Bulletins
| Bulletin | Bulletin date | Replacement Bulletin | Item no. | Summary | Added |
|---|---|---|---|---|---|
| ENGINE AND ENGINE COOLING - ENGINE | |||||
| 16403 | 11/01/2002 | 10008334 | Engine-light tick or rattle type noise from engine after cold start. *mj | 07/28/2004 | |
| 02227 | 11/11/2002 | 10008310 | Engine-cylinder head deck leak-4.6 and 5.4l engines-new service-only gasket and cylinder head kits availability. *mj | 07/27/2004 | |
| 17554 | 02/01/2004 | 10008119 | Oil/dust film at cac connections. *mj | 07/22/2004 | |
| 03911 | 05/12/2003 | 10002783 | Rough idle and/or hesitation when acclerating on certain super duty vehicles equipped with a 5.4l or 6.8l engine. *tt | 09/17/2003 | |
| ENGINE AND ENGINE COOLING - ENGINE - DIESEL | |||||
| 16589 | 01/01/2003 | 10005093 | Gradual loss of power at cruise. use fuel additive to prevent his condition. all super duty f-series 1999-2003 included. oasis *tt | 01/29/2004 | |
| ENGINE AND ENGINE COOLING - ENGINE - GASOLINE | |||||
| 15932 | 05/01/2002 | 637836 | Some vehicles equipped with 4.2l, 4.6l and 5.4l engine may exhibit a lack of power condition. *tt | 12/06/2002 | |
| 15500 | 12/01/2001 | 630609 | Concerns with low power while in reverse. *tt | 04/18/2002 | |
| 8163 | 02/01/2000 | 612337 | Some vehicles with 4.6l, or 6.8l engines may exhibit a roller finger follower coming off during engine cranking in cold temperatures below zero degrees f. a one-time noise from the engine may be heard, followed by rough running / misses | 06/07/2000 | |
Investigations
| NHTSA ID | Manufacturer | Date open | Date close | Subject | Recall campaign | |
|---|---|---|---|---|---|---|
| ENGINE AND ENGINE COOLING | ||||||
| DP05005 | FORD MOTOR COMPANY | 09/22/2005 | 01/04/2006 | SPARK PLUG EJECTION FROM CYLINDER HEAD | ||
| On september 6, 2005, odi received a petition requesting that the agency investigate allegations of engine spark plug ejection in certain model year 1997 through 2004 ford vehicles with triton v-8 and v-10 engines.odi received a total of 474 non-duplicative complaints on the subject vehicles where the complainant, or the dealer repairing the vehicle, reported that a spark plug detached from the cylinder and/or ejected from the engine.as of december 8, 2005, odi is not aware of any allegations where the alleged defect resulted in a loss of vehicle control, a crash, an injury, or a fatality in any of the 10,319,810 subject vehicles.in addition, odi is aware of only two incidents where the vehicle stalled without restart.information contained in the odi consumer complaints and obtained from 72 telephone interviews with complainants showed the following:(1) 99% of the complaints were on my 1997 to 2002 subject vehicles.(2) most the complainants reported hearing a loud pop while driving or upon starting up the vehicle followed by a loud, repetitive clicking or popping sound.(3) many of the complainants reported that the popping sound was accompanied by some loss of vehicle power; however, in 99% of the incidents reported, the vehicle did not stall.in the very few incidents where the vehicle did stall, most vehicles could be restarted.(4) only a small percentage of the complainants cited that they smelled gas or a slight burning smell when the incident occurred.(5) in all but a very few incidents, vehicle damage was limited to the engine.in one incident, the complaint reported that the fuel rail was damaged and replaced after one of the spark plugs ejected from the engine; however, the complainant reported that the damage did not result in any type of fuel leak or fire.in another incident, the only incident where a fire was alleged, the complainant reported that no fluid leak was observed, but that a fire resulted after the spark plug had ejected from the engine and he had restarted the vehicle and driven to another location.none of the complainants reported any damage to the vehicle hood.(6) only two complainants reported that they observed what appeared to be some drops of fuel coming from the cylinder where the spark plug had failed or on the spark plug itself; however, each of these complainants reported that there was no smoke or flames as a result of his incident.as the petitioner noted, and odi | ||||||
| ENGINE AND ENGINE COOLING - ENGINE | ||||||
