Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
ENGINE AND ENGINE COOLING
05B3501/01/200610019024Customer satisfaction program 05b35 - the engine control modules may not be calibrated to the latest software levels, adversely affecting the performance and reliability of the engine. *tt02/09/2006
05171310/07/20050524910018062Coolant degas bottle overflow. *tt12/14/2005
ENGINE AND ENGINE COOLING - COOLING SYSTEM
0524901/01/200505262310018939Coolant degas bottle overflow. *tt01/25/2006
ENGINE AND ENGINE COOLING - COOLING SYSTEM - FAN
071410021236Lack of cooling fan operation. *kb03/23/2007
ENGINE AND ENGINE COOLING - ENGINE
TSB-09-20-1204/01/201010032613Ford: some super duty trucks equipped with a 5.4l 3v or 6.8l 3v engine may experience premature automatic shut off of the fuel fill nozzle. *pe04/19/2010
062401100222936.0l diesel engine - oil leak or boost pressure leak at hot side charge air cooler duct. *kb07/25/2007
1961402/01/200710021619Air filter water ingestion / snow packing with codes p0103. *kb06/12/2007
07515100214646.0l oil seep or boost pressure leak at hot side charge air cooler duct. *kb04/27/2007
075410021462Cold start driveability - white smoke, lacks power, exhaust odor, surges, runs, rough, or no start. *kb04/27/2007
072702/01/2007100212786.0l - reduced engine performance - high altitude. *kb03/28/2007
06229100212346.0l - mil on with dtc p2138, p2139, and p2140. *kb03/23/2007
1937509/01/200610021229Watch for oil flow from the base engine oil pump. vehicles equipped with a 6.0l diesel engine. *kb03/23/2007
0623910021233Hesitation, runs rough, or surge either on acceleration or during idle in gear and occurs right after initial cold engine start up. *kb03/23/2007
1924706/01/200610021173Oil flow from the base engine oil pump. *kb03/19/2007
0618110625810021165Service calibration update - loss of rpm on deceleration - 6.8l. *kb updated 07-25-07. *kb03/15/2007
06161210021055Service calibration update - loss of rpm on deceleration - 6.8l. *kb02/27/2007
06191210020792Diagnostic trouble codes (dtc) p0340, p0344, p0345, p0349. are found. *kb01/16/2007
0622610020750Buck/jerk steady throttle or slight tip in 6.0l. *kb01/05/2007
064601/01/200610019915High pressure system diagnostics - 6.0l for a hard start/long crank or no start condition due to low injection control pressure (icp). *tt05/12/2006
0525501/01/20060633100193835.4l 3v with p030x and/or p0316 accompanied by spark knock. *tt03/13/2006
05101501/01/200505255100189355.4l 3v with p030x and/or p0316 accompanied by spark knock. *tt01/25/2006
ENGINE AND ENGINE COOLING - ENGINE - DIESEL
TSB-09-20-1204/01/201010032613Ford: some super duty trucks equipped with a 5.4l 3v or 6.8l 3v engine may experience premature automatic shut off of the fuel fill nozzle. *pe04/19/2010
TSB-08-18-609/01/200810027985Ford truck: some trucks equipped with a 6.0l diesel engine may exhibit a hard start/long crank or no start condition due to low injection control pressure (icp). *pe02/25/2009
TSB-08-9-910/23/200810026387Ford: 6.0l diesel hard start/long crank/no start du to low injector control pressure (icp). ipe10/23/2008
1952112/01/200610022229Lack of power or lack of performance condition when operated above 5,000 feet of altitude. *kb07/23/2007
1972804/01/200710022243Lack of power due to low fuel pressure - fuel tank liner seperation. *kb07/23/2007
1952912/01/200610022233Misfire and dtc p0300. *kb07/23/2007
1953712/01/200610022236Misfire and dtc p0300. *kb07/23/2007
0617610021231High pressure system diagnostics - 6.0l engines. *kb03/23/2007
ENGINE AND ENGINE COOLING - ENGINE - OTHER FUEL TYPES - TURBO-CHARGER
2022804/01/2008100248651999-2008 7.3l/6.0l/6.4l/4.5l diesel f-super duty - clean the charge air cooler (cac) system after certain turbo or engine failures - service tip. *nj06/03/2008
08-2-1103/01/200808-4-7100243256.0l turbocharger carbon deposit diagnostics and service tips. *nj updated 5/29/08. *nj04/04/2008
0617106183100212326.0l turbocharger carbon deposit diagnostics and service tips - lack of power, white or black smoke, surge, p0238, p0299, p0404, p2262, and/or p2263. *kb03/23/2007
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM
0525401/01/2006062510018946Exhaust smoke and/or smell, harsh transmission shifts -- 6.0l. *tt01/25/2006
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM - EMISSION CONTROL - GAS RECIRCULATION VALVE (EGR VALVE)
0721910/01/2007100238556.0l--mil on--p0401, p0402, p0404, p1335--lack of power or surge with some 2003-2007 f-super duty, 2003-2005 excursion and 2004-2008 e-series vehicles. *nj02/06/2008

Consumer Complaints


Fail datemilesoccurencesPurchase date
ENGINE
02/17/2012900001
