Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
ENGINE AND ENGINE COOLING - COOLING SYSTEM
1406204/01/2000613705Some vehicles may exhibit a cooling system leak due to a broken constant tension clamp. **mr07/27/2000
853404/01/2000613665Some vehicles may exhibit a cooling system leak due to a broken constant tension clamp. **mr07/26/2000
9923811/15/19996090164A temperature gauge fluctuation and / or a knocking / thumping noise may be audible inthe passenger compartment on some vehicles. *tt03/09/2000
ENGINE AND ENGINE COOLING - COOLING SYSTEM - RADIATOR ASSEMBLY
1461701/01/2001617995Subject pertaining to broken thermostat. *jb04/03/2001
1458301/01/2001617968Concerns with broken thermostats on engines. *jb04/02/2001
ENGINE AND ENGINE COOLING - ENGINE
02080108/09/20040415410011150Rattle noise from primary chain drive area 2000-3000 rpm - 4.0l sohc engine. *tt01/04/2005
0222111/11/200210008304Engine-gear driven synchronizers-incorrect installation-camshaft position synchronizer (cmp) installation tool correct application. *mj07/27/2004
0319909/29/200310004038Rattle/buzz sound from under the vehicle on 4.0l single overhead cam (sohc) engines. *tt11/14/2003
1695207/01/200310003839Postal fleet vehicles equipped with 4.0l fe engine may exhibit a low oil pressure gauge reading, check engine light on and sometimes upper or lower engine noise. *tt11/04/2003
033502/17/200310002482Idle air control (iac) valve diagnostic service tips. *tt09/03/2003
87019710/22/200210000592Incorrectly installed gear driven camshaft position (cmp) sensor synchronizer assemblies causing surge, lost of power, malfunction indicator lamp on and diagnostic trouble codes p1336, p1309 and p0340. *tt03/25/2003
1456001/01/2001617944Vehicles may experience start up timing chain noise. *jb04/02/2001
00M1211/01/2000616507Ford motor company is providing additional coverage for the 4.0l sohc camshaft chain tensioner and lower intake manifold gasket. *tt03/01/2001
1310108/01/19996091905Subject regarding the sbds relative cam timing test. *tt11/16/2000
1404804/01/2000613703Some vehicles may experience an oil leak at the rear crankshaft area after service. **mr07/27/2000
849304/01/2000613654Some vehicles may experience an oil leak at the rear crankshaft area after service. **mr07/26/2000
713810/01/19996090757Service tip information when servicing the 4.0l sohc short block assembly. *tt03/29/2000
1326009/01/19996090690Service tips information provided to assist when servicing vehicles with short block assembly. *tt03/23/2000
1318109/01/19996090540Information regarding camshaft position (cmp) sensor alignment tool chart (continued). *mjs03/21/2000
1317009/01/19996090518Information regarding 4.0 l sohc camshaft bolt torque. *mjs03/21/2000
699709/01/19996090310Some service manuals may list the incorrect camshaft position sensor alignment tool for vehicles with various engine sizes. *tt03/14/2000
698609/01/19996090291Information regarding 4.0l sohc camshaft bolt torque. *tt03/13/2000
991309408/01/1999609039Concerns with 4.0l sohc engines equipped vehicles exhibiting an oil leak from the oil pressure switch boss of the engine block. *tt12/07/1999
99687408/01/1999608805Subject pertaining to the sbds relative cam timing test which has been temporarily removed from use on some vehicles due to noise concerns. *tt12/06/1999
ENGINE AND ENGINE COOLING - ENGINE - GASOLINE
028104/29/2002637920Some vehicles equipped with the 4.0 sohc (single over-head cam) engine may exhibit a primary timing chain rattle noise. *tt12/09/2002
027604/15/2002636013Information on diagnosing engine rattle noise from primary chain drive area between 2000-3000 rpm on cold engine operation only. *tt11/04/2002
1547012/01/2001630576Concerns with spark knock noise or chain rattle noise between 2000-3000 rpm, during cold engine operation only. *tt04/18/2002
0124612/10/2001630515Engine oil system priming procedures, service tips for reports of premature engine failure. *tt04/18/2002
1549612/01/2001630605Some vehicles built before april 23, 2001 may exhibit a hard start/long crank after sitting for an hour or more due to fuel system contamination. *tt04/18/2002
1542211/01/2001630442Some vehicles may exhibit a hard start/long crank condition after sitting for an hour or more. *tt04/17/2002
1556701/01/2002630105Some vehicles built before april 23, 2001 may exhibit a hard start/long crank after sitting for an hour or more. *tt04/12/2002
021401/21/2002630001Some engine assemblies with aluminum cylinder heads repaired in-vehile have been found to leak coolant and/or oil from the cylinder head gasket area. *tt04/11/2002
1504001/01/2002630022Some vehicles including 1997 through 1999 explorer sport trac equipped with a 4.0l sohc engine may exhibit a start-up noise from the left front of the engine. *tt04/11/2002
0120510/15/2001627927Some vehicles may exhibit vacuum or air leaks in the intake manifold and / or engine system causing diagnostic trouble codes p0171 and or p0174. *tt02/26/2002
0119710/01/2001627752Some vehicles equipped with the 4.0l ohv engine may exhibit an engine noise which may be perceived by the customer as a piston / onnecting rod bearing knock. *tt02/22/2002
1522609/01/2001625775Some vehicles equipped with a 4.0l ohv engine may exhibit an engine noise that may be perceived by the customer a s adiesel type noise and is known as marble noise. *tt12/03/2001
1513808/01/2001624863Some vehicles may exhibit a hesitation on acceleration during engine warm-up. *slc11/15/2001
1500606/01/2001622817Some vehicles with 4.0l sohc engines may make a start-up noise from the left front of the engine. *tt10/23/2001
1504007/01/2001621039Some explorer / sport / sport trac equipped with a 4.0l sohc engine may exhibit a start-up noise condition from the left front of the engine. *tt09/06/2001
1486804/01/2001619337Some vehicles equipped with the 4.0 sohc engine may exhibit a primary chain rattle noise (sometimes described as a spark knock-type noise). *tt05/23/2001
1458401/01/2001617878Subject regarding flex fuel vechicle oil and fuel recommendations. *jb04/02/2001
00M1212/01/2000616816Subject regarding owner notification suppllemental program for vehicles equipped with 4.0l sohc engines - camshaft chain tensioner and lower intake manifold gasket additional coverage. *tt03/13/2001
1330010/01/19996092122Some vehicles with 4.0l sohc engines may exhibit a vibration / moan / boom at idle. *tt11/27/2000
1333410/01/19996092156Some vehicles equipped with 4.0l sohc engine may exhibit a hesitation on acceleration during engine warm up. *tt11/27/2000
1333510/01/19996092158Some vehicles equipped with 4.0l sohc engines may exhibit a slight hesitation on acceleration during engine warm up. *tt11/27/2000
1315408/01/19996091965Subject regarding engine hotline phone numbers. *tt11/17/2000
