Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
FUEL SYSTEM, GASOLINE - DELIVERY - HOSES, LINES/PIPING, AND FITTINGS
05V266000FORD MOTOR COMPANYfrom 08/01/2004 to 05/09/2005V (Vehicle)7867506/20/2005MFRFORD MOTOR COMPANY06/09/200506/09/2005
Defect SummaryOn certain pickup trucks and chassis cab vehicles equipped with 5.4l or 6.8l gasoline engines, the fuel jumper line may have an incorrect end form.
Consequence SummaryThe fuel line may separate at the connection to the main fuel bundle. if the fuel line separates, an operator may notice a gasoline odor and/or fuel on the ground, loss of power, and the engine will eventually stall. fuel leakage in the presence of an ignition source could result in a fire.
Corrective SummaryDealers will install an external retention clip at the fuel jumper line to the main fuel bundle connection. the recall began on june 20, 2005. owners may contact ford at 1-800-392-3673.
NotesFord recall no. 05s33.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
FUEL SYSTEM, DIESEL
1746701/01/20051836610007319Engine or fuel system concerns when using fuel with greater than 5% biodiesel concentration. *tt06/10/2004
FUEL SYSTEM, GASOLINE
1962102/01/200710021621Lack of power due to low fuel pressure, fuel tank liner seperation. *kb06/12/2007
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM - INJECTORS
07M0808/01/2008CSP-07M08 #110024141Customer satisfaction program 07m08: certain 2005 model year f-150, f-super duty, expedition, and navigator vehicles with 5.4l 3v engines-extended warranty coverage on fuel injectors. csc was received. *nj updated 5/20/03/13/2008
FUEL SYSTEM, GASOLINE - STORAGE - AUXILLARY TANK
0731212/01/20070724410021281Water in the fuel tank behind rear axle - 6.0l, 6.4l and 7.3l diesel engine. *kb updated 2/29/08. *nj03/28/2007
FUEL SYSTEM, OTHER
1901501/01/200610019075Fuel conditioner. low power, poor fuel economy, fuel gelling in cold weather, excessive white smoke on cold start, hard start, or coking of components exposed to exhaust. *tt02/10/2006
0519709/21/200510017529New fuel vapor management system for certain vehicles with gas engines and standard duty carriers. jerr-dan technical bulletin. *tt11/09/2005

Consumer Complaints


Fail datemilesoccurencesPurchase date
FUEL SYSTEM, DIESEL
04/01/20086
 We started experiencing problems with the wheels, brakes, electrical, engine and vehicle stalling when being driven in 2005-2008. continued to have problems in 2009 with the transmission, coolant, lack of power, batteries and vehicle stalling while being driven. the ford dealer diagnosed as a turbo problem, head gasket, vc gasket, egr, oil cooler, no oil pressure. a new turbo was installed. in december 2009 the truck stalled while driving, due to a failed turbo hose. jan. 2010, the truck stalled again. the cam sensor, injector and ficm were replaced. in april and may 2010, the truck stalled again and all the injectors were replaced. in march 2011, the truck stalled again and the cam sensor and injectors were replaced again. april 2011, the injector needed to be replaced again. updated 10/20/11 *bf
04/01/20086
 We started experiencing problems with the wheels, brakes, electrical, engine and vehicle stalling when being driven in 2005-2008. continued to have problems in 2009 with the transmission, coolant, lack of power, batteries and vehicle stalling while being driven. the ford dealer diagnosed as a turbo problem, head gasket, vc gasket, egr, oil cooler, no oil pressure. a new turbo was installed. in december 2009 the truck stalled while driving, due to a failed turbo hose. jan. 2010, the truck stalled again. the cam sensor, injector and ficm were replaced. in april and may 2010, the truck stalled again and all the injectors were replaced. in march 2011, the truck stalled again and the cam sensor and injectors were replaced again. april 2011, the injector needed to be replaced again.
12/24/201045000
 1. 2005 ford f550 diesel truck stalling, rough idle, loss of power completely. 2. the diesel fuel tank is delaminating and has caused $6,000 worth in damages. my truck stopped working completely and was towed to a ford dealership here in hawaii for diagnosis. my f550 is currently covered with a super duty diesel engine care warrantee that cost over $3,000 yet ford will not replace the defected tank that has caused thousands of problems nationwide to date. the tanks need to be recalled and individuals need to be reimbursed. ford has taken away from our economy and endangered our roads. 3. fuel filters, fuel tank, fuel injectors, fuel pumps, fuel pressure regulators, and fuel senders all need to be replaced. they are planning to replace the fuel tank with the same manufactured tank. it has already been documented that the problem will reoccur as many have had to replace the tank more than once. ford blames biodiesel yet i have never used biodiesel. this is manufactured defect. no other diesel tanks are having this problem on a daily basis nationwide.
11/27/2010113245
 I own a ford f 550 sd 2005, this truck has had fuel system problem off and on since i purchased three years ago. but this past week it started missing and stopping on me in traffic, i took it to the ford dealer and i'm told that the fuel tank lining is coming off and damaged the fuel pump, filters and injectors, repair to cost $5,000. also that this is due to the epa's low sulpher requirement on diesel fuels. this may be true but ford know of this way prior to the start date of this new fuel and still is using defective parts that they will not cover under warranty or a recall today.... this parts failure include 2 fuel tanks, fuel pump, fuel filters,and injectors all damaged due to a poor tank lining or coating.
12/23/2009980001
 I am contacting you to file a complaint with ford motor company regarding the fuel tanks on 450 and f550 trucks that we own. i have more than one vehicle that is and has been affected by this. the fuel tanks are degrading from the inside, causing fuel system damage and creating a hazard due to the fact that as large as these vehicles are they can be disabled in traffic. i do understand that any vehicle could be rendered disabled. however this would be for a known cause. ford dealerships are well aware of the problem as are many tank repair facilities in new england. i understand through research these tanks have been defective since 1998. ford is trying to say it is due to bio-diesel. if you looked inside the tank, you would see it is like paint flaking off of a wall. this situation has been doing damage to pumps and injectors causing breakdowns. ford is well aware of this and has done nothing to resolve it to the best of my knowledge. *tr
FUEL SYSTEM, GASOLINE
09/09/201055050
 Truck stalled i check it fuel pump had stop working took to dealer, next time the ficm went bad i replaced it drove good for 1500 or so miles then problems again ford said fuel tank rusting causing ficm to go bad and clog injectors ford fixed i asked about use of coolent they could not find any problem but i have to add one galion every week and truck is starting to smoke!