Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
ELECTRICAL SYSTEM - IGNITION
0522511/14/200510018739Ignition diagnostics. to include lincoln zephyr 2006. *tt01/12/2006
ELECTRICAL SYSTEM - WIRING
0414706/01/200505161210017923Service wiring harness replacement guidelines - service tips. *tt12/07/2005

Consumer Complaints


Fail datemilesoccurencesPurchase date
ELECTRICAL SYSTEM
03/07/2012115000
 Tl-the contact owns a 2006 ford freestar. the contact stated that while driving 40 mph, the instrument panel failed. the vehicle was taken to the dealer for inspection and they stated that the light behind the instrument panel needed to be replaced. the vehicle was not repaired. the manufacturer was not notified. the failure mileage was 115,000. kmj
03/07/2012115000
 Tl-the contact owns a 2006 ford freestar. the contact stated that while driving 40 mph, the instrument panel failed. the vehicle was taken to the dealer for inspection and they stated that the light behind the instrument panel needed to be replaced. the vehicle was not repaired. the manufacturer was not notified. the failure mileage was 115,000. ap
10/14/20101
 Air conditioner, right side passenger door window, moter mounts. *tr
10/14/2010
 Air conditioner, right side passenger door window, moter mounts
08/01/2012870001
 The van has been hard to start just recently past month it takes 4 turns of key to start , van dies while driving, battery has died . took to ford dealership and they cant find anything wrong at all . they had me replace , fuel pump / spark plugs and wires / fuel filter/ ignition coil / tps sensor / air intake idle sensor / cleaned and reprogrammed the pcm / made new ignition key / cleaned all ground connections / checked alternator / replaced battery / drained gas tank and added fuel cleaner / after all of this expense i still am having the exact same issues ?????? any advice from anyone ??/ thanks in advance . *tr
07/01/2011980001
 Van shut off while driving and would not restart it had no electrical power, turned out computer shorted out $1200.00 repair. *tr
08/01/2012870001
 The van has been hard to start just recently past month it takes 4 turns of key to start , van dies while driving, battery has died . took to ford dealership and they cant find anything wrong at all . they had me replace , fuel pump / spark plugs and wires / fuel filter/ ignition coil / tps sensor / air intake idle sensor / cleaned and reprogrammed the pcm / made new ignition key / cleaned all ground connections / checked alternator / replaced battery / drained gas tank and added fuel cleaner / after all of this expense i still am having the exact same issues ?????? any advice from anyone ??/ thanks in advance . *tr
07/01/2011980001
 Van shut off while driving and would not restart it had no electrical power, turned out computer shorted out $1200.00 repair. *tr
08/01/2012870001
 The van has been hard to start just recently past month it takes 4 turns of key to start , van dies while driving, battery has died . took to ford dealership and they cant find anything wrong at all . they had me replace , fuel pump / spark plugs and wires / fuel filter/ ignition coil / tps sensor / air intake idle sensor / cleaned and reprogrammed the pcm / made new ignition key / cleaned all ground connections / checked alternator / replaced battery / drained gas tank and added fuel cleaner / after all of this expense i still am having the exact same issues ?????? any advice from anyone ??/ thanks in advance . *tr
07/01/201198000
 Van shut off while driving and would not restart it had no electrical power, turned out computer shorted out $1200.00 repair.
08/01/2012870001
 The van has been hard to start just recently past month it takes 4 turns of key to start , van dies while driving, battery has died . took to ford dealership and they cant find anything wrong at all . they had me replace , fuel pump / spark plugs and wires / fuel filter/ ignition coil / tps sensor / air intake idle sensor / cleaned and reprogrammed the pcm / made new ignition key / cleaned all ground connections / checked alternator / replaced battery / drained gas tank and added fuel cleaner / after all of this expense i still am having the exact same issues ?????? any advice from anyone ??/ thanks in advance . *tr
08/01/201287000
 The van has been hard to start just recently past month it takes 4 turns of key to start , van dies while driving, battery has died . took to ford dealership and they cant find anything wrong at all . they had me replace , fuel pump / spark plugs and wires / fuel filter/ ignition coil / tps sensor / air intake idle sensor / cleaned and reprogrammed the pcm / made new ignition key / cleaned all ground connections / checked alternator / replaced battery / drained gas tank and added fuel cleaner / after all of this expense i still am having the exact same issues ?????? any advice from anyone ??/ thanks in advance .
05/26/201261000
 Driving down road city street (25 mph speed limit) on way home. not raining outside. temperature was about 85 degrees. very high humidity. as approached intersection the vehicle suddenly shut itself off. complete loss of power, power steering, and power breaking. wife had trouble pulling over, but because were only going 20 mph at that point, we managed to pull over and stop car. we were only 2 blocks from home, so we restarted engine (which turned on without trouble) and drove home slowly (now with the check-engine light on). dangerous situation, as it is incredibly difficult to control the vehicle without power steering or breaking. if we had taken the interstate home instead of the way we went, we could have been driving at 70 mph onto an off ramp when it shut off. very dangerous indeed.