1311808/01/19996091931Some vehicles may exhibit an engine noise which may be perceived by the customer as a piston / connecting rod bearing knock. *tt11/16/2000
1326109/01/19996091661Service tips when servicing a 4.0l sohc short block assembly. *tt11/09/2000
689608/01/1999608921Some vehicles may exhibit an engine noise which may be perceived by the customer as a piston / connecting rod bearing knock. *tt11/09/2000
1409004/01/2000613716Some vehicles may exhibit a hard start / no start condition when attempting to start the vehicle. *tt08/07/2000
007504/03/2000613572Some vehicles equipped with a 4.0l ohv engine may experience a vibration or buzz at the accelerator pedal. **mr07/21/2000
1370901/01/2000612698Some vehicles equipped with 4.0l sohc engine and built prior to 11/23/99 may exhibit a hesitation on acceleration during engine warm-up. *mjs06/12/2000
790401/01/20007904612393Some vehicles equipped with 4.0l sohc engine may exhibit a hesitation on acceleration during engine warm-up.06/08/2000
1348411/01/1999610897Vehicles equipped with 4.0l ohv engines may exhibit excessive oil consumption as reported by the customer. *tt05/18/2000
747111/01/1999610836Some vehicles equipped with 4.0l ohv engines may exhibit excessive oil consumption as reported by the customer. *tt05/15/2000
727010/01/19996090871Some vehicles equipped with 4.0l sohc engines may exhibit a vibration / moan / boom at idle. *tt03/31/2000
724810/01/19996090832Vehicles equipped with 4.0l sohc engine may exhibit a slight hesitation on acceleration during engine warm up. *tt03/30/2000
1317109/01/19996090520Information regarding 4.0l sohc engine noise (cam chain noise). *mjs03/21/2000
1317709/01/19996090532Information regarding 4.0l sohc engine repair procedure update. *mjs03/21/2000
1317209/01/19996090522Information regarding sohc engine noise (cam chain noise). *mjs03/21/2000
699309/01/19996090303Subject regarding 4.0l sohc engine repair procedure update. *tt03/14/2000
698709/01/19996090293Some vehicles may exhibit engine noise(cam chain noise). *tt03/13/2000
9922310/18/19996089683A no start condition when vehicle is parked on an incline with the vehicle in a nose down position and less than 1/4 tank of fuel may occur. *tt02/11/2000
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM
1401003/01/2000612966Some vehicles built through 11/22/99 and equipped with 4.0l sohc engine may exhibit various driveability conditions that lead to idle air control (iac) valve replacement. *tt06/14/2000
842003/01/2000612845Some vehicles built through 11/22/99 and equipped with 4.0l sohc engine may exhibit various driveability conditions that lead to idle air control (iac) valve replacement. *tt06/13/2000
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM - EMISSION CONTROL - CATALYTIC CONVERTOR
CSP-08B0105/16/200810026389Ford: certain 1999-2001 model year vehicles up to 6000 lb gvwr registered in new york and certain 2001 vehicles up to 6000 lb gvwr registered in the state of maine, certified for sale in california-federal emission warranty refund. *pe10/23/2008

Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
ENGINE AND ENGINE COOLING
DP05005FORD MOTOR COMPANY09/22/200501/04/2006SPARK PLUG EJECTION FROM CYLINDER HEAD
 On september 6, 2005, odi received a petition requesting that the agency investigate allegations of engine spark plug ejection in certain model year 1997 through 2004 ford vehicles with triton v-8 and v-10 engines.odi received a total of 474 non-duplicative complaints on the subject vehicles where the complainant, or the dealer repairing the vehicle, reported that a spark plug detached from the cylinder and/or ejected from the engine.as of december 8, 2005, odi is not aware of any allegations where the alleged defect resulted in a loss of vehicle control, a crash, an injury, or a fatality in any of the 10,319,810 subject vehicles.in addition, odi is aware of only two incidents where the vehicle stalled without restart.information contained in the odi consumer complaints and obtained from 72 telephone interviews with complainants showed the following:(1) 99% of the complaints were on my 1997 to 2002 subject vehicles.(2) most the complainants reported hearing a loud pop while driving or upon starting up the vehicle followed by a loud, repetitive clicking or popping sound.(3) many of the complainants reported that the popping sound was accompanied by some loss of vehicle power; however, in 99% of the incidents reported, the vehicle did not stall.in the very few incidents where the vehicle did stall, most vehicles could be restarted.(4) only a small percentage of the complainants cited that they smelled gas or a slight burning smell when the incident occurred.(5) in all but a very few incidents, vehicle damage was limited to the engine.in one incident, the complaint reported that the fuel rail was damaged and replaced after one of the spark plugs ejected from the engine; however, the complainant reported that the damage did not result in any type of fuel leak or fire.in another incident, the only incident where a fire was alleged, the complainant reported that no fluid leak was observed, but that a fire resulted after the spark plug had ejected from the engine and he had restarted the vehicle and driven to another location.none of the complainants reported any damage to the vehicle hood.(6) only two complainants reported that they observed what appeared to be some drops of fuel coming from the cylinder where the spark plug had failed or on the spark plug itself; however, each of these complainants reported that there was no smoke or flames as a result of his incident.as the petitioner noted, and odi
ENGINE AND ENGINE COOLING - ENGINE
DP05005FORD MOTOR COMPANY09/22/200501/04/2006SPARK PLUG EJECTION FROM CYLINDER HEAD
 On september 6, 2005, odi received a petition requesting that the agency investigate allegations of engine spark plug ejection in certain model year 1997 through 2004 ford vehicles with triton v-8 and v-10 engines.odi received a total of 474 non-duplicative complaints on the subject vehicles where the complainant, or the dealer repairing the vehicle, reported that a spark plug detached from the cylinder and/or ejected from the engine.as of december 8, 2005, odi is not aware of any allegations where the alleged defect resulted in a loss of vehicle control, a crash, an injury, or a fatality in any of the 10,319,810 subject vehicles.in addition, odi is aware of only two incidents where the vehicle stalled without restart.information contained in the odi consumer complaints and obtained from 72 telephone interviews with complainants showed the following:(1) 99% of the complaints were on my 1997 to 2002 subject vehicles.(2) most the complainants reported hearing a loud pop while driving or upon starting up the vehicle followed by a loud, repetitive clicking or popping sound.