Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
ENGINE AND ENGINE COOLING - ENGINE - DIESEL
TSB-08-18-609/01/200810027985Ford truck: some trucks equipped with a 6.0l diesel engine may exhibit a hard start/long crank or no start condition due to low injection control pressure (icp). *pe02/25/2009
1952912/01/200610022233Misfire and dtc p0300. *kb07/23/2007
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM
07111110022676Vehicles equipped with a 5.4l 3v or 6.8l 3v engine built on or before 09/08/06 may exhibit an exhaust system noise often described as a snap/pop/tick/ping noise. *nj09/19/2007

Consumer Complaints


Fail datemilesoccurencesPurchase date
ENGINE
06/12/2006200001
 This vehicle has had numerous engine failures which i will list below. i spend alot of time in rural locations between 50 and 100 miles from any service facilities in all kinds of weather. usually there is not any cell service available. it is only a matter of time before i or someone is stranded in bad weather because of the poor engineering on the 6.0 liter diesel that ford installed in my vehicle. this could well be life threatening and lead to death in the future. 6/12/06 turbo failure-covered by warranty by ford - 20000 miles 7/15/06 recall on computer-covered by warranty by ford- 21000 miles 4/8/11 egr cooler blew out- out of pocket cost $1703.46- 90619 miles 8/28/12 injectors failed- out of pocket cost $2178.09- 110732 miles 8/30/12 rear wheel seal and emergency brake failure- out of pocket cost- $703.06- 111423 miles 10/12/12 turbo failure again- out of pocket cost $2577.75- 113473 miles you can see the ongoing theme here and when i talk to ford they say sorry but we have no recalls and no customer service help at this time. they need to take resposibility before something happens and it puts peoples lives at risk. as the owner of this vehicle i would like to be included in any class action lawsuits against ford for not taking responsibility for the 6.0 liter engineering disaster that they created. hopefully someone will make them step up and provide the buyers of these engines the help they need and deserve. *tr
06/12/200620000
 This vehicle has had numerous engine failures which i will list below. i spend alot of time in rural locations between 50 and 100 miles from any service facilities in all kinds of weather. usually there is not any cell service available. it is only a matter of time before i or someone is stranded in bad weather because of the poor engineering on the 6.0 liter diesel that ford installed in my vehicle. this could well be life threatening and lead to death in the future. 6/12/06 turbo failure-covered by warranty by ford - 20000 miles 7/15/06 recall on computer-covered by warranty by ford- 21000 miles 4/8/11 egr cooler blew out- out of pocket cost $1703.46- 90619 miles 8/28/12 injectors failed- out of pocket cost $2178.09- 110732 miles 8/30/12 rear wheel seal and emergency brake failure- out of pocket cost- $703.06- 111423 miles 10/12/12 turbo failure again- out of pocket cost $2577.75- 113473 miles you can see the ongoing theme here and when i talk to ford they say sorry but we have no recalls and no customer service help at this time. they need to take resposibility before something happens and it puts peoples lives at risk. as the owner of this vehicle i would like to be included in any class action lawsuits against ford for not taking responsibility for the 6.0 liter engineering disaster that they created. hopefully someone will make them step up and provide the buyers of these engines the help they need and deserve.
01/01/200678000
 Tl* the contact owns a 2005 ford f350 super duty. the contact stated that the vehicle stalled numerous times without warning while driving at any speed. the vehicle was taken to the dealer numerous times for the failure. the dealer replaced the fuel injectors, the turbo charger was replaced four times, the head gaskets, and the rear end rings however the failure was not corrected. the vehicle continued to stall without warning and the engine could no longer be started. the manufacturer was made aware of the failure and advised the contact that the vehicle was not included in nhtsa campaign id number: 05v270000 (electrical system: wiring). the failure mileage was 78,000 and the current mileage was 175,000.