07/20/2011128000
 The first failure was when i was driving down the road doing just over 55 mph, all of a sudden the van died an i coasted to the side of the road. after several failed attempts to restart the van it finally started and stayed running. i eventually made it home without incident. had it checked and was told it possibly had an electrical failure but change the fuel filter in case it was an issue with fuel getting to the engine. so we did. it ran fine after that until about 3 months later. we took it to run errands with no problem and returned home. went to run to the grocery store and the van would not go into gear. it would start ok but not move, wouldn't go into drive or reverse. thankfully it was at home when it happened and not going down the road like the first time when i had all 3 kids with me. had it towed to a garage where they found metal shavings in the torque converter. had a new one put in and it ran fine for about 2 weeks. then we found cracks in the coil packs and hd those replaced along with all spark plugs. not sure if that is relevant to the torque problem. spent $940.00 to fix the torque converter and another $240.00 to fix coil packs and spark plugs. the torque converter is a recall on the '04 and '05 and the same needs to be done with the '06's.
09/09/2009120000
 Tl-the contact owns a 2006 ford freestar. the contact stated that all of the warning lamps illuminated on the instrument panel. the contact mentioned that the exterior and interior lamps were flickering. the vehicle was taken to the dealer, who diagnosed that ecm was defective and needed to be replaced. the remedy failed to repair the failure. the vehicle was taken back to the dealer, who diagnosed that the wiring harness needed to be replaced. the manufacturer was not made aware of the failure. the vehicle was not repaired. the failure mileage was 120,000 and current mileage was 140,000. sm.
09/09/2009120000
 Tl- the contact owns a 2006 ford freestar. the contact stated that all of the warning lamps illuminated on the instrument panel . the contact mentioned that the exterior and interior lamp were flickering. the vehicle was taken to the dealer who diagnosed that ecm was defective and needed to be replaced. the remedy failed to repaired the problem. the vehicle was taken back to the dealer who diagnosed that the wiring harness needed to be replaced. the manufacturer was not made aware of the failure. the vehicle was not repaired. the failure mileage was 120,000 and current mileage was 140,000. pm
02/01/201267600
 Every time it rained, my engine would shudder, shake, sometimes knock, the transmission would shift for no good reason, and i stalled out in traffic once. the vehicle became non-drivable when it rained (and only when it rained). i took the vehicle to my ford dealer (schults ford of harmarville, pa), where technician pat sand indicated that this is a known problem with ford freestars, and said a ford service bulletin indicates that because of a manufacturing problem (incorrect sealer application to the pcm and poor position of pcm in relation to windshield run-off) water leakage into the program control module causes it to issue random commands and errors. they followed the ford bulletin and by simply better sealing against moisture / blocking the water flow, resolved the problem. this is a safety issue and a known manufacturing defect.
02/01/201194000
 Vehicle odometer failure
04/01/201190000
 Vechicle just stopped. got it going again after turning off and restarting. code showed it needed to be reflashed. cost 110 at dealership and no improvement. code showed ignition coil. replaced and no improvement. finally replaced pcm april 2011. also experience intermitent electrical problems (radio, clock reset) with no battery failure
09/15/2011155000
 I am experiencing problems with my 2006 ford freestar when it becomes wet. if i go through a car wash or drive in inclimate weather the engine light starts flashing and the engine power starts becoming erratic, bucking and hesitating. when this first started happening i would have to let the van sit for a few hours and then it would run fine. the last few times it has happened it is taking days for the motor to get back to normal. i have had it at a shop, they gave it a tune up. the problem reoccured and took it to a ford certified dealership and they ran diagnostics, charged me $100 and told me i needed a tune up which i just had done. took it back to the shop that did the tune up and they replaced the egr valves to the tune of $700. ran the car through the car wash and problem reoccurs, they have now removed the pcm module looking for moisture which they did not find, another $100. $900 later i am still struggling with the same problem and nobody has any answers. upon reading many complaints about this same issue on the web i am now reporting it to you. ford needs to recall this and make it right. it's extremely dangerous to be driving in inclimate weather and start losing power to your car! we are now heading in to the wet winter months and i'm scared to death to drive my van.
