Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
ELECTRICAL SYSTEM - WIRING
05V270000FORD MOTOR COMPANYfrom 09/29/2003 to 05/31/2004V (Vehicle)18010407/22/2005ODIFORD MOTOR COMPANY06/10/200506/10/2005
Defect SummaryCertain pickup trucks, sport utility vehicles and vans equipped with 6.0l diesel engines may experience stalling without warning while driving and may or may not restart.
Consequence SummaryShould the engine stall, a vehicle crash could occur.
Corrective SummaryDealers will upgrade the fuel injection control module (ficm) wire harness or replaced, and/or have a new injection control pressure (icp)) sensor connector installed free of charge. the recall began on july 22, 2005. owners may contact ford at 1-800-392-3673.
NotesFord recall no. 05s34.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
ELECTRICAL SYSTEM
1908210019810Lack of power or mil on - turbocharger sticking - revised diagnostics. *tt04/28/2006
05151101/01/2006066110017928Diagnostic procedure for trailer tow lights or no power due to open fuse. *tt12/07/2005
0419401/01/20060631010010715Water-in-fuel (wif) lamp. *tt12/07/2004

Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
ELECTRICAL SYSTEM - WIRING - FRONT UNDERHOOD
EA05003FORD MOTOR COMPANY02/15/200511/02/2005ENGINE STALLING05V270000
 In a june 7, 2005 letter, ford notified odi that it would be conducting a safety recall of approximately 180,000 ford f-super duty, excursion and e-series vehicles equipped with 6.0l diesel engines to correct two wiring related conditions that could result in engine stall (nhtsa recall no. 05v-270, ford no. 05s34).the affected vehicles were built between september 29, 2003 and may 31, 2004.according to ford, vehicles with the conditions may stall without warning and may or may not restart.ford will instruct owners of vehicles included in the recall to take their vehicles to a dealer to have the fuel injector control module wire harness upgraded or replaced and or have a new injection control pressure sensor connector installed.during a may 2005 presentation to odi, ford identified a number of potential failure mechanisms that could affect engine performance in various segments of the subject vehicle population, including the wiring conditions addressed by 05v-270.the wiring conditions, which both affect engine fueling, were the most likely conditions to result in engine stall.the recalled vehicles comprise approximately 43% of the subject vehicle population and account for 75 of the 113 odi reports that have a valid vin (66%).the voq complaint rate for the recall population is 45/100k while the rate for vehicles outside the recall population is 17/100k and their trend (by date of receipt) is declining.based on the analysis, odi believes ford

Consumer Complaints


Fail datemilesoccurencesPurchase date
ELECTRICAL SYSTEM - WIRING
07/01/20045251105/01/2004
 Dt: the vehicle surged and accelerated on its own. this happened this has happened a t least 50 times or more. while driving 43 mph vehicle shut down. had to slam on the emergency brake and pull it to the curb. also, while driving at 38 mph or 1100 rpms there was vibration coming from the engine. it felt like it was coming right from consumer's feet. it felt like transmission disengaged. then, after 10-15 seconds it felt like it kicked back in. there was a loud pop when this happened. the vehicle was burning more fuel than it did when first purchased it. sometimes the water and fuel lights came on. the dealer told him that when this happened he should pull over. but when he does there is no water in the fuel. the fuel gauge will completely go to low then come back up after about 10-15 miles. also, the air bag light will come on. when he takes vehicle to the dealer they usually go through the whole vehicle, specifically the electrical systems. the dealership tried but failed to fix these problems. had taken the vehicle to a variety of dealerships multiple times. the turbo, transmission and wiring was replaced. the dealer told the consumer that the vehicle had not been coded when he purchased it. *ak