Bulletins
| Bulletin | Bulletin date | Replacement Bulletin | Item no. | Summary | Added |
|---|---|---|---|---|---|
| POWER TRAIN | |||||
| 16915 | 05/01/2004 | 17813 | 10002626 | Excessive drive-away shudder or vibration under moderate to heavy acceleration from a stop. *tt | 09/08/2003 |
| 15292 | 10/01/2001 | 630192 | Some super duty f series equipped with pto capable transmissions may exhibit a failure to go t high idle upon pto engagement. *tt | 04/15/2002 | |
| POWER TRAIN - AUTOMATIC TRANSMISSION | |||||
| 18376 | 01/01/2005 | 10013316 | A cold weather reverse engagement stall. *tt | 04/14/2005 | |
| 15007 | 06/01/2001 | 622819 | Some vehicles equipped with a 4r100 automatic transmission may exhibit a reverse engagement stall. *tt | 10/23/2001 | |
| 00B54 | 09/01/2000 | 618564 | Owner notification informing owners that their transmission could be damaged internally and, potentially, could result in a loss of second gear or, ultimately, an inability to move the vehicle if it is driven under certain conditions. | 04/16/2001 | |
| POWER TRAIN - AUTOMATIC TRANSMISSION - CONTROL MODULE (TCM, PCM) | |||||
| 042107 | 12/13/2004 | 042414 | 10014086 | General (pcm) power train control module programming procedures. *tt | 04/28/2005 |
| 04217 | 11/01/2004 | 10013369 | General power train control module (pcm) programming procedures. *tt | 04/15/2005 | |
| POWER TRAIN - DRIVELINE - DRIVESHAFT | |||||
| 00B53 | 10/01/2000 | 618563 | Vehicles may experience severe vehicle vibration, due to front driveshaft maybe one inch too long. *jb | 04/16/2001 | |
| POWER TRAIN - MANUAL TRANSMISSION | |||||
| 15711 | 03/01/2002 | 636350 | Some vehicles equipped with a 5-speed mazda r2 manual transmission may exhibit a high effort condition when shifting any gear. *tt | 11/07/2002 | |
Consumer Complaints
| Fail date | miles | occurences | Purchase date |
|---|---|---|---|
| POWER TRAIN - AUTOMATIC TRANSMISSION | |||
| 09/01/2005 | 79936 | 1 | 06/01/2005 |
| Dt*: the contact stated the transmission became stuck in 1st gear at times and would not upshift unless the accelerator pedal was release. this occurred under normal road conditions. the nature of the failure was permanent gradually worsened. the service dealer was not able to determine the nature of the failure. | |||
| 12/31/2003 | 32730 | 1 | 09/12/2000 |
| The sprag clutch is breaking across in two sections. *mr the material was made out of a iron/powder mixture. the vehicle was in normal use when the incident occurred. the consumer felt that the repair should be under warranty due to the low mileage. *sc *jb | |||
| 46000 | 1 | ||
| Ford had installed a wrong part in the transmission. it was an automatic transmission, and ford put in a clutch that destroyed the transmission. *ak | |||
| 46000 | |||
| The automatic transmission is not shifting correctly causing the vehicle to jerk. a transmission technician determined that the sprag failed and the transmission must be rebuilt. please provide further details. | |||
| 35800 | 1 | ||
| Consumer said the vehicle was shifting improperly. took vehicle to dealer, and dealer indicated that transmission needed to be replaced. *ak | |||
| 36316 | 2 | ||
| Automatic transmission was making a noise while driving. vehicle was taken to the dealer,who replaced the driveline. 1200 miles later, transmission had to be replaced again. *ak | |||
| 09/08/2002 | |||
| Consumer states that while driving can feel transmission slipping. contacted dealer. transmission failing. please provide more information. *mr | |||
| 12/21/2001 | 2 | 11/18/2001 | |
| Consumer stated the transmission will get stuck in 1st gear at times and will not upshift unless consumer lets off the accelerator, on one occasion, when the consumer pressed on the gas pedal nothing happened and then all of a sudden the vehicle suddenly accelerated, also the transmission would shift erractically on light acceleration.*jb | |||
| 03/02/2002 | 7 | 12/01/2001 | |
| While driving 55mph and hitting passing gear, vehicle went into idle, it would not accelerate. dealer contacted. *ak consumer states recently when attempting a lane change at 70 mph, the rpms dropped to 600, consumer pumped the accelerator twice before the engine began to accelerate again, consumer states this is an intermittent problem. *slc | |||
