Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
ENGINE AND ENGINE COOLING - COOLING SYSTEM
9561603/01/199539911Cooling system - leaking radiator hose - upgraded hose clamps. *tw11/01/1995
BC417895040104/01/19953055145Unknown11/01/1995
ENGINE AND ENGINE COOLING - ENGINE
0310305/26/200310002767Vehicles without the coolant lock-off may exhibit a no start condition. *tt09/16/2003
9711401/02/199751369Engine compartment noise-buzzing or knocking- right front of engine-after starting. *jd06/27/1997
ENGINE AND ENGINE COOLING - ENGINE - GASOLINE
0210505/27/2002636076Some bi-fuel cang and lpg vehicles may exhibit a no start condition. *tt11/05/2002
0124612/10/2001630515Engine oil system priming procedures, service tips for reports of premature engine failure. *tt04/18/2002
9672703/25/1996613349Experiencing a knocking noise when the engine is cold and under acceleration. *tt06/22/2000
9981605/03/1999606420Ford motor company now recommends sae 5w-30 viscosity grade for servicing any ford gasoline-powered vehicle regardless of model year. *tt08/19/1999
96221210/21/199650951Engine compartment noise - buzzing or knocking - right front of engine - after starting - 4.9l engines - f series built from 8/1/94 through 10/15/95 - econolines built from 8/15/94 through 10/15/95. *tw06/17/1997
ENGINE AND ENGINE COOLING - ENGINE - GASOLINE - BELTS AND ASSOCIATED PULLEYS
974802/17/199751691Accessory drive belts- fead belt comes off- vehicles with 4.9l engine. *jd06/27/1997
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM
98201010/12/1998603695Experiencing a buzzing or rattling noise from the exhaust system. *yc03/02/1999
986403/30/1998601312Information on a buzzing or rattle noise from the exhaust system. *tt07/21/1998
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM - EMISSION CONTROL
98151208/03/1998609551A direct replacement part for the evaporative emission canister and bracket assembly. ak04/03/2000
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM - MANIFOLD/HEADER/MUFFLER/TAIL PIPE
BC088396100410/04/199650440Vehicles may exhibit an exhaust leak &/or noise due to warped exhaust manifolds. *tt04/24/1997

Consumer Complaints


Fail datemilesoccurencesPurchase date
ENGINE AND ENGINE COOLING
10/04/2007119934109/22/2007
 Tl*the contact owns a 1996 ford f150. on october 4, 2007, the vehicle burst into flames while parked on the side of the house. a tree and some of the grass caught fire. a fire report was filed. the manufacturer stated that they would not be able to determine if the fire was due to recall number 05s28 because of the extensive fire damage. the current and failure mileages were 119,934. updated 01/02/08 *bf the consumer believed the fire was related to the recall regarding the cruise control. ford stated they could not find any evidence that the fire was related to the recall. updated
12/25/20041
 Consumers 1996 f150 burned while parked and turned off. *ts the fire report stated the fire appeared to have started in the engine compartment. *jb
05/12/20051200001
 Dt: the consumer drove the truck for about 2 hours and parked it at the house. after about four or five hours, the neighbor came over saying that the truck was on fire. there was no prior warning. *tt the fire occurred under the hood. *sc *jb
11/22/20041
 After the vehicle was parked, it caught on fire. *jb *tt
09/15/20041
 Consumer received a recall notice(04v35700)for a cam shaft position sensor. dealer was not in operation. *jb brakeline rusted through and caused fluid to leak. *sc
ENGINE AND ENGINE COOLING - ENGINE
10/10/2002102000110/04/1996
 Consumer states he notice that the oil pan rusted causing a leak. ts the consumer feels that this part should be recalled. scc
06/15/2002106/18/1996
 Consumer was informed that the oil pan was corroding and in danger of leaking, the oil pan gasket blew out and was leaking oil. *slc
06/01/2002106/17/1996
 Oil pan is deteriorating, causing oil leakage.*ak the oil pan gasket is not seated properly. this allows the oil to seep. the problem was evaluated by consumers personal mechanic. *jg
05/15/2002105/01/2096
 Oil pan rusted through very corroded $500.00 repair not warranted. *ak
04/06/2001101/01/1996
 Oil pan rusted out. i complained 1 other time about this problem. ford is very aware of this problem. i spoke to them and they deny knowing anything about it. they are liars. my dad is retired and is vacationing next to a retired ford worker. he has told my dad that ford did a cost reduction idea on the paint that they use on oil pans on the trucks in the 96 range. they took out an anti chip compound that was used in the paint to save money. ford should be responsible for the repairs. it cost me $500.00 to get the repair fixed at ford. ford has caused the problem and know is making a small fortune by charging the people for repairs. this is morally wrong. hopefully you can look into this matter. if you need additional information please feel free to contact me. i spoke to one of the vp's at ford in dearborn michigan. she lied through her teeth. a lot of people are getting cheated. please help. thank you, ben spelde. *ak
