Bulletins
| Bulletin | Bulletin date | Replacement Bulletin | Item no. | Summary | Added |
|---|---|---|---|---|---|
| ENGINE AND ENGINE COOLING - COOLING SYSTEM - HOSE | |||||
| 17198 | 09/01/2003 | 10004069 | Wear-through condition on the abrasion sleeve of the upper radiator hose near the air conditioning accumulator or transmission fluid dipstick. *tt | 11/17/2003 | |
| ENGINE AND ENGINE COOLING - ENGINE | |||||
| 16339 | 10/01/2002 | 10013084 | Fast idle strategy to prevent spark plug fouling. *tt | 04/07/2005 | |
| 041910 | 10/04/2004 | 10010719 | Oil leak from oil filter adapter - 4.0l sohc engine built before 4/1/2004. *tt | 12/07/2004 | |
| 17379 | 11/01/2003 | 10008191 | Rough idle, hesitation on cold engine tip-in and/or hesitation during a 5-3 downshift. *tt | 07/22/2004 | |
| 17376 | 11/01/2003 | 10008189 | Lacks power/runs rough/black smoke condition. *tt | 07/22/2004 | |
| 17544 | 02/01/2004 | 10008115 | Generator noise in cold ambient temperatures. *mj | 07/22/2004 | |
| 17378 | 11/01/2003 | 10008190 | Intermittent engine driveability issues. vehcles with automatic transmission built between 03/04/2002 and 12/01/2002. *tt | 07/22/2004 | |
| 17167 | 09/01/2003 | 10004060 | Multiple vehicles with 3.0l or 4.0l engines lacks power/runs rough/black smoke. 2004 sport trac included. *tt | 11/17/2003 | |
| 17055 | 08/01/2003 | 10003165 | Lacks power / black smoke / runs rough, usually with no malfunction indicator lamp on or diagnostic trouble codes. *tt | 10/09/2003 | |
| 16810 | 04/01/2003 | 10002675 | Rough idle and/or check engine lamp due to closure hose which becomes loose or disconnected at the right hand cam cover. *tt | 09/10/2003 | |
| 0335 | 02/17/2003 | 10002482 | Idle air control (iac) valve diagnostic service tips. *tt | 09/03/2003 | |
| 16610 | 02/01/2003 | 10002495 | No start, no communication with power train control module (pcm) using wds/ngs or a miss/buck/jerk while driving. *tt | 09/03/2003 | |
| 870197 | 10/22/2002 | 10000592 | Incorrectly installed gear driven camshaft position (cmp) sensor synchronizer assemblies causing surge, lost of power, malfunction indicator lamp on and diagnostic trouble codes p1336, p1309 and p0340. *tt | 03/25/2003 | |
| ENGINE AND ENGINE COOLING - EXHAUST SYSTEM - EMISSION CONTROL | |||||
| 0305 | 01/01/2004 | 10007144 | Emissions recall 03e05: evaporative emissions canister fresh air inlet hose connector replacement.*mr | 06/02/2004 | |
Investigations
| NHTSA ID | Manufacturer | Date open | Date close | Subject | Recall campaign | |
|---|---|---|---|---|---|---|
| ENGINE AND ENGINE COOLING | ||||||
| DP05005 | FORD MOTOR COMPANY | 09/22/2005 | 01/04/2006 | SPARK PLUG EJECTION FROM CYLINDER HEAD | ||
| On september 6, 2005, odi received a petition requesting that the agency investigate allegations of engine spark plug ejection in certain model year 1997 through 2004 ford vehicles with triton v-8 and v-10 engines.odi received a total of 474 non-duplicative complaints on the subject vehicles where the complainant, or the dealer repairing the vehicle, reported that a spark plug detached from the cylinder and/or ejected from the engine.as of december 8, 2005, odi is not aware of any allegations where the alleged defect resulted in a loss of vehicle control, a crash, an injury, or a fatality in any of the 10,319,810 subject vehicles.in addition, odi is aware of only two incidents where the vehicle stalled without restart.information contained in the odi consumer complaints and obtained from 72 telephone interviews with complainants showed the following:(1) 99% of the complaints were on my 1997 to 2002 subject vehicles.(2) most the complainants reported hearing a loud pop while driving or upon starting up the vehicle followed by a loud, repetitive clicking or popping sound.(3) many of the complainants reported that the popping sound was accompanied by some loss of vehicle power; however, in 99% of the incidents reported, the vehicle did not stall.in the very few incidents where the vehicle did stall, most vehicles could be restarted.(4) only a small percentage of the complainants cited that they smelled gas or a slight burning smell when the incident occurred.(5) in all but a very few incidents, vehicle damage was limited to the engine.in one incident, the complaint reported that the fuel rail was damaged and replaced after one of the spark plugs ejected from the engine; however, the complainant reported that the damage did not result in any type of fuel leak or fire.in another incident, the only incident where a fire was alleged, the complainant reported that no fluid leak was observed, but that a fire resulted after the spark plug had ejected from the engine and he had restarted the vehicle and driven to another location.none of the complainants reported any damage to the vehicle hood.(6) only two complainants reported that they observed what appeared to be some drops of fuel coming from the cylinder where the spark plug had failed or on the spark plug itself; however, each of these complainants reported that there was no smoke or flames as a result of his incident.as the petitioner noted, and odi | ||||||
| ENGINE AND ENGINE COOLING - ENGINE | ||||||
| DP05005 | FORD MOTOR COMPANY | 09/22/2005 | 01/04/2006 | SPARK PLUG EJECTION FROM CYLINDER HEAD | ||