| 11/13/2001 | 1 | 05/01/2001 | |
| We had this truck into a dealership 9 days prior to the fire for what we thought were transmission problems, the dealership failed to find any problem with our truck and advised us that there was nothing that prevented us from driving it. 9 days later we were experiencing the same problems and felt the need to get another opinion so we were in route to a dealership and did not make it due to the truck failing and catching fire. transmission fluid escaped the filler tube and went on the ehaust manifold which caused a flash fire. we were fortunate to get ourselves and our small children out of the truck in time. the dealership prior to the fire said that if we were in fact having transmission problems that we would have seen the overdrive light on the shifter column flashing, this never occurred which leads us to believe that there may be a failure in the computer of this truck that they refused to find. we pleaded with the service advisor at this dealership to investigate what could have caused the problems we were experiencing and they refused. now we have a truck that has been at a dealership for almost 90 days and they have yet to find the cause of fire. and due to the fire ford motor company refuses to take responsibility to their product. they denied helping us and referred us to our insurance company. we have incurred a drastic financial loss due to this and fear being put back in this vehichle knowing that it could happen again, becaus the initial cause of fire has not been found. we have faught a hard fight with allstate insurance to get them to fix our truck properly to no avial. we know of others that are experiencing similar problems and we feel ford needs to pay attention to this mecahnical failure, due to faulty production of these trucks with their transmissions.*ak | |||
| 01/01/2002 | |||
| Transmission problem. while driving transmission burned up. contacted dealer, and dealer was not willing to do anything.*ak | |||
| 02/06/2001 | 4 | ||
| Automatic fails to shift into lower gears for engine braking. when decending a steep grade the automatic transmission fails to apply. this has the same effect of putting the truck in neutral when going down hill. when driving in the mountains this is extremely dangerous in that it requires the brakes to do the work of slowing the truck. if the brakes overheat then the truck will run away. *ak | |||
| 07/01/2001 | 6 | 11/01/2000 | |
| From the beginnig there was trouble when starting the engine (very long crank). the vehicle was serviced at least 3 times for this problem and was never solved. then a few months later, while driving at a speed of about 70 mph, the entire system shut off (engine, electric, everything) and after a few terrifying seconds it would all kick back on. when the engine kicked back on there was a major jolt to the engine (and to the passengers). this happened several times even after the truck was taken in for servicing to correct the problem. lastly, while returning home from vacation, we noticed that the truck was shifting hard, lunging rather than shifting smoothly. after stopping for a toll and then proceeding the engine almost cut out and would not go passed 2nd gear. we were in a very bad section of town and there was no way in hell we were going to stop. so we drove slowly to a relatives house that was closest to where we were. we have contacted ford's customer service department in the past and were not at all satisfied with their handling of the situation. all they did was call the dealership and relay the same information we had already given them. now we are being told that ford must put in a whole new different transmission, why? they must already be aware of the problem because we were told by one of their mechanics yeah, we had a couple of other trucks come in with the same problem. they were diesels too. hmmm.*ak | |||
| POWER TRAIN - AUTOMATIC TRANSMISSION - GEAR POSITION INDICATION (PRNDL) | |||
| 12/01/2003 | 4000 | 2 | |
| Failure to repair apparent defect @4000 miles under ford's bumper to bumper warranty. (nar) *ph *cb | |||
| POWER TRAIN - CLUTCH ASSEMBLY | |||
| 07/07/2003 | 32000 | 2 | |