01/01/2001101/01/1996
 I contacted sutton ford and quickly realized that they would not help. i then contacted elizbeth paglivca at ford in dearborn, michagan. her phone number is 313-322-3000 ask for the executive office and then for elizbeth. she made me bring the truck in so a ford mechanic could do the inspection. sutton charged me 29.95 for looking at the oil pan and agreeing that the pan had rusted through. i was told out in the shop that this is a common problem with a 96 truck. elizabeth at ford then informed me that this is a common problem and is not fords responsibility to repair. i explained that i have never had an oil pan rust through, ever, especially when the truck only has 70-75,000 miles on it. i asked what i should put on the oil pan on my $30,000.00 windstar to make sure that oil pan does not rust through, since this is a common problem. she refused to answer. my neighbor just had the same problem with his truck. the repair at ford is 625.00. i have called around and have been told that this is a very common problem. one man who answered the phone at the exective office told me he has dealt with the same problem many times. an oil pan should not rust out like this. i just sold a 90 tempo with 175,000 miles on it and the oil pan is just fine. ford is pulling a fast one on a lot of people. i told elizabeth that i would be writing to her boss. she advised me that she would intercept the letter and her boss would not see it. her word is final. anything you can do to help would be greatly appreciated. if you need any additional information please don't hesitate to call. thank you, ben spelde. *ak
10/06/2001110/01/1995
 Copy of email to ford: i wrote to you a couple of months ago regarding an extreme level of corrosion occurring on my 1996 f150 which resulted in the oil pan rusting through only to be rebuffed. well now the level of corrosion is even worse. the brake lines are so corroded that one of them burst and nearly caused an accident. clearly this is not normal. this vehicle is only used for personal use and is only used on the highway for transportation. i have another vehicle, a jeep, which sits next to it that is 5 years older that is not exhibiting the corrosion found under your vehicle. as i mentioned in my previous letter, i am the original owner and the vehicles mileage is less than 60k. clearly this vehicle is defective but your earlierresponse to me indicates that you dont care. therefore, you have lost my wife and i as customers and i feel obligated to tell anyone i know of your poor quality and concern for your customers. this vehicle is a deathtrap looking for its first victim and i have no choice but sell the vehicle and send a copy of this letter to the nhsta so that its on record that ford was notified of the defect.
 Bolts for the harmonic balancer has shreaded off, and were missing which could have caused fan to fly away. please provide furthe information.*ak
12/11/1998
 Engine oil pan was leaking due to severe rust/corrosion.manufacturer notified and informed consumerthat vehicle was out of warranty and repairs would be at consumer's cost. *ak
06/01/1998103/01/1998
 The oil pan is rusting out and the age of the truck is very young, (1996) and the mileage is moderate. my mechanic showed me the oil seeping thourgh the oil pan. a failure will cause oil to spill in the roadway hazardous to all vehicles.
11/18/1997
 When the vehicle is parked there is oil leaking from under the vehicle. the dealer has replaced the mufler assembly and problem still exists. *ak
ENGINE AND ENGINE COOLING - ENGINE - GASOLINE
07/27/1999
 When driving at any speed and coming to a stop and without no warning, the vehicle will shut down, and the consumer can't steer vehicle. *ak
 Leased truck t,he motor is roughed the/body is cracked, please describe . *ak
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM
03/23/2002
 Consumer states that the fuel fumes is getting into the vehicle while driving, dealer and manufacturer were notified. nlm *mr
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM - MANIFOLD/HEADER/MUFFLER/TAIL PIPE
01/28/1996101/17/1996
 Vehicle's muffler disconnected.
11/18/1997
 When the vehicle is parked there is oil leaking from under the vehicle. the dealer has replaced the mufler assembly and problem still exists. *ak
02/12/19962
 Exhaust exits in front of right/rear tire, when temperature is below zero, the exhaust turns into frost which causes ice to build up on tires/slippiness. *sd