| DP05005 | FORD MOTOR COMPANY | 09/22/2005 | 01/04/2006 | SPARK PLUG EJECTION FROM CYLINDER HEAD | ||
| On september 6, 2005, odi received a petition requesting that the agency investigate allegations of engine spark plug ejection in certain model year 1997 through 2004 ford vehicles with triton v-8 and v-10 engines.odi received a total of 474 non-duplicative complaints on the subject vehicles where the complainant, or the dealer repairing the vehicle, reported that a spark plug detached from the cylinder and/or ejected from the engine.as of december 8, 2005, odi is not aware of any allegations where the alleged defect resulted in a loss of vehicle control, a crash, an injury, or a fatality in any of the 10,319,810 subject vehicles.in addition, odi is aware of only two incidents where the vehicle stalled without restart.information contained in the odi consumer complaints and obtained from 72 telephone interviews with complainants showed the following:(1) 99% of the complaints were on my 1997 to 2002 subject vehicles.(2) most the complainants reported hearing a loud pop while driving or upon starting up the vehicle followed by a loud, repetitive clicking or popping sound.(3) many of the complainants reported that the popping sound was accompanied by some loss of vehicle power; however, in 99% of the incidents reported, the vehicle did not stall.in the very few incidents where the vehicle did stall, most vehicles could be restarted.(4) only a small percentage of the complainants cited that they smelled gas or a slight burning smell when the incident occurred.(5) in all but a very few incidents, vehicle damage was limited to the engine.in one incident, the complaint reported that the fuel rail was damaged and replaced after one of the spark plugs ejected from the engine; however, the complainant reported that the damage did not result in any type of fuel leak or fire.in another incident, the only incident where a fire was alleged, the complainant reported that no fluid leak was observed, but that a fire resulted after the spark plug had ejected from the engine and he had restarted the vehicle and driven to another location.none of the complainants reported any damage to the vehicle hood.(6) only two complainants reported that they observed what appeared to be some drops of fuel coming from the cylinder where the spark plug had failed or on the spark plug itself; however, each of these complainants reported that there was no smoke or flames as a result of his incident.as the petitioner noted, and odi | ||||||
| ENGINE AND ENGINE COOLING - ENGINE - GASOLINE | ||||||
| DP05005 | FORD MOTOR COMPANY | 09/22/2005 | 01/04/2006 | SPARK PLUG EJECTION FROM CYLINDER HEAD | ||
| On september 6, 2005, odi received a petition requesting that the agency investigate allegations of engine spark plug ejection in certain model year 1997 through 2004 ford vehicles with triton v-8 and v-10 engines.odi received a total of 474 non-duplicative complaints on the subject vehicles where the complainant, or the dealer repairing the vehicle, reported that a spark plug detached from the cylinder and/or ejected from the engine.as of december 8, 2005, odi is not aware of any allegations where the alleged defect resulted in a loss of vehicle control, a crash, an injury, or a fatality in any of the 10,319,810 subject vehicles.in addition, odi is aware of only two incidents where the vehicle stalled without restart.information contained in the odi consumer complaints and obtained from 72 telephone interviews with complainants showed the following:(1) 99% of the complaints were on my 1997 to 2002 subject vehicles.(2) most the complainants reported hearing a loud pop while driving or upon starting up the vehicle followed by a loud, repetitive clicking or popping sound.(3) many of the complainants reported that the popping sound was accompanied by some loss of vehicle power; however, in 99% of the incidents reported, the vehicle did not stall.in the very few incidents where the vehicle did stall, most vehicles could be restarted.(4) only a small percentage of the complainants cited that they smelled gas or a slight burning smell when the incident occurred.