Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
FUEL SYSTEM, GASOLINE
06E056000UFI FILTERS USA E (Equipment)5864008/04/2006MFRFORD MOTOR COMPANY06/13/200606/23/2006
Defect SummaryCertain aftermarket fuel filters sold under the purolator brand name, p/n f65277, shipped from january 16 through june 2, 2006, for use on the above listed passenger vehicles. due to incorrect design, the quick connectors may not fully seat with the tube interface, even though the person making the connection may believe that the quick connector is fully attached.
Consequence SummaryFailure of this connection could lead to fuel spillage and, in the presence of an ignition source, a fire could occur.
Corrective SummaryUfi will notify owners and replace the filters free of charge. the recall began on august 4, 2006. owners may contact ufi filters usa at 800-230-5876.
NotesThis recall only pertains to ufi filters usa (purolator) aftermarket fuel filters and has no relation to any original equipment installed on the listed passenger vehicles.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
FUEL SYSTEM, GASOLINE
1287106/01/19996092035Some vehicles may exhibit a hard start / long crank condition due to fuel system pressure bleed down. *tt11/20/2000
620305/01/1999607024Some vehicles may exhibit a no start condition when parked on an incline with the vehicle in a nose down position and less than 1/4 tank of fuel. *tt11/03/2000
646206/01/1999606860Conditions on hard start due to fuel system pressure bleed down. *tt09/03/1999
FUEL SYSTEM, GASOLINE - DELIVERY - FUEL PUMP
0020110/02/2000618539Some vehicles may exhibit hesitation on acceleration or while turning. *jb04/16/2001
FUEL SYSTEM, GASOLINE - DELIVERY - HOSES, LINES/PIPING, AND FITTINGS
1553201/01/2002630018Information on vehicles exhibitng fuel line damage due to pinching/squeezing of the fuel return line. *tt04/11/2002
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM - INJECTORS
1385303/01/2001620276Some vehicles equipped with a 4.0l ohv engine may exhibit clogged / plugged fuel injectors. *tt07/23/2001
1385302/01/20006124494.0l ohv engine equipped vehicles may exhibit clogged / plugged fuel injectors. *tt06/08/2000
809702/01/2000612298Some vehicles equipped with a 4.0l ohv engine may exhibit clogged / plugged fuel injectors. *tt06/07/2000
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY
1271005/01/19996091686Some vehicles may exhibit a no start condition when parked on an incline with the vehicle in a noise down position and less than 1/4 tank of fuel. *tt11/09/2000
FUEL SYSTEM, OTHER
039805/12/200310002780Malfunction indicator lamp (mil) illumination with diagnostic trouble codes p0442, p0455, p0456, p0457, p1442 or check fuel cap lamp illuminated with diagnostic trouble code p0457. *tt09/17/2003

Consumer Complaints


Fail datemilesoccurencesPurchase date
FUEL SYSTEM, GASOLINE
04/27/2007001/04/1999
 Fire started from car to our house. caused major damage to our house and almost killed our cat. *tr
02/01/2007190000304/09/1999
 Tl*the contact owns a 1999 ford explorer. while driving 50 mph the vehicle stalled. there was a recall for the fuel system. however, the dealer stated that this vehicle was not included due to the vin. also, the hood on the vehicle will not open. the failure has not been diagnosed. the driver's door will not open with the key. the failure and current mileage was 190,000. *ak
06/15/200238000
 The biggest problem i have now is my transmission, on august 1st, my explorer lost its reverse, it is now august 25, and i still do not have my car, they fixed it on aug 20, it broke that night, took it back aug 22, broke again and then took it back that night and now they still have it and dont know what is wrong with it. i told them all i want is a car, but they say they cannot give me one. why? i dont have a car, i lease the one i have, cant drive it, still have to pay for it, and they wont give me a loaner.
