Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
FUEL SYSTEM, GASOLINE
0310205/26/200310002766Compressed natural gas (cng). rough idle or no start when cold. vehicles equipped with cng bi-fuel engine only. *tt09/16/2003
FUEL SYSTEM, GASOLINE - CARBURETOR SYSTEM
9622510/21/199650944Mass air flow sensor - replacement as an assembly - service tip. *tw06/17/1997
FUEL SYSTEM, OTHER - STORAGE - TANK ASSEMBLY
1511308/01/2001624689Some vehicles may exhibit a fuel fill valve sealing condition. *yd11/08/2001

Consumer Complaints


Fail datemilesoccurencesPurchase date
FUEL SYSTEM, GASOLINE
01/05/20051877991003/23/1998
 Dual gas tanks. gas is pressurized from rear tank to the front tank, causing a fuel transfer to the front tank, front tank is overfilling, gas is under pressure, spilling from the overflow. when the cap is removed, gas explodes from the filler neck. *ak
FUEL SYSTEM, GASOLINE - DELIVERY
08/01/200201/01/2001
 Dual tank valve allows fuel to be pumped into front tank until fuel leaks out of filler neck. dt
999912/01/2095
 Same problem as 1993 recall. nhtsa campaign id #01|008000. *ak
04/08/1997
 Going 35mph a frontal collision occurred where on impact a fire came from both sides of the hood, causing total damage to the vehicle. afterwards, saw fuel coming out of one of its fuel lines. *ak
FUEL SYSTEM, GASOLINE - DELIVERY - FUEL PUMP
12/01/200082931112/01/2000
 The vehicle had dual gas tanks. the front tank was leaking fuel out of the cap since the fuel from the back tank was traveling to the front. *ak the dealer replaced the fuel pump. *bf *sc
02/03/200314600010
 When filling front fuel tank the tank won't accept any fuel.when selector switch is put on the front fuel tank,fuel gushes out of the front fuel pipe if the cap is off.
FUEL SYSTEM, GASOLINE - DELIVERY - HOSES, LINES/PIPING, AND FITTINGS
03/26/200485000501/01/1999
 Dual gas tanks. gas is pressurized from rear tank to the front tank. causing a fuel transfer to the front tank, front tank is overfilling, gas is under pressure, spilling from the overflow. when the cap is removed, gas explodes from the filler neck. *ak
01/01/2003900001
 I own a 1992 ford f250 and a 96 ford f150. both have dual tanks.on both vehicles the front fuel gauge has stopped functioning and when using the rear tank it tranfers fuel to the front tank resulting in fuel spilling out.with the guages not functioning there is no notice of when the front tank is overfilling.this is a fire hazard as well as an environmental issue.i have spoke to the customer relations person at our local ford dealer and was told that it was not a dealer issue.i have inserted an incident,however the problem is a recurring problem.*ak
FUEL SYSTEM, GASOLINE - STORAGE - AUXILLARY TANK
01/05/20051877991003/23/1998
 Dual gas tanks. gas is pressurized from rear tank to the front tank, causing a fuel transfer to the front tank, front tank is overfilling, gas is under pressure, spilling from the overflow. when the cap is removed, gas explodes from the filler neck. *ak
03/26/200485000501/01/1999
 Dual gas tanks. gas is pressurized from rear tank to the front tank. causing a fuel transfer to the front tank, front tank is overfilling, gas is under pressure, spilling from the overflow. when the cap is removed, gas explodes from the filler neck. *ak
03/01/200250000103/30/1996
 A portion of the unused fuel from rear tank to be returned to the front tank, when this occurred the capacity of the front tank was exceeded which caused fuel spillage. dealer notified that vehicle year was not included in recall. consumer could smell gas at various times. spilled fuel can result in a fire when exposed to a source of the ignition. manufacturer notified but was not willing to do anything. *tt
05/16/2002101/01/1995
 Rear tank is pumping gas to front tank, causing it to over flow out.*ak when filling the rear tank most of the fuel was pumped into the front tank causing the gas cap to fly off when the consumer removed it. *mj
01/01/20000
 Consumer was traveling on highway and smelled gasoline.gas gauge didn't work. he pulled over, and lifted hood. vehicle has two tanks, and front tank was full, gasoline was going into vapor recovery . dealership was aware of problem. *ak
03/10/199910/01/1995
 Rear fuel tank leaks & drips on tail pipe.i think this is because dirt & salt lay on the front of tank on top of plate that protects the bottom side of tank. the tank rusts out along this front edge. *ak
 The rear tank pushes fuel into the full front tank and then the fuel goes out onto the ground. please describe. *ak
FUEL SYSTEM, GASOLINE - STORAGE - AUXILLARY TANK - SELECTOR DEVICES
07/01/200572000109/01/1996
 Dt: the contact owns a 1996 ford f150. the contact stated the vehicle has a duel gasoline tank. when the back tank is selected it will pump gasoline to the engine, but it will also pump gasoline into the front tank and pressurize the gasoline, forcing it out of the filler neck and cap. when the vehicle is parked gasoline overflows onto the ground, and when driving the vehicle, the gasoline spills out along the highway. when the cap is removed from the tank, a larger amount of gasoline will spill out, and the gasoline is filled up to the filler neck. the consumer has to watch the amount of gasoline that is in the back tank to ensure that the overflow will not occur. the service dealer said that the check valve had to be replaced. the check valve prevented the gasoline from going from the back tank into the front tank. the manufacturer said they would not cover the cost for the repair.*ak updated 01/04/06. *jb