(5) in all but a very few incidents, vehicle damage was limited to the engine.in one incident, the complaint reported that the fuel rail was damaged and replaced after one of the spark plugs ejected from the engine; however, the complainant reported that the damage did not result in any type of fuel leak or fire.in another incident, the only incident where a fire was alleged, the complainant reported that no fluid leak was observed, but that a fire resulted after the spark plug had ejected from the engine and he had restarted the vehicle and driven to another location.none of the complainants reported any damage to the vehicle hood.(6) only two complainants reported that they observed what appeared to be some drops of fuel coming from the cylinder where the spark plug had failed or on the spark plug itself; however, each of these complainants reported that there was no smoke or flames as a result of his incident.as the petitioner noted, and odi | ||||||
Consumer Complaints
| Fail date | miles | occurences | Purchase date |
|---|---|---|---|
| ENGINE AND ENGINE COOLING | |||
| 01/20/2011 | 85000 | ||
| Blew #2 plug out of cylinder head on a ford f 250 v10 triton engine at 36k miles and then recently at 85 k miles. problem lies in the manufacturing/design by ford. spark plugs have few threads to hold them in the cylinders. also aluminum heads won't hold the plugs. thousands are having this same problem with their fords. why no recall????? i have to replace the head totalling nearly $ 4000.00 to fix this! talked to 3 other ford truck owners locally, and they all have had plugs blow out of their ford trucks too! what gives????? this is sad as this has been happening for several years now and ford still feels like they are not responsible!!! | |||
| 06/12/2010 | 207000 | ||
| Tl-the contact owns a 2000 ford f250. the vehicle caught on fire while parked and unoccupied the fire spread to the vehicle cab and tires. the contact stated the vehicle was driven during the day the fire occurred at approximately two o'clock in the morning. the redford township fire department stated the fire initiated under the hood. the vehicle was towed the police department garage. the vin was not available. the manufacturer will be contacted. the failure and the current mileage was 207,000. li | |||
| 10/14/2009 | 120000 | ||
| Tl* the contact owns a 2000 ford f-250. while driving 50 mph the engine misfired and caught fire. the vehicle was completely destroyed. the fire department extinguished the flames. there were no injuries. he was in the process of obtaining a fire report. the manufacturer was notified and stated that he would receive a response within 15 days. the failure and current mileages were 120,000. | |||
| 10/30/2005 | 71000 | 1 | |
| Dt: contact stated when starting her husband's vehicle heard a noise. he didn't know what it was. he took the vehicle to a ford dealership. when he cranked the vehicle and it made noises while cranking. it made a popping noise in the back. the butterfly piston was the safety defect. *ak | |||
| 07/05/2005 | 40000 | 12 | 05/01/2000 |
| Dt: consumer states after having driven about 300 miles his vehicle it died in traffic. at one time he had a fuel sensor go out, but dealer has not found out why the vehicle cut off like it did. it has been doing this since he bought it brand new. it has died out completely about a dozen times. if it sits about 2 days, it will start. the vehicle was taken to the dealer last on 12-03. the car only has 40,000 miles on it.*ak | |||
| 05/08/2005 | 66790 | 1 | 06/12/2004 |
| Dt: while driving a spark plug came out of vehicle. had to await for part to be ordered. took vehicle to a truck stop for repairs. when plug was to be replaced they discovered that treads were all gone out of the head. called ford dealership, and said a whole new head would be needed. had towed vehicle to dealership, and wound cost over $3,000 for repairs an a problem that began with a spark plug. *ak | |||
| 12/15/2004 | 39900 | 2 | 08/25/2001 |
| Vehicle will not accelerate when trying to take off. it is difficult to gain speed. dealer finds no defects.*ak manufacturer notified. consumer stated that a push rod broke in the engine one month prior. *tt | |||
| 01/20/2005 | 68000 | 1 | 06/01/2000 |