| The clutch cylinder failed and engaged the clutch. this made the vehicle take off, sometimes sending the consumer into the intersection of traffic. the cylinder has been replaced twice and it continues to perform the same way. *jb | |||
| 09/04/2003 | 16550 | 1 | 06/18/2001 |
| While driving uphill at 15-20 mph the driver heard a sound coming from the transmission. the transmission shifted to neutral, then the vehicle rolled backward. after stopping, the driver was unable to shift to drive or reverse. the vehicle was towed to the dealer where a clutch mechanism inside the automatic transmission was replaced. *nlm *scc *jb | |||
| 04/18/2003 | |||
| While driving the vehicle the clutch broke. the dealer has replaced it three times but the problem re-occurred. *nlm | |||
| 09/06/2002 | 3 | 04/01/2001 | |
| Previous failure (2nd) reported under odi#759329 on same subsystem -march 2002. *ak | |||
| 03/12/2002 | 2 | 04/01/2001 | |
| First hydraulic cylinder failure occurred (while living in fl) on 06 jun 2001 (odo: 2188 miles) at approx 30mph. lost use of clutch while shifting between 2nd & 3rd gear. hydraulic cylinder replaced by orville beckford ford under warranty. second occurrence is described earlier in this report --occurred after moving to tx. to be repaired by gillespie ford, san antonio, tx.*ak | |||
| While traveling at highway speeds clutch became disengaged from mechanism that it was attached to. driver could not get out of gear. driver felt this was very unsafe. dealer replaced master cylinder and clutch. *ak | |||
| 03/31/2001 | 1 | 02/24/2001 | |
| Clutch hose line that runs from the master cylinder down to the slave cylinder melted across the exhaust manifold thereby releasing all the hydraulic fluid, upon shifting out of overdrive due to the trailer and the grade on the freeway, the clutch pedal stayed on the floorboard of vehicle resulting in vehicle effectively being stuck in neutral. *slc | |||
| POWER TRAIN - CLUTCH ASSEMBLY - PEDAL/LINKAGE | |||
| 01/30/2007 | 124626 | 1 | 06/01/2004 |
| Tl* - the contact owns a ford f-250 super duty, and stated while vehicle was in a parking lot he stepped on the clutch and the pedal fell all the way to the floor.*ak the stud to which the cylinder connected to sheared off. updated 03/02/07. *jb | |||
| 07/08/2002 | 1 | 06/01/2001 | |
| Without warning the hydraulic line from the master clutch cylinder ?term came off and rendering the clutch completely useless (pedal went to the floor and stayed there). was luckily in a parking lot just about to pull onto a highway with a 4000 lb trailer. realized how dangerous that could have been. forrest cate ford in lafayette, ga says the part they are replacing it with is updated so that the line doesn't do that. this should be a recall. if that happened on the highway with zero warning, i could have had problems stopping quickly or controlling the vehicle. i was lucky but want no one else to be unlucky. thank you.*ak | |||
| 05/16/2001 | 1 | 04/01/2001 | |
| Hose blew out of the bottom of clutch master cyclinder due to the keeper pin missing. this caused the clutch pedal to go to the floor and remain there. if there would have been an obsticle in front of the vehicle it would have been hit. | |||
| POWER TRAIN - DRIVELINE | |||
| 36316 | 2 | ||
| Automatic transmission was making a noise while driving. vehicle was taken to the dealer,who replaced the driveline. 1200 miles later, transmission had to be replaced again. *ak | |||
| POWER TRAIN - MANUAL TRANSMISSION | |||
| 11/13/2001 | 1 | 05/23/2001 | |
| Upon entering the highway, the truck suddenly started having problems, the r.p.m. gauge started fluctuating from 1000 to 3000 r.p.m., it squealed and jerked into gear and a popping noise was coming from the right side of the front end. the dealer could not find any problem, but he suggested that it could have been the clutch fan slipping. consumer experienced again what he felt was transmission problems but the light never flashed on the overdrive column so taking note of what was happening and continued driving. then the light started flashing on the overdrive column, within seconds, consumer noticed a large puff of black smoke coming from under the truck, the r.p.m. gauge went to below 1000, the truck lost all power, and the cab started filling with smoke, fire was escalating under the truck and hood. possible engine failure. *yd *slc | |||