(3) many of the complainants reported that the popping sound was accompanied by some loss of vehicle power; however, in 99% of the incidents reported, the vehicle did not stall.in the very few incidents where the vehicle did stall, most vehicles could be restarted.(4) only a small percentage of the complainants cited that they smelled gas or a slight burning smell when the incident occurred.(5) in all but a very few incidents, vehicle damage was limited to the engine.in one incident, the complaint reported that the fuel rail was damaged and replaced after one of the spark plugs ejected from the engine; however, the complainant reported that the damage did not result in any type of fuel leak or fire.in another incident, the only incident where a fire was alleged, the complainant reported that no fluid leak was observed, but that a fire resulted after the spark plug had ejected from the engine and he had restarted the vehicle and driven to another location.none of the complainants reported any damage to the vehicle hood.(6) only two complainants reported that they observed what appeared to be some drops of fuel coming from the cylinder where the spark plug had failed or on the spark plug itself; however, each of these complainants reported that there was no smoke or flames as a result of his incident.as the petitioner noted, and odi
ENGINE AND ENGINE COOLING - ENGINE - GASOLINE
DP05005FORD MOTOR COMPANY09/22/200501/04/2006SPARK PLUG EJECTION FROM CYLINDER HEAD
 On september 6, 2005, odi received a petition requesting that the agency investigate allegations of engine spark plug ejection in certain model year 1997 through 2004 ford vehicles with triton v-8 and v-10 engines.odi received a total of 474 non-duplicative complaints on the subject vehicles where the complainant, or the dealer repairing the vehicle, reported that a spark plug detached from the cylinder and/or ejected from the engine.as of december 8, 2005, odi is not aware of any allegations where the alleged defect resulted in a loss of vehicle control, a crash, an injury, or a fatality in any of the 10,319,810 subject vehicles.in addition, odi is aware of only two incidents where the vehicle stalled without restart.information contained in the odi consumer complaints and obtained from 72 telephone interviews with complainants showed the following:(1) 99% of the complaints were on my 1997 to 2002 subject vehicles.(2) most the complainants reported hearing a loud pop while driving or upon starting up the vehicle followed by a loud, repetitive clicking or popping sound.(3) many of the complainants reported that the popping sound was accompanied by some loss of vehicle power; however, in 99% of the incidents reported, the vehicle did not stall.in the very few incidents where the vehicle did stall, most vehicles could be restarted.(4) only a small percentage of the complainants cited that they smelled gas or a slight burning smell when the incident occurred.(5) in all but a very few incidents, vehicle damage was limited to the engine.in one incident, the complaint reported that the fuel rail was damaged and replaced after one of the spark plugs ejected from the engine; however, the complainant reported that the damage did not result in any type of fuel leak or fire.in another incident, the only incident where a fire was alleged, the complainant reported that no fluid leak was observed, but that a fire resulted after the spark plug had ejected from the engine and he had restarted the vehicle and driven to another location.none of the complainants reported any damage to the vehicle hood.(6) only two complainants reported that they observed what appeared to be some drops of fuel coming from the cylinder where the spark plug had failed or on the spark plug itself; however, each of these complainants reported that there was no smoke or flames as a result of his incident.as the petitioner noted, and odi

Consumer Complaints


Fail datemilesoccurencesPurchase date
ENGINE
10/22/2012173000
 Tl-the contact owns a 2000 ford explorer. the contact stated that she parked the vehicle and as she proceeded to walk away, the vehicle caught on fire without warning. the contact stated that the fire originated from under the hood. the fire department was called to the scene to extinguish the fire. a fire report was filed and no injuries were reported. the vehicle was destroyed. the manufacturer was not notified of the incident. the vin was unknown. the failure mileage was 173,000. kmj
06/01/20111670001
 Vehicle engine compartment firewall wiring harness caught fire and partially melted shorting out electrical system while vehicle was was under steady load (3500 rpm) for less than 5 minutes pulling out a stump. fire was under hood and was extinguished within seconds with water. engine runs but dash warning lights periodically appear: engine, abs brakes, gas cap, etc. *tr
06/01/2011167000
 Vehicle engine compartment firewall wiring harness caught fire and partially melted shorting out electrical system while vehicle was was under steady load (3500 rpm) for less than 5 minutes pulling out a stump. fire was under hood and was extinguished within seconds with water. engine runs but dash warning lights periodically appear: engine, abs brakes, gas cap, etc.
ENGINE AND ENGINE COOLING
01/14/2012188604
 Sparkplug super-heated and melted longitudinally destroying the outermost sparkplug threads (7 through the seating surface of the spark plug). inner most threads, the ones deepest into the head were not damaged. a second plug was installed along with a new spark plug wire and within 20 miles, the sparkplug was again melted beyond salvage and the new wire burned up. due to the destruction of the sparkplug, it was able to be removed without tools as there were no threads remaining in the cylinder head. fortunately the fire damage (likely from the spark of the plug) was limited only to damaging the sparkplug and the spark plug wire labled #3.
11/12/2010150000
 Tl-the contact owns a 2000 ford explorer. the vehicle was parked in the residence driveway,and erupted into massive flames. there was no prior warning. the fire department extinguished the fire which originated underneath the hood in the engine compartment. the flames melted the siding of the house. the vehicle remained at the residence and was not towed. the contact stated the vehicle's fire failure could possibly be related to the recall associated with nhtsa campaign id number 09v399000 (vehicle speed control). the contact was in the process of notifying the manufacturer. the failure mileage was approximately 150,000. the vin was unavailable. js
06/13/201078000
 My ford explorer caught on fire. all i saw was cloud of smoke. then people started yelling and blowing their horn at me, the unbelievable, that my car wasw on fire.