09/22/2004103/01/2004
 Fuel leaks from the front tank vent cap down the vehicle side to the ground. occurs regularly when both tanks are filled and rear tank is used first. have to switch between tanks frequently to keep contents from overflowing. this is a known problem. not enough people dead yet? recall it. *jb
03/10/2004143000104/12/1999
 Fuel is transfering to front tank when using rear tank causing fuel overflow onto ground and poor idling when front tank gets pressurized.*ak
03/01/2002
 When switching to front tank it started to build pressure, and gas pour out of rear tank filler spout. please provide any further information.*ak
02/01/2002
 While fueling rear tank front tank started to overflow. vehicle has not been taken to dealership.*ak
01/06/2001
 When pumping fuel into one of dual fuel tanks, one tank overflows into another tank that's already full, causing a fuel spillage. *ak
01/25/2000201/01/1995
 Fuel from the rear tank flows into the front tank, through the fuel system.*ak
 A portion of unused fuel from one tank is being returned to second tank, causing fuel leakage. dealer has been notified. please provide further information.*ak
12/17/199907/01/1996
 The truck is equipped with dual fuel tanks. when both tanks are filled and the rear tank is selected it pumps gas into the already full front tank, causing it to run out of the fuel cap down the side of the truck onto the ground. i feel this could easily cause a fire yet have been unable to get the ford dealer to repair this problem. i have not been able to use the rear tank for over two years. is this a common problem with dual tank ford trucks?*ak
07/13/2001107/19/2001
 93 v 125 000/fuel tank assembly: a portion of unused fuel from one tank to be returned to second tank. when it occurred the second tank exceeded, causing fuel spillages. spill can result in a fire when exposed to a source of ignition. dealer/manufacturer were notified, and informed consumer that vehicle was not covered under recall. *ak
02/10/20011
 Problem lies with back fuel tank; when it pumps fuel to front tank there is too much pressure, fuel drips to ground. also had to replace cracked torque converter. *ak
 A malfunction within the check valve and fuel pump assembly causes a portion of unused fuel to transfer from one tank to the second tank, causing fuel leakage. vehicle was not included in recall 93v125000/ fuel tank: auxillary selector and switch. please give any further details. *ak
 Rear tank was pumping fuel into the other tank, causing it to overflow and leak gas. dealer has replaced fuel pump and check valves. *ak
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY - FILLER PIPE AND CAP
06/23/2001960001
 When both tanks were full and the rear tank was used the fuel would leak from the neck of the front tank. *nlm returned usps, 2nd attempt made 06/08/07 failed. *lj
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY - MOUNTING
07/03/2000103/01/1997
 Fuel leaks from the fuel tank. when vehicle is parked or in motion fuel runs out of the truck from the opening of gas tank. when gas cap is taken off fuel starts to squirt out due to pressure. dealer advised consumer that defect was due to check valve being faulty and built pressure inside tank. dealer had ordered check valve from manufacturer for the front and back pump. both pumps were still defective. dealer went to a third company for operative part. *ak
FUEL SYSTEM, OTHER
01/28/1996101/17/1996
 Fuel system omits fumes.
FUEL SYSTEM, OTHER - DELIVERY
05/28/200005/28/2000
 Switch between the two fuel tanks to the evaporative fuel canister is stuck on the front fuel tank. fuel must be less than full in the front tank in order to run off of the rear tank to allow fuel vapors to be routed to the front tank.
FUEL SYSTEM, OTHER - DELIVERY - FUEL PUMP
04/07/2005104751105/15/1996
 Normal driving. stopped to refuel. upon attempting to open rear gas cap pressure blew cap off and large amount fuel all over me and the side of the truck. *ak condition not repaired as yet.
06/05/2004120000103/15/2004
 1996 ford f-150 dual gasoline tanks, front fuel pump failure causes rear fuel tank to pressurize front fuel tank, causing fuel to leak from front fuel tank fill pipe, front tank is caused to be overfilled and under pressure, upon removal of front fill cap with or without vehicle ignition on, gasoline is released in spray and liquid form approxiamately 1/2 to 1 gallon of gasoline at a time causing a severe fire/explosion hazard. *ak
FUEL SYSTEM, OTHER - STORAGE - FUEL GAUGE SYSTEM
01/01/2003900001
 I own a 1992 ford f250 and a 96 ford f150. both have dual tanks.on both vehicles the front fuel gauge has stopped functioning and when using the rear tank it tranfers fuel to the front tank resulting in fuel spilling out.with the guages not functioning there is no notice of when the front tank is overfilling.this is a fire hazard as well as an environmental issue.i have spoke to the customer relations person at our local ford dealer and was told that it was not a dealer issue.i have inserted an incident,however the problem is a recurring problem.*ak