 Bought vehicle used in nov,2011. about 4 months later started having problems with engine power. was told by ford dealership that i bought it from would need to rebuild engine, should be covered under extended warranty (involved egr, gaskets and bent head bolts). call ford extended warranty people. refused to pay anything. now truck has about 96000 miles on it and the truck is stalling out while driving down the road, took back to dealership again, was told that the injectors are the problem now. decided to check out recalls on this veh. and found out several things (1) that ford had a recall for the injectors and (2) that the problems before were probably caused by this. called the recall center at ford and was told that vin # did not match up to any recalls, even though it was on 180000 05 ford f250 sd. was also told to check with extended warranty that is also through ford. once this is fixed will have more money invested in this and rebuilding engine 6 months ago than the truck is worth. no more fords for us. *tr
02/17/201290000
 Bought vehicle used in nov,2011. about 4 months later started having problems with engine power. was told by ford dealership that i bought it from would need to rebuild engine, should be covered under extended warranty (involved egr, gaskets and bent head bolts). call ford extended warranty people. refused to pay anything. now truck has about 96000 miles on it and the truck is stalling out while driving down the road, took back to dealership again, was told that the injectors are the problem now. decided to check out recalls on this veh. and found out several things (1) that ford had a recall for the injectors and (2) that the problems before were probably caused by this. called the recall center at ford and was told that vin # did not match up to any recalls, even though it was on 180000 05 ford f250 sd. was also told to check with extended warranty that is also through ford. once this is fixed will have more money invested in this and rebuilding engine 6 months ago than the truck is worth. no more fords for us.
11/01/2011283000
 It took several times before i could crank my truck and once it was started it smoked badly but did eventally clear up. it spitted and sputtered on the way to work so i dropped it off at the mechanics shop. the mechanic inspected it and the fuel injector module was bad. i researched the recall list and called the ford dealership in mobile, al based on the recall list to have the problem repaired; gave them my vin and was told that my vehicle was not included in any recalls. the dealership offered to repair the module for $900.00 however the nhtsa id # 05v270000 says there is a recall concerning this issue.
ENGINE AND ENGINE COOLING
11/04/201069000
 While on vacation truck started losing power then started blowing coolant from the exhaust pipe. called aaa had truck towed to ford dealership where they told me truck had bad egr cooler. not only that but my truck was 8 months out of warranty. dealership repaired truck, cost was over $2,500. not only did i have to travel 2 hours to pick my truck up 3 days later after repair, but found online they are a lot of 6.0 power stroke customers having same issue. i contacted ford with no resolution, even asked the representative if she could look up some of the same websites that i had, she replied no due to restriction at work. i then offered to email the complaints of others to them which i was told no. i was told my name and information would be saved incase there was ever a recall. this is obviously a defect with this engine and needs to be addressed, and customers reimbursed.
05/30/2006126000106/01/2005
 Dt*: the contact stated while checking the oil, water was noticed on the under side of the hood. the dealership repaired the inner cooler. then, after driving the vehicle for another 1500 miles this problem occurred again. the dealership determined the heads or head gasket needs to be replaced, but is uncertain.
ENGINE AND ENGINE COOLING - ENGINE
01/03/201051000
 Tl*the contact owns a 2005 ford f250. the contact stated the egr valve cooler ruptured and was leaking antifreeze through the exhaust system. the dealer was aware of the failure; however, the ford manufacturer advised them to stop repairing the vehicle. the estimated cost was $2600. there were no valid warranties or recalls. the failure mileage was 51,000.
05/01/200722000204/01/2005
 Tl*the contact owns a 2005 ford f-250 sd. while driving 70 mph, the steering wheel and the front end of the vehicle would shake uncontrollably. the shaking would not stop until the vehicle came to a complete stop. the dealer was unable to duplicate the failure. the current mileage was 30,000 and failure mileage was 22,000.
ENGINE AND ENGINE COOLING - ENGINE - DIESEL
11/12/200764045307/01/2005
 Tl*the contact owns a 2005 ford f-250 sd. while driving 55 mph, the vehicle surged to 60 mph without warning and then shut off. the contact stated that the vehicle would not accelerate and the failures were intermittent. as of december 12, 2007, the dealer had not inspected the vehicle. the failure mileage was 64,045 and current mileage was 64,055.