03/15/20091
 Spark plug closest to driver does not seat and comes out. not a full blow out of it, but the plug feels real loose. i tried new plug but it still feels loose. *tr
01/02/200996000
 Tl*the contact owns a 2000 ford explorer. while driving approximately 30 mph, another driver informed the contact that there were flames underneath the vehicle. she pulled over onto the side of the road and noticed flames underneath the vehicle and the hood. the contact quickly removed her children and child seat from the vehicle. in a matter of seconds, the hood burst into flames. the vehicle was destroyed and towed to the junkyard. the insurance company will not investigate the failure because the vehicle did not have complete coverage. the miami midway police department filed report number ppoc9a02c02188. the current and failure mileages were 96,000.
09/16/20081
 At 166,000 head gasket blew plus there were other engine problems. replaced with another engine. now transmission is going out. it will go into reverse fine but will go into drive with problems. if vehicle is cold it will go into drive faster than when it is warmed up. at warm temp it may take several tries of shifting from park back to drive or waiting several minutes for it to drop into drive after shifting out of park. have only owned this vehicle less than 2 years. *tr
02/17/20081300001
 Tl*the contact owns a 2000 ford explorer. when the vehicle is started, the engine makes a loud rattling noise. the vehicle was taken to the dealer and they discovered that the timing belt was offline. the dealer informed the contact that they were conducting a free repair for this failure; however, the time had already expired. the manufacturer was notified and stated that they were no longer honoring the repair. the failure mileage was 130,000. updated 06/17/08. *lj updated 06/17/08
01/11/2008341001
 Tl*the contact owns a 2000 ford explorer. the fuel line rusted and developed tiny pin holes and cracks. the engine light illuminated also. the contact was informed that the cost would be between $400 and $500 to remove the tank. the purchase date was unknown. the current mileage was 34,200 and failure mileage was 34,100.
09/01/200677877112/01/2002
 Dt*: the contact stated the engine rattled and the vehicle needed the engine bolts tightened to resolve the issue. the vehicle had been to a private mechanic but not a service dealer.
03/07/200532000103/17/2000
 Dt*: the contact stated while the vehicle was parked in front of the residence, a noise was heard, then fire was noticed coming from under the hood. the contact called the fire department who extinguished the fire and reported the fire as electrical failure from the speed control system. the contact took pictures of the charred vehicle. the insurance company deemed the vehicle a total loss. the dealership was contacted but never returned the call. the manufacturer was also contacted who informed her the vehicle was not included in any recall pertaining to the speed control system due to the vin. the fire department had not determined what caused the fire, however, the consumer had read about reports where vehicle were catching on fire due to faulty cruise control switches. updated 12/13/06. *jb updated 04/03/07. *jb
08/31/2006810001208/31/2000
 Over the past three to four months my 2000 ford explorer (6 cylinder w/ sohc engine) has developed a problem with the engine. the problem occurs on an intermittent basis. at times the engine will not start. when it does start it will not idle and dies unless the rpm's are manually held at a high enough level to allow the engine to run. when braking at any speed the engine will die when the automatic transmission shifts from a higher gear to a lower gear allowing the rpm's to fall between shifts. this requires shifting the car into neutral to re-start with a loss of all power steering and braking functions. a first it seemed the problem only occurred after the car was parked outside during hot days. now the problem occurs at different times and different weather conditions. the car recently had the fuel system serviced (along with the 65k recommended service package) at a local ford dealer. the problem persists. i wrote to consumer reports magazine and they suggested i forward this information. *b
03/29/200646342103/18/2001
 I have a 2000 ford explorer with 46,000 miles on it. i noticed a delay going into first gear on transmission. took car to dealer and they repaired transmission to the cost of $2900. i am 61 years old and drive very little. i expected at least 100,000 miles from this vehicle before major problems. dealer found elc trans diagnostic found internal wear. found inter and od servo piston hard 2-3 shift valve sticking. r/r valve body. pistons overhauled and flushed cooler lines .replaced control assembly,gasket, piston and rod, screen assembly, converter assembly & fluid. *jb
03/17/200675450108/14/2000
 Head gasket defective. coolant is mixing with the oil. $2000 repair job. *jb
12/03/200343810
 2000 ford explorer motor skips and races when started up.***no answer required***. *mr the vehicle ran rough and the gas mileage was poor. the vehicle was taken tot he dealer. the dealer cleaned the manifold but this did not rectify the problem. the vehicle was taken back to and independent mechanic who ran a diagnostic test. the test concluded that the fuel pressure regulator needed to be replaced and the manifold needed to be removed and cleaned. it appeared that the dealer never cleaned the manifold as they stated. *nm
03/20/200575000110/10/2002
 On 20 mar 2005 while driving my 2000 ford explorer the check engine light came on. i pulled to the side to check the problems, everything seemed normal except it was idling rough. i called the dealer the next day to bring it in. i brought it to the ford dealer on 21 mar 2005. i was told that afternoon, that it was the cylinder head gasket. i called the dealer on 22 mar to check and see when i could pick it up and was told that it would not be ready because they found the cylinder head had a crack. i called on 23 mar to check and was told both cylinder heads were cracked and there is a possibility that the engine may have to be replaced. i was also told that they were waiting for an adjuster from ford to make a determination to see if the engine needs to be replaced or just the cylinder heads. it is now the afternoon of 29 mar and i was told by the dealer that the cylinder heads are on back order and they do not know when my car will be ready. i called ford (800-392-3673) and basically was told sorry nothing we can do the cylinder heads are on national back order. if that is true, there is a great demand for ford 4 liter engine cylinder heads. iis that a result of a defect with the engine or the cylinder heads. has anyone looked into this? also, do not what can be done to get ford moving on my problem?