| On september 6, 2005, odi received a petition requesting that the agency investigate allegations of engine spark plug ejection in certain model year 1997 through 2004 ford vehicles with triton v-8 and v-10 engines.odi received a total of 474 non-duplicative complaints on the subject vehicles where the complainant, or the dealer repairing the vehicle, reported that a spark plug detached from the cylinder and/or ejected from the engine.as of december 8, 2005, odi is not aware of any allegations where the alleged defect resulted in a loss of vehicle control, a crash, an injury, or a fatality in any of the 10,319,810 subject vehicles.in addition, odi is aware of only two incidents where the vehicle stalled without restart.information contained in the odi consumer complaints and obtained from 72 telephone interviews with complainants showed the following:(1) 99% of the complaints were on my 1997 to 2002 subject vehicles.(2) most the complainants reported hearing a loud pop while driving or upon starting up the vehicle followed by a loud, repetitive clicking or popping sound.(3) many of the complainants reported that the popping sound was accompanied by some loss of vehicle power; however, in 99% of the incidents reported, the vehicle did not stall.in the very few incidents where the vehicle did stall, most vehicles could be restarted.(4) only a small percentage of the complainants cited that they smelled gas or a slight burning smell when the incident occurred.(5) in all but a very few incidents, vehicle damage was limited to the engine.in one incident, the complaint reported that the fuel rail was damaged and replaced after one of the spark plugs ejected from the engine; however, the complainant reported that the damage did not result in any type of fuel leak or fire.in another incident, the only incident where a fire was alleged, the complainant reported that no fluid leak was observed, but that a fire resulted after the spark plug had ejected from the engine and he had restarted the vehicle and driven to another location.none of the complainants reported any damage to the vehicle hood.(6) only two complainants reported that they observed what appeared to be some drops of fuel coming from the cylinder where the spark plug had failed or on the spark plug itself; however, each of these complainants reported that there was no smoke or flames as a result of his incident.as the petitioner noted, and odi | ||||||
| ENGINE AND ENGINE COOLING - ENGINE - GASOLINE | ||||||
| DP05005 | FORD MOTOR COMPANY | 09/22/2005 | 01/04/2006 | SPARK PLUG EJECTION FROM CYLINDER HEAD | ||
| On september 6, 2005, odi received a petition requesting that the agency investigate allegations of engine spark plug ejection in certain model year 1997 through 2004 ford vehicles with triton v-8 and v-10 engines.odi received a total of 474 non-duplicative complaints on the subject vehicles where the complainant, or the dealer repairing the vehicle, reported that a spark plug detached from the cylinder and/or ejected from the engine.as of december 8, 2005, odi is not aware of any allegations where the alleged defect resulted in a loss of vehicle control, a crash, an injury, or a fatality in any of the 10,319,810 subject vehicles.in addition, odi is aware of only two incidents where the vehicle stalled without restart.information contained in the odi consumer complaints and obtained from 72 telephone interviews with complainants showed the following:(1) 99% of the complaints were on my 1997 to 2002 subject vehicles.(2) most the complainants reported hearing a loud pop while driving or upon starting up the vehicle followed by a loud, repetitive clicking or popping sound.(3) many of the complainants reported that the popping sound was accompanied by some loss of vehicle power; however, in 99% of the incidents reported, the vehicle did not stall.in the very few incidents where the vehicle did stall, most vehicles could be restarted.(4) only a small percentage of the complainants cited that they smelled gas or a slight burning smell when the incident occurred.(5) in all but a very few incidents, vehicle damage was limited to the engine.in one incident, the complaint reported that the fuel rail was damaged and replaced after one of the spark plugs ejected from the engine; however, the complainant reported that the damage did not result in any type of fuel leak or fire.in another incident, the only incident where a fire was alleged, the complainant reported that no fluid leak was observed, but that a fire resulted after the spark plug had ejected from the engine and he had restarted the vehicle and driven to another location.none of the complainants reported any damage to the vehicle hood.(6) only two complainants reported that they observed what appeared to be some drops of fuel coming from the cylinder where the spark plug had failed or on the spark plug itself; however, each of these complainants reported that there was no smoke or flames as a result of his incident.as the petitioner noted, and odi | ||||||
Consumer Complaints
| Fail date | miles | occurences | Purchase date |
|---|---|---|---|
| ENGINE AND ENGINE COOLING | |||
| 03/26/2007 | 40 | 1 | 12/17/2002 |
| I was going back home to miami and my car 2003 ford explorer sport trac caught on fire at the exit of the midtown tunnel in new york city. the fire started in the front motor at the passenger side. the police used 3 fire extinguishers but all the effort they did was not enough. my car was completely on fire. the motor, the seats , all the interior was completely destroy by the fire. the fireman arrived after a few minutes, but it was to late. i bought this car cash brand new from sawgrass ford in ft lauderdale florida. i did not have full cover and i lost every thing.. i was in new york with my family and with no car to go back home.. i called ford and they told me that they are not responsible for anything that happen to that car. i am sure this is not fair to me or to anybody. the car was a 2003 and only had about 46,000 miles. *jb | |||