01/01/200678000
 Tl-the contact owns a 2005 ford f350 super duty. the contact stated that the vehicle stalled numerous times without warning while driving at any speed. the vehicle was taken to the dealer numerous times for the failure. the dealer replaced the fuel injectors, the turbo charger was replaced four times, the head gaskets, and the rear end rings however the failure was not corrected. the vehicle continued to stall without warning and the engine could no longer be started. the manufacturer was made aware of the failure and advised the contact that the vehicle was not included in nhtsa campaign id number: 05v270000 (electrical system: wiring). the failure mileage was 78,000 and the current mileage was 175,000. kmj
ENGINE AND ENGINE COOLING
03/22/2012125688
 While pulling a 30 foot travel trailer tuck suddenly died causing immediate loss of steering and braking power on a very busy highway nearly causing an accident. had it towed to a diesel shop who scanned to find it to be the high pressure oil and fuel pumps. they said they have done repeated repairs on the same engine with the same problems in the past. very costly repair over $3000 and 5 days to do.
11/17/201083000
 Tl. the contact owns a 2005 ford f-350. the contact stated while driving 15 mph four fuel injectors malfunctioned. this caused smoke to exhaust and the vehicle to stall. the contact took the vehicle to a local mechanic and the local replaced radiator over flow bottle. the contact called the manufacturer and they stated to the contact since the vehicle is out of warranty there is nothing that they can do. the contact notice numerous complaints regarding the fuel injectors online and stated the manufacturer should issue a recall because this is a manufacturer's defect. the failure mileage was 83,000. jo
03/23/2009194947
 Tl*the contact owns a 2005 ford f-350. while driving between 50-55 mph, the vehicle shut off completely and the power steering and brakes failed. the contact stated that ford should pay for the repairs because the failure was a major safety issue. the vehicle was not included in any recalls. the current and failure mileages were 194,947.
12/21/20044000012/21/2004
 Dt: the contact stated that the vehicle experiences consistent problems when starting up the vehicle the engine would revive up and when put into first gear the engine would jerk profusely. the vehicle was taken to the dealer who upon examination could not duplicate the problem. the manufacturer was called and stated that there was no recall on this issue.
ENGINE AND ENGINE COOLING - ENGINE
08/23/201060000
 Tl- the contact owns a 2005 ford f-350. while traveling 15 mph the contact noticed that the engine had began to run hot and was creating a whining noise. the vehicle was taken to the dealership where the head gasket and egr cooler had to be replaced. there were no prior warnings. the current and failure mileages were 60000. bml
03/24/2010160000
 Tl*the contact owns a 2005 ford f-350. the contact was driving approximately 60 mph, the diesel engine overheated with smoke coming from the exhaust pipe. the vehicle was driven to the side of the road. the engine was turned off, and restarted after waiting until the engine cooled down. the vehicle resumed operation. the vehicle was taken to an independent mechanic for diagnostic testing. the failure was contributed to the oil cooler and exhaust gas recirculation (egr). the vehicle was repaired. the mechanic advised replacement of the oil pump and fuel injectors. the failure mileage was 160,000. the current mileage was 160,200.
01/04/200999970
 Tl*the contact owns a 2005 ford f-350. the contact stated that the fuel injection module and relay switch failed. the vehicle would not drive more than 10 mph without black smoke coming from the exhaust. the contact repaired the vehicle. the vehicle had a high pressure oil leak, which led to the failure of the relay switch this repair was resolved under warranty. the fuel injectors were also faulty and were repaired under warranty three times. a mechanic stated that the failures would continue. . the contact is concerned about the safety of her vehicle. the current and failure mileages were 99,970.
ENGINE AND ENGINE COOLING - ENGINE - DIESEL
06/27/20121494061
 White heavy spoke, loss of power, performance, engine stalled on major highway an extremely dangerous situation. dealer stated not ford or their problem. charges close to $1,500 to repair. dealer claims failed egr valve.
09/01/20114
 2005 ford f-350. letter on behalf of regarding her concerns with ford motor company being held accountable for their defective 6.0 liter diesel engine vehicle; reply attn: kim cordell/blountville, tn office *tgw the consumer stated the turbo was replaced four times. she also stated ford has ignored the front end and steering problems as well. *jb
10/01/2004210/01/2004
 2005 f-350 with overheating problems customer states that the engine was replaced customer wants ford to pay for repairs**cc the consumer stated he has had problems with the vehicle from day one. it was at the dealership for 25 days for an engine replacement. the engine was replaced, however 90 days later the consumer started to have problems with the replacement engine. the air take to the turbo would blow off and leave the vehicle with no power, 2 egr valves were replaced. finally, the engine locked up. the consumer stated there is a design flaw where there is too much heat with the turbo on top of the engine. *jb