03/10/2005101000105/07/2002
 Cranks haft cracked and caused engine failure. *ak
12/19/2003190002
 The consumer was driving when she heard a loud noise while turning into her driveway. the vehicle was smoking and caught on fire. the fire was put out with a garden hose. the vehicle was towed to the dealer. the wheel bearings were found to be defective. on the next incident, the consumer took the vehicle to the mechanic to have the front end aligned, when the vehicle was inspected the ball joint fell off into the mechanic's hand july 8, 2004. *la all of the problems had been on the drivers side. there were also problems with the engine. *sc *jb
06/12/200440000409/04/1997
 Car would not start without pressing gas pedal to the floor. once started had to keep my foot on the gas to prevent it from stalling. *la
06/15/2004520003
 When starting vehicle after fueling it began to hesitate/stall. *ak
09/15/200331077
 The first time i had a problem is when my car wouldn?t start on my way to work, and the check engine light came on. it was a few days after i gotten it. so i took it in and they said they checked the engine and turned off the light. they told me i should have it serviced. so i did. the other time i took it in, it had died on me while driving down my uncles apartment hill. they said they were getting some weird codes from the computer or something. they said they would get me an appointment with ford. then they call later that day and tell me they will bring someone in to look at the car who specializes in ford models. i needed a car so i had to rent a car while they had my car in the shop so that i could take my son to the sitters and have a way to work. only to find out when i got my car back, that unfortunately they didn?t have the tools to fix the problem so they will be sending my car to ford. so far its been about a week, they have not called me with a confirmed date on when i can take my car in to fix. yesterday, (nov. 11) the engine would lug, once in a while my car will die out. when i started it up again about 5 minutes later, my check engine light wouldn?t go off. i called it in when i got to work. they told me that i could still drive it if it doesn?t seem different from before. i am still driving it, mostly because if i take it in, i won?t have any way to work and back home. they said they don?t give out loaners. i?ve been told that the car has multiple problems, and most of them different every time i go in. one time it was some kind of code stating that it thinks it?s a stolen car, now it some kind of timer. the first time it was cause i needed a service. it seems like the longer i drive my car the worse it?s getting. but really i have no choice. they won?t give me a loaner. i am paying major bucks to rent a car since i?m only 19. it cost me $65 the time i rented one cause i wouldn?t have a way to work.
02/11/2004424001
 Coolant leaked into the oil. *ph the consumer was told the intake manifold failed which caused the coolant to leak. the entire engine had to be replaced. *jb
06/16/20011410/20/2000
 The firestone tires were replaced with goodyear tires due to humming noises and recall#00t005000. the engine made noise, vibrated, overheated and would not respond upon acceleration. the vehicles faulty shocks caused noise when driving over bumps in the road, vibration and noise in the front end. the abs warning light illuminated. the drivers side window was off track, would not go up all the way and went up unevenly. the starter became stuck made scraping sounds. the consumer requested a full refund of the purchase price in accordance to the lemon law. *mr *scc *nlm
02/04/200304/30/2000
 I have a letter i sent to ford motor corporation and will attach to this e-mail
08/11/2002
 Consumer states when starting the vehicle the engine would make a ticking sound. consumer states engine is no longer any good. dealer notified. ts
12/15/20002009/01/2000
 When starting vehicle temp gauge does not read, check gauge & engine light come on. must wait at least 5 mins for temp to come up. reported to fmc they state normal must wait for warm up before driving.
ENGINE AND ENGINE COOLING - COOLING SYSTEM
08/19/200332000107/01/2000
 Vehicle overheated/ thermostat, rear wiper motor stopped working, check engine light stays on continually, belt squeals on rainy days, radio comes on by itself, tires to be replaced, lived at same address since vehicle purchase and not even a notice for recall on tires.*ak
ENGINE AND ENGINE COOLING - COOLING SYSTEM - RADIATOR ASSEMBLY
07/16/2002706/01/2000
 While driving and with no warning, the left rear tire sidewall started to separate, causing a tire blowout. dealer notifed. size p235 175r15, dot6#m6hlfnwr2801. *ak the vehicle started to sway to the left-2 times. the consumer's husband then started to decelerate, and on the third time the left rear tire exploded. the vehicle was very difficult to control, and damage was done to the panel(vent peelings), and the tires/rims needed to be replaced. (other) problems in detail are as followed: the wheel/tires were out of round, there was a vibration from the drive shaft, steering/excessive tire wear, and the engine thermostat is sticking. *scc
ENGINE AND ENGINE COOLING - ENGINE
05/14/200993104
 Tl*the contact owns a 2000 ford explorer . the contact states that while driving the check engine light illuminated on the instrument panel and the vehicle stalled. she then pulled over and turned the vehicle off. she then restarted the vehicle and drove directly to the dealer. the technician advised her that the failure occurred from a crack in the cylinder head of the engine. the vehicle was repaired under owners expense. when it was at the dealer ship they took the vehicle apart without the drivers permission. the driver called an investigator from the bureau of automotive repair. it was determined that they used a defective engine for the 2000 ford models and found out after a year and that's why the y discontinued using that specific engine. the failure mileage was 93104 and the current mileage was 93300.
11/29/2008110000
 Tl*the contact owns a 2000 ford explorer. while the vehicle was undergoing an oil change, the mechanic found antifreeze in the oil. new oil was placed in the vehicle and, once it was restarted, antifreeze was found in the oil again. the contact called the manufacturer for assistance and they stated that there was no recall on the head gasket. they further stated that the failure was due to a blown head gasket or a failed head bolt. the vehicle has not been taken to the dealer. the failure mileage was 110,000.
05/21/20071500002
 Tl*the contact owns a 2000 ford explorer. on may 21, 2007, the contact stated that the coil pack and spark plugs failed in her vehicle twice in four days. the contact stated that the service engine light illuminated and the vehicle vibrates and looses power when driving. the contact stated that speed and weather were not factors. the purchase date and engine size were unknown. the current and failure mileages were 150,000.
11/15/200655000207/01/2001
 Tl*the contact owns a 2000 ford explorer xlt. while driving the vehicle, the factory installed interior lights began flashing on and off. the dealer stated that the failure was due to a faulty connection with the rear view mirror. she was charged $477 plus labor for the repair. the contact wrote and called the manufacturer, but they have not responded. the approximate date of failure was in november of 2006. the second incident occurred when the vehicle was taken to the same dealer who stated that there was a leak in the engine. she stated that the vehicle has an engine warranty of 60,000 miles. however, the dealer charged her for this repair as well. this failure occurred on february 6, 2007. the contact notified her state attorney generals office who stated that they received a letter from ford and that she could sue ford if she wished. the engine size was unknown. the current mileage is 57,000 and failure mileage was 55,000.
