or the actual brake line after it is removed, please let me know. no crash or injuries occurred from this equipment failure. *ak
03/26/19956
 Brake lines failed.
04/03/19951
 Replaced left brake hose. *ak
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - MASTER CYLINDER
11/06/2006200000111/01/2003
 Dt*: the contact stated while idling in the driveway for five minutes, the vehicle caught on fire. the fire department was contacted and extinguished the fire. the fire department determined the master cylinder switch on the front driver side started the fire. the dealer was not alerted.
09/01/20041
 We own a 1995 ford explorer xlt that has a faulty cruise control switch. ford will not fix the switch, but has recalled other auto models to fix the same problem. *jb
02/01/200110
 The consumer believes that the vehicle undisclosed transmission problem caused the clutch cylinder, slave cylinder, master cylinder and pressure plate to fail multiply times. *nm the clutch and slave cylinder was replaced four times, the mastercylinder was replaced three times, and the pressure plate had gone flat twice due to leaking. the transmission was hard to shift into low gears while in motion intermittently mostly in first and second. *sc
01/24/20021
 While driving 35mph applied brakes and pedal went to the floor with no stopping power. pumped brakes a couple of times, and brakes automatically started working properly. dealer contacted.*ak consumer stated the master cylinder failed.*slc
01/01/2002
 Consumer contacted mechanic for grinding noises in abs braking system. but was informed that front abs brake pistons and calipers were made of plastic. please provide further details. *ak
10/10/1996106/01/1995
 When applying the abs brakes, the brakes failed. *ak consumer stated master cylinder failed it was a defective part and dealership replaced at no charge, also front bumper and front strip is damaged.*jb
03/26/19956
 Master cylinder failed, causing accident. *dsh
02/06/1996
 The master cylinder failed brake go to the floor . *ak
05/12/1995
 Master cylinder failure, missing a cotter pin from the master cylinder. tt
SERVICE BRAKES, HYDRAULIC - PEDALS AND LINKAGES
02/12/19961210/01/1995
 Brake pedals sticks intermittently.
08/25/19955
 Brake pedal has locked up twice, once causing accident. *dsh
SERVICE BRAKES, HYDRAULIC - POWER ASSIST - VACUUM
 Brake light failed to illuminate due to brake booster pump incorrectly made too short not making contact. please describe details. tt
SERVICE BRAKES, HYDRAULIC - SWITCHES - BRAKE LIGHT
1
 Brake light assembly failed. yh