11/10/19994
 Vehicle will stall when vehicle is attempting to idle, dealer has reprogrammed the pcm, replaced the air bypass valve, iac sensor and iac valve, however problem still exists. *slc
07/20/1999
 When stopping, vehicle hesitates. intermittently starts up, and gas pedal has to be pumped. dealer contacted and stated fuel system pressure bled down.*ak
FUEL SYSTEM, GASOLINE - CARBURETOR SYSTEM
08/01/2001308/19/1999
 Throttle body/linkage, etc, fails and causes pedal to stick. while driving, truck will surge forward or stall with no warning. pedal may also not disengage, reducing speed when released. *ak dealer found sticking iac valve. check engine light on. dealer found leaking intake seals and replaced. *tt
FUEL SYSTEM, GASOLINE - DELIVERY - FUEL PUMP
05/19/2006109/18/1999
 While driving at approximately 35 miles per hour, my 1999 ford explorer lost all power. my foot was on the accelerator and i was traveling at a constant speed. it was very, very scary and i was lucky to steer the car into a turning lane prior to the vehicle losing all momentum and coming to a complete stop. i had the vehicle towed to the dealership where they told me that the problem might be the fuel pump, but they didn't seem too sure about it, which worried me to the point that i have decided not to have it repaired at this time. i am now afraid to drive my car in the event that this could happen again! *nm
05/16/2000103/07/2000
 Consumer states vehicle would be hard to start at times, dealer replaced the fuel pump.*jb
01/09/2002103/01/2000
 Check engine light came, but car appeared to run/perform normally. when the light came on, i was low on fuel. had dealer check, reported taht i needed new fuel pump, there were leaks at intake gaskets & cost to repair would be about $1,200. second scan by another auto shop could not get the same computer codes as dealer. check engine light was reset. on 1/24/2002, when fuel tank was very low, check engine came on again. not convinced what the problem is! i am certain that water in the fuel is part of the problem. i am not convinced that a new fuel pump is needed.*ak
05/16/2000103/07/2000
 Consumer states vehicle would be hard to start at times, dealer replaced the fuel pump.*jb
07/10/2001201/01/2000
 I have had the fuel pump replaced two times. the first was at 8000. the first symptom was trying to die after backing out of my driveway. the second failure just occurred with the symptom being difficult starts.*ak
1
 Fuel pump failed. yh
FUEL SYSTEM, GASOLINE - DELIVERY - HOSES, LINES/PIPING, AND FITTINGS
01/01/19011
 1999 ford explorer fuel line leaking.***no answer required***. *mr the fuel lines that extends over the valve cover and into the fuel injection system is leaking fuel. consumer could smell the gas odor and pulled over to stop the vehicle immediately. *tt *nm
09/03/1999
 While driving down highway at approx 45mph switched lane to the right hand, and another vehicle came out from the consumer's right, swerved back over to another lane to avoid hitting consumer's vehicle. but, instead vehicle rear ended consumer's car. neither airbag deployed. also, inertia switch failed. contacted dealer. *ak
 Consumer has received a recall for the brake lines in july of 99. the dealer was notified regarding the recall on july 16, 99, and scheduled an appontment for repairs. when consumer went to the dealership, he was informed that the parts were not available. *ak
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM
06/30/2004302/11/1999
 Engine stalls out when you let off gas has done it three time first time took it dealer they could not find anything wrong second time did it coming of interstate ramp that was fun they replace part in fuel system (some thing about idle sensor?). my wife's and sister's 2000 ranger also did it. *ak
08/05/2003001/13/2001
 I have a eddie bauer 199 ford explorer, and the automatic fuel pump switch will just switch off for no apparent reason. this has happened while driving and after being parked. no accident has occured as of yet, but this is a very dangerous situation.
07/03/2002207/01/2099
 This is the second described component that has failed. the first failed around 12000 miles. the component failure results in the engine failing to idle. in order to keep vehicle running at speeds below 30mph it is necessary to keep one foot on the accelerator and the other on the brake when coming to a stop. failing to keep one foot on the accelerator and maintaining at least 500rpm will cause the engine to stall. the gearing arrangement of my explorer causes the engine to stall at speeds below 30mph without using both brake and accelerator when slowing down or coming to a stop. which means that i must keep my foot on the acelerator and brake at intersections when it is necessary to slow down or stop. my inital failure of the first occurred while driving on an open stretch of highway while slowing down for approaching traffic. fortunately, i was able to still control the steering after loss of the power-steering as a result of the stalled engine. i asked my dealer if there is a problem with the design defect of this component or was ford getting parts from a bad supplier. especially, since my vehicle now has the third such unit installed. he didn't know but they had replaced several units. i ask the ford customer service personnel the same questions but they stated that as far were concerned the number of failures for this particular component had not reached a point to be a concern. well unfortunately from the standpoint of safety, i think when there is the possibility of a vehicle engine stalling when you are driving down the road at or around 30mph and you can lose or greatly reduce your ability to steer your vehicle. my reason for contacting you is that i believe that ford has a design problem with this component especially when i now have the third such unit installed after two previous failures within a total of 58,549 miles. also, when the mechanics who service the vehicle state that they think the failure is the result of excessive heat near the location.