02/01/2007540001
 2000 explorer xlt with approximately 55000 miles. taken to dealer to be served c for stalling and failure to restart with high temperature. dealer reported that engine hds coolant and oil mixing and will have to be replaced, $3500 cost. when i objected, dealer then stated that the lower intake manifold gasket failed, and that the engine will need to be torn down to fix , 2,000. . i objected again, and dealer decided to replace gasket, flush oil, coolant systems, and return to the road , $1100. dealer informed me that they could not be held responsible for future engine failure due to coolant in engine. i investigated, and found secret warranty service bulletin , nets number 616816. when i attempted to recover cost of repair under sb, dealer refused, claiming that sb extension was over , ended december 2006. this vehicle had less than the limited mileage under the warranty, and obvious driving rates less than expected under the warranty , original and secret extension.. customers have not been made aware of this secret warranty extension. engine gaskets, including head gaskets and manifold gaskets were not owner serviced items, and were expected to live as long as the power plant. i expected ford to live up to their product hype and fix this vehicle for free, including complete engine replacement if required.*ak
10/05/200409/03/2004
 Purchased ford explorer 2000 in sept of 04. first the cruise went out. front tires looses air about once a week have to fill. starts hard and will not idol in mornings specially when cold out side. check engine light has been on twice, purchased at seelye wright kia in kalamazoo mi. cannot get dealer to fix vehicle. *nm
10/13/2004105000209/10/2000
 9 months of service visits for the check engine light coming on with no apparant cause except once; car would ride rough and sometimes felt like it would stall; two cracked engines woudl caused the car to not run in the middle of a trip; had to rebuild the cracked cylinder heads. *ak
09/21/20032
 Disappointment over a recently purchased 2000 ford explorer. *la the consumer had experienced problems with the engine and the steering of the vehicle. the dealer was notified about mechanical problems. *cb
11/07/20031
 The steering wheel will not adjust correctly when driving. the consumer took the vehicle to the dealer for analysis. the problem could not be solved. *ak it was determined that the control sensors needed to be replaced and after being replaced it still failed. as of yet the consumer has not had an accident or been injured but is concerned that the vehicle needs to be investigated before it does happen. *cb the consumer stated the vehicle lost power and died, the computer stated the problem was with the idle control speed senor and a valve, however the problem continued *jb
11/04/20035
 While driving at any speed the vehicle stalled in traffic. the dealer was unable to duplicate the problem. *ak
09/12/2003584001
 When stopping at a stop sign or a traffic light vehicle stalled. consumer took vehicle to dealer on two separate occasions, but the problem still occurs. *ak
08/05/200352800108/05/2001
 Vehicle started losing power. was told it needed a tune up. also was told that the spark plug wires were broken and frayed. they were replaced along with all the filters and new fluids as well as a fuel system cleaner. when this did not work i was informed that the car needed to go to a ford dealer as the car was throwing out all of these different codes. it was towed to a ford dealership and i was told by the service adviser that the car was fixed and running in tip top shape. since then i have encountered stalling and still no power and the vehicle is running rougher. the engine light came on right after i picked it up from the dealership. it has cost me $1,000 so far and am afraid what it will finally cost to remedy this situation. i do not feel safe in this vehicle. *nlm
06/19/20035500002/25/2003
 Vehicle will not start at times without depressing and holding on the gas. vehicle stalls out and/or the rpm's barely idle over 0. at other times when starting the vehicle the rpm's rev up high. seems not to be getting sufficient power when driving, can depress gas pedal to floor but will not pick up any speed. been unable to take the truck over 80 mph. *nlm
04/05/20031
 While driving at any speed and with no warning vehicle will heavily jerk, and then engine check light will come on and stay on the remainder of the time vehicle was being operated. dealer notified.*ak
371001004/01/2001
 I previously owned a 1998 explorer that had the same problem i am having with my 2000 explorer. from talking with the ford dealer mechanic, this is a widespread problem that is occurring after 30,000 miles that is a potentially dangerous situation. the problem is upon startup of the vehicle, the engine will crank, and when the ignition key is released, the engine dies immediately. the only way to keep the engine running is to keep one foot on the gas pedal depressed. to drive the vehicle one foot must be on the gas and one on the brake to keep the engine from stalling. this is presenting a potentially dangerous situation and ford is quite aware of it, but doing nothing in the form of a recall or safety bulletin to consumers. fortunately my 1998 first failed under warranty, but my 2000 happened after my 36,000 mile warranty. the problem occurs intermittently but frequent at times, after driving several miles, it would correct itself. i think ford needs to address this problem and do any repairs at no cost to the owner. *ph *jb **dimsii ivoq entry posted after 12/12/02 cut over to artemis**766061
03/04/2001600008/31/2000
 Purchsed vehicle new. after 6000 miles engine developed a rattling sound when cold. dealer replaced engine and new engine makes same sound after 6000 miles. dealer says it is a characteristic of the ohv engine. if so, why did they replace it in the first place.