06/20/2011100000
 Tl-the contact owns a 2006 ford freestar.the contact stated water penetrated the hood causing the transmission and the electrical system to fail. the vehicle was taken to the dealer who performed a diagnosed and advised that the water damaged the transmission, the instrumental cluster, and the smart module. the dealer replaced the transmission. the instrumental cluster and smart module was not replaced. the vehicle has not been repaired. the vin information was not available. the failure mileage was 100,000 and the current mileage was replaced 105,000. li
01/05/2011171000
 Tl - the contact owns a 2006 ford freestar. the contact stated that while pulling off of a stop light his vehicle stalled. the contact was able to start the vehicle again after several minutes but the failure occurred a second time. the vehicle was taken to the dealer where they diagnosed moisture in the computer system. the manufacturer was not contacted. the vehicle was not repaired. the failure and current mileage were 171,000. pm
01/05/2011171000
 Tl - the contact owns a 2006 ford windstar. the contact stated that while pulling off of a stop light his vehicle stalled. the contact was able to start the vehicle again after several minutes but the failure occurred a second time. the vehicle was taken to the dealer where they diagnosed moisture in the computer system. the manufacturer was not contacted. the vehicle was not repaired. the failure and current mileage were 171,000. pm
01/05/2011171000
 Tl - the contact owns a 2006 ford freestar. the contact stated that while pulling off of a stop light his vehicle stalled. the contact was able to start the vehicle again after several minutes but the failure occurred a second time. the vehicle was taken to the dealer where they diagnosed moisture in the computer system. the manufacturer was not contacted. the vehicle was not repaired. the failure and current mileage were 171,000. pm
01/05/2011171000
 Tl - the contact owns a 2006 ford windstar. the contact stated that while pulling off of a stop light his vehicle stalled. the contact was able to start the vehicle again after several minutes but the failure occurred a second time. the vehicle was taken to the dealer where they diagnosed moisture in the computer system. the manufacturer was not contacted. the vehicle was not repaired. the failure and current mileage were 171,000. pm
01/05/2011171000
 Tl - the contact owns a 2006 ford freestar. the contact stated that while pulling off of a stop light his vehicle stalled. the contact was able to start the vehicle again after several minutes but the failure occurred a second time. the vehicle was taken to the dealer where they diagnosed moisture in the computer system. the manufacturer was not contacted. the vehicle was not repaired. the failure and current mileage were 171,000. pm
01/05/2011171000
 Tl - the contact owns a 2006 ford windstar. the contact stated that while pulling off of a stop light his vehicle stalled. the contact was able to start the vehicle again after several minutes but the failure occurred a second time. the vehicle was taken to the dealer where they diagnosed moisture in the computer system. the manufacturer was not contacted. the vehicle was not repaired. the failure and current mileage were 171,000. pm
01/05/2011171000
 Tl - the contact owns a 2006 ford freestar. the contact stated that while pulling off of a stop light his vehicle stalled. the contact was able to start the vehicle again after several minutes but the failure occurred a second time. the vehicle was taken to the dealer where they diagnosed moisture in the computer system. the manufacturer was not contacted. the vehicle was not repaired. the failure and current mileage were 171,000. pm
01/05/2011171000
 Tl - the contact owns a 2006 ford windstar. the contact stated that while pulling off of a stop light his vehicle stalled. the contact was able to start the vehicle again after several minutes but the failure occurred a second time. the vehicle was taken to the dealer where they diagnosed moisture in the computer system. the manufacturer was not contacted. the vehicle was not repaired. the failure and current mileage were 171,000. pm
10/20/2009180004
 Rear turn lamps have burned out 4 times in three years. at idle all interior and head lamps flicker. i have replaced the battery and had the electrical charging system checked and they are ok. appears to be a wiring problem. heat ac blower only blows air from lower heater vents . pcm replaced, and it has malfunctioned again. vehicle appears to have a serious wiring problem. *tr
06/01/2007260001
 Have owned this 2006 freestar since new. several electrical issues. stereo system - intermittent problems with the presets resetting and the clock setting back to 12:00. also the volume fluctuating up and down on its own when using the rear controls. the stereo has been replaced twice. still having the problem. rear driver side turn signal lamp - has burned out and been replaced 7 times. outside temperature probe - is not reading properly. starter - have intermittent problems starting the vehicle. have not received any resolution from several dealers. the pcm was not found to be wet or damaged. are concerned that the vehicle has major wiring issues and is a possible fire hazard. also, the rear ac blower squeals intermittently and has been replaced twice as well. still doing it. there is a muffled thump sound coming from the air cleaner box area. the last dealer who looked at the vehicle stated that this is normal. we don't agree. several, unresolved, repetitive issues with this vehicle. very disappointed with ford and will not purchase another. *tr
11/20/2008214971
 I have a 2006 ford freestar that has been nothing but problems. twice i lost power completely while driving. the first time it wouldn't start so i had it towed to the ford dealership. they said it started right back up and it was fine now. this was in november of 2008. in january 2009 it died on me again. i waited a few minutes and it started back up. i took it to a different dealer the second time. they said there was water in my power control module (pcm) and replaced it. i have not lost power since then. i am now having some problems starting the van. the van has been in the repair shop a minimum of 30 times in 2 1/2 years but it is never the same problem so the lemon law does not apply in my state. *tr
07/27/20065381
 I was driving my ford freestar in a rain storm and the van completely shut down. turns out the main computer chip got wet. i have had this van for 2 weeks. *jb
04/26/20061032103/31/2006
 Dt*: the contact stated while driving 55 mph the traction control light illuminated. the vehicle rpm revved from 0 to 2 and the vehicle bucked. the vehicle was driven to a service dealer; upon inspection both rear and front brake systems had failed causing the traction control to automatically use the brakes. the dealer replaced the computer system however 48 hours later the vehicle is having the same problem again. updated 5/10/2006 - *nm