| While turning right, the vehicle stalled without warning. the driver tried to restart the vehicle and was able to do so. the vehicle was taken to the dealer for inspection. the mechanic informed the driver that the camshaft position sensor needed to be replaced. please provide further details. *jb while making a right turn the vehicle died without warning. the vehicle started after several attempts. *tc | |||
| 04/23/2002 | 5000 | ||
| While driving at 70 mph, vehicle stalled. the dealership indicated that the camp position senor had gone bad which caused the problem. the dealership replaced the part, but the problem recurred. ts | |||
| ENGINE AND ENGINE COOLING - ENGINE | |||
| 01/25/2007 | 79000 | 1 | 08/01/1999 |
| Tl*the contact owns a 2000 ford f250. while driving 15 mph the contact heard a loud noise and the vehicle began to jerk and decelerate. then, the vehicle completely shut off. the dealer stated that the metal on the spark plugs was too strong for the engine. the dealer replaced the cylinder, head, spark plugs, and manifold. the current and failure mileage were 79,000.*ak the consumer spoke with 3 head professional mechanics who stated that engines with aluminum heads are prone to this kind of failure. the owner feels that ford should take ownership and wants to be reimbursed. update 4/23/07 *tr | |||
| 07/20/2001 | 1 | 08/03/2000 | |
| Natural gas vehicle. clamp in engine was rubbing onto flexible hose that was hooked to fuel injectors, causing a hole in flexible hose, emitting natural gas. the dealer and manufacturer have been notified.*ak | |||
| 07/10/2000 | 0 | ||
| Exhaust fumes were entering car, and consumer was breathing in fumes. dealer could not find cause. 2200 miles later, consumer took car back for same smell, and dealer stated it was a gasket leak. *ak | |||
| ENGINE AND ENGINE COOLING - ENGINE - DIESEL | |||
| 01/12/2007 | 135000 | 2 | |
| I have a 2000 ford excursion with the 7.3 diesel engine. on 1/12/07, while sitting at a traffic light it killed on me. started right up and performed ok. on 1/17/07, while accelerating at about 7 miles per hour it stopped running again. i've parked it until i can determine what causes this problem. it is an extreme safety hazard to be stopped in front of fast moving oncoming traffic. thank you for your help. bruce mcpherson. *nm | |||
| 08/01/2003 | 40000 | 1 | 04/01/2000 |
| Traveling south on hwy 78 in sachse, tx my engine stalled at cruising speed if 45 mph. i lost all power steering and braking control on my 2000 f250 diesel. i partially got my truck into a turn lane, and after 5 minutes of repeated cranking the truck started again only to stall out 15 seconds later. the date below is approximate, but can be verified as the part was changed under warranty, and explained as normal by my dealership. *jb | |||
| 03/16/2005 | 99165 | 2 | |
| While driving 50 mph, the engine shut off. the consumer stated after waiting 10 to 15 minutes , the vehicle started again. the cam shaft position sensor needed to be replaced, and it was, however, the problem recurred. *ak *sc *jb | |||
| ENGINE AND ENGINE COOLING - ENGINE - GASOLINE | |||
| 01/01/2001 | 1 | 01/31/2002 | |
| Consumer states if engine cut off or vehicle is in neutral gear there is no brake power, resulting in consumer being run over by vehicle, and causing major damage to vehicle. dealer contacted. nlmford states this is standard procedure for this vehicle. it is called a vacuum assist braking system. *jg | |||
| 04/16/2002 | 06/01/2000 | ||
| I was driving home on the interstate when traffic stopped ahead of me. it was raining pretty hard and i was not able to stop and i hit a minivan that was in front of me. (there were 40 - 50 other vehicles involved in this incident, but my piece of the greater wreck only involved myself and the minivan.) i do not know how fast i was going when i made contact, but it was fast enough to cause $16,000 of damage to the front end of my truck. the impact mostly went above the bumper, pushing the grill into the front of the engine causing everyhing in front of the engine to be replaced along with replacement of the motor and transmission mounts. neither the driver or passanger airbag deployed. i was wearing my seatbelt, so i was not at all injured, but i was very surprised that a significant inpact like i experienced did not set off the airbag. are there any general guidelines for when the airbags should deploy?*ak | |||
| 3 | |||