08/02/2000302/01/2000
 Vehicle stalled while in motion. *ak
03/02/1999602/25/1999
 Brake lights do not stay on when brakes are applied. lights come on, but go back out while brakes are still being applied. dealer has seen vehicle, and said that it is normal. *ak brake switch has been replaced 6 times and power booster has been replaced with no remedies, brake pedal makes a popping noise when released. message center, miles per gallon, is inaccurate and has been replaced, however consumer states it still does not work. rear suspension squeaks and groans over bumps, consumer states there is too much roll stiffness built into suspension, alignment checked and toe set due to vehicle wandering. water leaks inside door frames. automatic transmission is reluctant to downshift unless the accelerator is pressed flat to the floor. inside rear view mirrow mounted too low. consumer states squeaks and rattles show up all the time in the interior of the vehicle, rattles in dash, drivers door area, and b pillar. cd changer jammed twice. limited emblem replaced twice. speedometer reads too fast. *slc
06/10/19995012/01/1998
 No summary listed for above vehicle. *ak
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM - INJECTORS
08/13/1999
 Was smelling fumes inside vehicle. noticed fuel from exhaust pipe. parked vehicle & checked underneath & saw the leakage. have taken vehicle to dealer. was informed fuel injectors were open. this was causing the leakage problem. *ak
 Was losing fuel through exhaust pipe. could smell odor /fumes inside of vehicle. taken vehicle to dealer and was informed by the mechanic who checked, that the fuel injectors were stuck open, causing the leakage. *ak
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY
10/19/2004306/01/1999
 The interior of the fuel tank developed rust, causing the vehicle to stall multiple times on the road. taken to shop for a new replacement fuel tank.*ak *tc
08/19/2004830001
 The rear windshield wiper does not clear the entire window, the left turn signal did not wait until the turn was made before going off. the consumer believes something may have come loose which caused a gas leak while driving. the dealer refused to repair the wiper and turn signal under warranty. *jb *nm
1
 The ford manual for the 1999 ford expedition stated the consumer should stop fueling after the automatic shutoff of the service station pump stop fueling twice. the consumer was informed by a mechanic that over filling the tank could cause a cartridge filter in the filler neck to malfunction. *ak *jb
05/17/1999105/01/1999
 I dont understand why the 1999 ford explorers do not have a shield protecting the gas tank. the 1997 and 1998 have a shield. if i did not have a full tank of gas i could have burned to death. something flew up from the road and struck my gas tank. i was sick for 4 hours from the gas fumes. please see what can be done about this. it gives me a false sense of security knowing that my fuel tank is exposed the way it is.
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY - FILLER PIPE AND CAP
01/12/2000308/01/1999
 Gas cap does not seal,causing a vapor leak in fuel tank
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY - MOUNTING
11/22/20041
 The fuel tank was loose and was causing the fuel sending unit to fail. dealership was notified. the problem was repaired. *ak....the fuel tank wa snot loose. the baffle plate inside the fuel tank became unattached, sliding back and forth, which in turn also ruined the gas tank fuel sending unit. after inquiring of for dealership, they admitted that this could be a dangerous situation, especially if the sliding baffle plate severed the electrical wires to the fuel tank gauge sending unit. consumer felt that this was a manufacturing defect and he shouldn't have to pay for a new tank/fuel pump, and sending unit. *ak
FUEL SYSTEM, OTHER
04/12/1999101/10/1999
 Fuel gauge reads incorrectly. nlm