10/16/2002
 Consumer states that while driving and no warning the motor started racing and the consumer lost control of the vehicle causing an accident. dealer notified ts
440002
 Intermittently vehicle started to shake and hesitate. when this happened, engine began to knock excessively. dealership insisted this was the characteristic of the engine, and doesn't know how to rememdy the condition. *ak in addition vehicle stalled out twice. *tt
12/06/2000511/22/1999
 There was a very loud noise coming from engine. took vehicle to dealer, and they replaced the engine lifters. 5 days later, problem reoccurred. vehicle has had 4 engines in last two years. *ak on several occasions, the check engine soon light came on. dealer replaced cam sensor and gas cap. however light came on again. occasionally there is a rough idle and vehicle feels as if it is about to stall. dealer replaced cyliner head gasket. transmission slipping. dealer found 2 3 shift valves sticking. *tt
01/15/2001
 Vehicle stalled at any speed, mostly on long trips. vehicle taken to dealer numerous times, could not find a problem. once warranty had expired dealer replaced a valve, and vehicle has not stalled since.*ak
 Timing tensioner was fixed under recall a year ago. currently, when starting up vehicle, it sounded like 2 pieces of metal hitting together. contacted dealer, and dealer stated nothing they could do. this was common among explorers. please add vin? *ak
02/23/2000101/08/2000
 At 2300 miles enginefly wheel replaced, at 5500 miles engine replaced.*et
ENGINE AND ENGINE COOLING - ENGINE - DIESEL
02/01/2002107/01/2000
 Engine is making a loud knocking noise. dealer has tried twice to diagnose problem. dealer was contacted. *al *yd
ENGINE AND ENGINE COOLING - ENGINE - GASOLINE
11/27/200768000105/16/2004
 Vehicle started running very rough in drive but ok in park and smell of fuel or exhaust was in cabin. took vehicle to dealership immediately. dealership said valve was burned out and this only happens if vehicle has overheated. this vehicle has never overheated and even acknowledged a full and clean coolant level present. dealership wants $1,800 to fix engine which only has 68,000 miles on it. *tr
11/13/2000301/01/2000
 The vehicle is now at the dealers getting a whole new engine replaced and they are requiring that i pay half the cost. i want ford to by this lemon back. i can not afford this car anylonger with all of the major problems its giving me.*ak
08/26/20022001/01/2000
 Hesitation after stopping. *ak
07/01/2000107/01/2000
 Consumer states she noticed a knocking noise in the engine at about 10,000 miles, consumer was informed that ford was aware of the problem, but had no fix.*jb
03/28/2002104/01/2001
 Shortly after purchasing the vehicle used with 16000 miles, i began to notice a vibration and rattling sound while at idle. it appears to happen more often when the a/c compressor is running, causing the idle rpm's to be even lower. at this low idle speed of around 500-600 rpm, the vibration and rattling occurs and only stops if the rpm's are increased. and while driving recently with 32600 miles on the vehicle, the rpm's seemed to be abnormally high, resulting in increased braking effort to slow the vehicle, and at startup of the engine, initial idle speeds of up to 2500 rpm. engine temperture was also noted to be above the typical operating temperature and could only be lowered by setting the heater & fan on high to remove heat from the coolant. nlm
08/13/2001505/01/2000
 This exlorer/eddie bauer was leased brand new. i have had nothing but problems beginning with the first week of having it (ie. stalling, shutting off, engine failure, excessive wind noise, window/radio replacement, inaccurate fuel readings etc..). i have been bounced back and forth between the service and sales dept. of the dealship. their favorite answer to a problem is, we are unable to duplicate consumer concern. hello!!!!, this is why you get paid the big bucks! i am not an engineer or savy with vehicle terminology. however, i think i'm smart enough to know there is a major problem here. i am a single parent who is concerned for myself and child's safety. this has been a nightmare for me and i am reaching out to whomever will listen to my concerns. *ak
03/23/2001306/30/2000
 When starting up vehicle air bag light remains on until vehicle is turned off. have been to dealer for repairs several times.*ak consumer also statred the turn signals and hazard lights were inoperative, dealer replaced the multi-function switch, also there was an unusual noise coming from the engine compartment,and there was also smoke coming from the upper steeing column.*slc
12/02/200101/01/2000
 My explorer caught on fire while parked in my parking lot. i hadn't driven it for over ten hours. the fire inspector says the fire started in engine somewhere. *ak
10/18/2001
 Vehicle will stall while driving and when starting, vehicle back up and will stall again. contacted dealer, and dealer stated nothing was wrong. please add vin. *ak
08/15/2001107/21/2000
 Front end shakes and the vehicle floats. vehicle wanders in between lanes. dealer replaced front shocks, but the loose feeling is still there.*ak the vehicle was vibrating due to bent rim. the brake failed at 6000 miles. there was engine noise and the cause was not known. the tires were on recall and were replaced by firestone. the shcock absorbers also failed. *yh
06/15/2001
 Engine stalls at any given speed. consumer informed dealer what the problem was. feel free to provide any further information.*ak
08/04/2000301/01/2000
 Vehicle fails to start at any given time. dealer always reports ntf.*ak
 When driving at any speed without any prior warning vehicle stalled, causing loss of all power steering. also, overdrive light illuminated on dash before vehicle stalled out. consumer has contacted dealer. dealer has yet to determine the cause. please provide any further details.*ak
08/02/20010
 When getting inside and trying to turn on engine it will not turn on. took vehicle to dealer, and they could not find out what was causing the problem . also, could not be repaired.*ak
04/15/2001
 Ongoing problem with engine stalling at low speed of 10 or less mph or while accelerating from a stop postion. vehicle been in / out of dealer shop on four occasions, and problem still reocurring. provide any further information on this matter.*ak
05/19/2001
 Consumer had difficulties restarting vehicle after engine had been running. also, engine stalled while operating vehicle. when engine stalled, vehicle was very hard to control, and could result in a crash. please provide any additional information/attachments. *ak
09/01/1999
 There is a knock in the engine upon accelerating. the car has been to plantation ford twice and each time i am told that this knocking noise is a characteristic of the engine. per ford engineers this engine is no longer used in current production therefore, they can compare my engine to another engine with low mileage. the mechanics at plantation ford do agree there is a noise in the engine but no one seems to want to fix it. no i have not had any failures or accidents yet. however, common sense tells one that a knock in an engine is not good. please help me.*ak
0
 A piece within engine has broken off, and it is making a clanging noise within engine. dealer claims ford has instructed them not to diagnose or fix defect.*ak
09/16/2000509/01/2000
 We leased a 2000 ford explorer on 9-15-00 on 9-16-00 it shut off going down a hill no power steering or power brakes contacted the dealership they thought it was a fluke and wouldn't happen again. it has since happened 4 more times all going down hills. it has been in the shop 5 times but only worked on 2 of the 5 times because ford motor co. doesn't know what to fix. they also said it had to shut off on a mechanic to do anything . overall the had our vehicle 23 days , it didn't shut off. they installed a flight indicator on our vehicle and returned it to us and told us to push the button within 5 seconds when it shuts off. you can only do this with 2 people in the car. it shut off feb.2,01 i pushed the button because my husband was driving and called the dealership, they picked up the vehicle and returned it 3 hours later and said we got a good reading they should be able to fix the problem. ford motor co. asked for the reading and said it wasn't a good reading don't do anything . so we still have a vehicle that everyone know shut off 5 times, we can not do the lemon law because it has only been worked on 2 out 5 times andwe had a rental 23 days and we need 30 days.we have a family that drives in this car, we live on a hill and out business is on abigger hill.i am scared to death to drive this vehicle.we have talked to ford hotline and got a run around with them and we have email ford andgot a ran around from them. the dealership will take our vehicle back but we need to put the difference in our new payment of what is owed.all together it is 8500.00 i don't feel this is fair considering this is not my problem it is fords.no one wants to help us and the dealership told us to save our money ford has way more attorneys than we can afford to fight them. i hope we can get somewhere with your company. thank you. *ak
02/23/2000101/08/2000
 At 2300 miles enginefly wheel replaced, at 5500 miles engine replaced.*et
02/01/2000
 No summary
 Engine replaced by dealer due to knocking at start up. new engine making same noise dealer says normal for that engine
01/15/20001001/01/2000
 Start up makes clicking noise and sometimes won't start for a few minutes. has done it too many times to count. the dealer cannot find anything wrong with it. they say it doesn't do it when they have it.