| Vehicle fails to stop properly when brakes are applied. would shake and vibrate badly. took vehicle to dealership, mechanic noticed rotors were warped, which caused the braking problem. had them replaced after 10,000 miles.*ak engine stalls and oil leaks from the turbo into the inter cooler. transmission does not shift. tires began to bulge out, consumer did not specify kind of tires. electric window motor failed. seals are out on the front axles and they were just replaced two months ago. air filter system is inadaquet for this size of engine and has to be replaced every 2 to 3 thousand miles. *slc | |||
| 08/31/2000 | 3 | 06/01/2000 | |
| Vehicle stalled; no brakes; no steering; forced other car off road;truck at red hill ford, red hill, pa. | |||
| 08/01/1999 | |||
| No summary listed for above vehicle. *ak | |||
| Vehicle will stall while driving without warning, causing a complete loss of power . dealer has had vehicle for weeks and claims could not duplicate defect.*ak | |||
| ENGINE AND ENGINE COOLING - ENGINE - GASOLINE - BELTS AND ASSOCIATED PULLEYS | |||
| 05/10/2004 | 1 | ||
| While driving 70 mph, without warning the vehicle stalled. the driver tried to restart the vehicle but was unsuccessful. the driver was able to coast the vehicle to side of the road. the driver had the vehicle towed to the dealer for inspection. the mechanic replaced the pulley belt because it had worn. please fill in additional information. *jb | |||
| ENGINE AND ENGINE COOLING - ENGINE - GASOLINE - TURBO-CHARGER | |||
| 05/15/2000 | |||
| Turbo-charger bolts keep getting loose and coming out. vehicle been in / out of dealer shop on four occasions, and problem kept reoccurring. feel free to provide any further details on this matter. *ak | |||
| ENGINE AND ENGINE COOLING - EXHAUST SYSTEM | |||
| 04/02/2009 | 60000 | 1 | |
| When accelerating, driver noticed an extra sound from the engine (like a spark knock). examination revealed that multiple bolts (both manifolds) had broken off resulting in the sound. has this happened to anyone else's f250 triton v-10? mileage is 60,000 and vehicle is well maintained and not abused. *tr | |||
| 03/30/2003 | 34000 | 1 | |
| White smoke entered inside the vehicle, the consumer shut the vehicle off and restarted it, however the smoke appeared again, the vehicle was towed to the dealer. *jb | |||
| 07/10/2000 | 0 | ||
| Exhaust fumes were entering car, and consumer was breathing in fumes. dealer could not find cause. 2200 miles later, consumer took car back for same smell, and dealer stated it was a gasket leak. *ak | |||
| ENGINE AND ENGINE COOLING - EXHAUST SYSTEM - EMISSION CONTROL | |||
| 06/17/2000 | 1 | 05/01/2000 | |
| During routine maintenance, it was noted that the fuel vent tube was not connected to the fuel vapor collection canister inside the engine compartment. the unconnected opening of the fuel vent tube was within close proximity of the engine exhaust manifold. this condition could potentially lead to a fire and/or explosion due to ignition of fuel vapors released within the engine compartment. the deficiency was easily corrected by the owner by completing the connection to the fuel vapor collection canister. | |||
| ENGINE AND ENGINE COOLING - EXHAUST SYSTEM - EMISSION CONTROL - CATALYTIC CONVERTOR | |||
| 12/02/2000 | 1 | 07/24/2000 | |
| While driving, vehicle caught on fire, consumer stated that the catalytic converter overheated and caused the fire. *slc | |||
| ENGINE AND ENGINE COOLING - EXHAUST SYSTEM - MANIFOLD/HEADER/MUFFLER/TAIL PIPE | |||
| 08/15/1999 | 0 | ||
| When traveling about 30mph on highway there is a noise coming from exhaust system pipe . dealership is aware of problem.*ak | |||
| 3 | |||
| Vehicle fails to stop properly when brakes are applied. would shake and vibrate badly. took vehicle to dealership, mechanic noticed rotors were warped, which caused the braking problem. had them replaced after 10,000 miles.*ak engine stalls and oil leaks from the turbo into the inter cooler. transmission does not shift. tires began to bulge out, consumer did not specify kind of tires. electric window motor failed. seals are out on the front axles and they were just replaced two months ago. air filter system is inadaquet for this size of engine and has to be replaced every 2 to 3 thousand miles. *slc | |||