| 05/01/2003 | 5000 | 1 | |
| While driving the vehicle shut off. *nlm | |||
| ENGINE AND ENGINE COOLING - ENGINE | |||
| 05/26/2011 | 117000 | ||
| Engine & multiple parts in 2003 ford are not 2003, they are 2001 & 2002. 2002 engine and earlier had a tsb for the timing chain guides & oiling. even though taken into the dealership with that complaint, mine was supposed to be 2003, not affected by those problems, so service did not repair for tsb. later on timing jumped because guides not replaced, bent valve and ruined the engine to tune of $5,000, plus parts spent to get to that point & rental cars. should be noted the first replacement motor installed by ford ran only 15 minutes before it blew from timing chain defect/poor manufacturing. history: before end of 75,000 mile extended warranty i took the sport trac into the dealer to take care of all the little complaints. one complaint was slight rattle type of sound when the car was cold/cold morning. dealer suggested an engine flush & to switch to full synthetic oil. that did help for several thousand miles. engine rattle came back, only very occasional but worse sound than before on real cold mornings. was coasting toward red light, light changed & i gave it gas, engine started missing severely as i took off w/check engine light coming on. limped the car home. put code reader on & started replacing parts called for, mostly tune up, then egr components, etc., new code thrown after every repair. smog parts for 2003 did not fit, i had to take the parts back & exchange them for 2001. when engine was changed service rep told me engine in car was 2002, even had to replace thermostat housing because routing was different, angle incorrect, not 2003, i took pictures of block & #'s, not a 2003, it is 2002 (pictures show my engine, no dirt accumulation at all). carb states i cannot install an engine older than the chassis into the car, most especially older smog components. can ford? can ford sell a car as new, specific model year, but use leftover parts from previous years & still call it a new car? isn't this fraud? how can vehicle be repaired, tsbs followed, etc.? | |||
| 07/20/2006 | 200000 | 5 | 10/11/2002 |
| Vehicle shuts down when driving---both low and high speed--brakes, steering, electrical, gas--all quit. after a few minutes the car will start again. has happened numerous times. dealer, vista ford, says nothing wrong/can't duplicate. *nm | |||
| 09/01/2003 | 11000 | 6 | 12/01/2002 |
| I purchased my 2003 sportrack in december of 2002 from sunrise ford. i drove my suv home, parked it and went inside for less than 20 minutes. when i came out to drive drive my guests around the block, the vehicle would not start. i called sunrise ford and spoke with the service department. they sent the sales person to my place rather than a mechanic. he basically belittled me infront of my guests by telling me i did something to my car. it was embarassing enough that the vehicle would not start now i had to deal with the sales person, who as it turns out knew absolutely nothing about the sportrack, telling me i did something wrong to my vehicle to make it not want to start. he finally called the service department, had a mechanic come out and they tried to start it. no luck. long story short i found sunrise ford's sales and support staff were very hard to work with right after my sale. i felt misleaded. from arranging a loaner because of this problem to getting a qualified person to diagnose my vehicle. i had had the car nearly 1 week before the problem could be completely solved. my next problem began in august of 2003, roughly 9 months later. it is now stalling. most cases have been while stopping for a stop sign or light. other times just after leaving the stop light or sign, it usually stalls immediately when i accecelerate. the worst case has been while on the on ramp to the freeway. in all cases i lost all power, except for the radio, and was able to restart the engine. after having the ford dealership run a diagnnostic test on my vehicle the found nothing...*ak | |||
| 06/13/2003 | 2965 | 04/20/2003 | |
| Vehicle engine missing and lost power while attempting to accelerate onto on-ramp. attempt to restart failed. had to call for tow. dealership couldn't find anything wrong. *nlm | |||
| 02/20/2003 | 4500 | 10 | 12/04/2002 |
| The vehicle expelled gasoline everytime the consumer was refueling the tank and the gas pump automatically shut off, as it is designed to do. the process of filling the tank increased five fold, taking approximately 25-30 minutes, because the pump repeatedly shut off and expelled gas. the manufacturer was notified and was aware of the problem but there was no current fix for the problem. the emergency brake needed adjusting and the check engine light illuminated. *mr *scc *nlm | |||
| ENGINE AND ENGINE COOLING - ENGINE - GASOLINE - BELTS AND ASSOCIATED PULLEYS | |||
| 03/20/2006 | 3 | 02/28/2003 | |
| Constant loud squeal coming from serpentine belt, replaced by dealership and i had to purchase, still squeal, warranty and replaced, still squealed dealership called ford, ford suggested stronger belt that normally does not go in this truck. currently no squeal. total belts: 4 *tr | |||