11/01/1999
 Original engin replaced @10,000 mi. new engine making same knocking noise @ 3000 mi.dealer says this is normal. i don't think so. nola
06/01/2000112/01/1999
 Engine makes throaty sound when both idling and accelerating. dealer first recommended that the engine be replaced--then stated there was no problem and the noise was normal. i feel this is a problem that will persist and become worse and may endanger me and/or others. the manufacturer should replace the engine as originally suggested by the dealer.*ak
02/07/2000311/01/1999
 Engines making knocking noise(lifters) has had two engines replaced since we have owned this vehicle-not including the original engine that was junk,too. *ak
 When parked or driving at an speed vehicle will shut down, and lose all power without warning. the dealer has been contacted. *ak
ENGINE AND ENGINE COOLING - ENGINE - GASOLINE - BELTS AND ASSOCIATED PULLEYS
11/20/2004102/18/2000
 For approximately two weeks prior to december 5th, 2004, the heat element in my 2000 ford explorer driver seat would become painfully hot under the left leg near the torso to the point where it needed to be manually turned off each time. it was turned off as it became painful, and we were concerned we would become burned and would the seat catch on fire. my other concern for this is someone, such as a diabetic, with neuropathy wouldn't feel the intensity of the heat and become burned. 2) approx 2 weeks after the initial event the seat light will come on but no heat is produced. why did it take 2 weeks for the element (assumed) to burn out? 3) the car is scheduled to go to an independant mechanic as i do not trust ford to do the right thing. the dealer is not concerned that my driver airbag light goes on and off at will for days or weeks at a time. they recalled the 98 and 99 models for a tensioner pulley problem and issued a service bulletin for the '00 but the dealer wants to charge $500 for the repair......most defects i took in for warranty repair remain unfixed, (mostly electrical in nature) including a rear wiper that rarely goes on, radio stations and clock display that occasionally can be seen and a rear passenger door handle that after 5 attempts (ford went against their engineer recommendations to do a recall) will unlock with power lock but the unsuspecting or in a hurry will just about rip a hand off to get it open.*ak
09/29/20031
 Dealer replaced the serpentine belt, but an engine noise was still heard while driving . also, windshield was leaking when raining or washing the vehicle.*ak
06/09/2000105/09/2000
 Vehicle has always had a pulsating in the brake pedal since about 7000 miles. this time the brake master cylinder failed. upon inspection by the dealer he stated that i needed to replace brakes, rotors, ( both of which have been replaced at least twice before ) master cylinder, serpentine belt and tensioner and have complete brake system flush. all in the span of 3 years. this vehicle has also had the ball joints replaced and control arms as well. multiple occurences of the same symptoms. *ak
03/25/200209/01/2000
 Tensioner was under warranty - but damage is not ($1k) ford is not helping. *ak
ENGINE AND ENGINE COOLING - ENGINE - OTHER FUEL TYPES - TURBO-CHARGER
03/11/20041
 Consumer stated that while driving smoke came from the steering wheel. but there was no fire. she states that some times you can smell it burning, but never see fire. also, consumer complained that vehicle stalled when she stepped on the accelerator. vehicle hesitated before moving, then when it moved, one could smell gas. consumer did not take vehicle to repair shop for checking on these problems because she was the second owner . *ak
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM - EMISSION CONTROL
03/01/200692829402/27/2006
 Explorer will not start after running the car for a while, the ford service can not identify the problem, i brought it another garage and they identified the idle air control valve is faulty, paid 276.23 to repair. *jb
11/01/200542000502/01/2000
 Dt: the contact complained about an ongoing problems with the emission system. the vehicle has been seen by the service dealer five times for emission problems, and they have never been able to completely remedy the problem. after the vehicle was serviced the same emission problems recurred. the check engine light came on and fumes entered the vehicle. the manifold gasket, oxygen sensor, idle control sensor, and other emission parts have been replaced. currently, the check engine light was on, fumes were entering the vehicle, and the contact was planning to return the vehicle to the service dealer for additional repairs. *ak
03/14/200346650107/22/2001
 08-14-02 (39685 miles) - replaced idle air control valve - $215.87 03-14-03 (46676 miles) - replaced control arm and ball joints- $770.82 i feel that the above mentioned repairs that were made to my 3 year old vehicle are a result of poor craftsmanship and quality when the vehicle was made, and that these current problems are evidence of infant mortality. the ford motor company has refused to accept any financial responsibility and did nothing more than receive my complaint. *jb
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM - EMISSION CONTROL - CATALYTIC CONVERTOR
08/01/20000
 There's a smell in vehicle. consumer smells exhaust fumesthat smell like rotten eggs. took to dealer, and they can't remedy problem. *ak
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM - MANIFOLD/HEADER/MUFFLER/TAIL PIPE
11/01/200542000502/01/2000
 Dt: the contact complained about an ongoing problems with the emission system. the vehicle has been seen by the service dealer five times for emission problems, and they have never been able to completely remedy the problem. after the vehicle was serviced the same emission problems recurred. the check engine light came on and fumes entered the vehicle. the manifold gasket, oxygen sensor, idle control sensor, and other emission parts have been replaced. currently, the check engine light was on, fumes were entering the vehicle, and the contact was planning to return the vehicle to the service dealer for additional repairs. *ak