Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
SERVICE BRAKES, AIR - DISC - ROTOR
98E010000AIMCO PRODUCTS INC. E (Equipment)2350004/15/1998MFRFORD MOTOR COMPANY04/08/199804/09/1998
Defect SummaryEquipment description: aftermarket brake rotors for use on certain ford and mazda trucks. cracked castings caused cracks to appear on the outer diameter of the rotor hat or around the stud hole.
Consequence SummaryLoss of braking can result.
Corrective SummaryAimco will reimburse consumers/installers for the cost of replacement rotors and installation. consumers are requested to return to the location where the rotors were originally purchased/installed for replacement.
NotesOwner notification is expected to begin during april 1998.owners who do not receive the free rotors within a reasonable time should contact aimco at 815-759-7935.also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
SERVICE BRAKES, HYDRAULIC - POWER ASSIST - HYDRAULIC
96V024001FORD MOTOR COMPANYfrom 03/01/1991 to 11/01/1993V (Vehicle)10800003/22/1996ODIFORD MOTOR COMPANY02/05/199602/29/1996
Defect SummaryThe studs which attach the brake master cylinder to the power brake vacuum booster assembly can develop stress corrosion cracking after being operated for an extended period of time in the southern california location.
Consequence SummaryIf a crack occurs, it could result in one or both studs fracturing. the master cylinder could then separate from the vacuum booster, when the brakes are applied, preventing the service brakes from activating increasing the risk of a vehicle accident.
Corrective SummaryDealers will replace the power brake vacuum booster assembly.
NotesSystem: brakes; power assist; primary; booster. vehicle description: multi-purpose vehicles and light duty trucks originally sold or currently registered in the southern california counties of los angeles, orange, san bernadino, san diego, riverside, ventura, santa barbara, san luis obispo, imperial, and kern.note: owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time, should contact ford at 1-800-392-3673. also contact the national highway traffic safety administration's auto safety hotline at 1-800-424-9393.

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
SERVICE BRAKES, HYDRAULIC - ANTILOCK
985A2203/18/1998601025A comprehensive pull and drift diagnostic procedure has been developed to assist technicians with vehicle service. *yc06/19/1998
9521210/01/199546478The use of petroleum-based grease as a lubricant in servicing disc brakes is no longer acceptable because it may be incompatible with the rubber material used in the disc brake system. if petroleum-based grease is used to lubricate any par04/25/1996
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS
985A3603/18/1998601043A grabbing and/or sticking condition during the first few brake applications when the brakes are cold or in the morning after an overnight rain may occur on some vehicles. *yc06/23/1998
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DISC
985A1303/18/1998601012The use of petroleum-based grease as a lubricant in servicing disc brakes is no longer acceptable. *yc06/17/1998

Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
SERVICE BRAKES, HYDRAULIC
EA95018FORD MOTOR COMPANY06/19/199504/02/1996SEPARATION OF MASTER CYLINDER96V024002
 Stress corrosion cracking (scc) occurs in studs used to secure brake master cyinder to power brake booster.due to scc, the studs fracture and master cylinder separates from booster.this results in sudden, unforeseen, and complete loss of braking.
EA95018FORD MOTOR COMPANY06/19/199504/02/1996SEPARATION OF MASTER CYLINDER96V024001
 Stress corrosion cracking (scc) occurs in studs used to secure brake master cyinder to power brake booster.due to scc, the studs fracture and master cylinder separates from booster.this results in sudden, unforeseen, and complete loss of braking.
EA95018FORD MOTOR COMPANY06/19/199504/02/1996SEPARATION OF MASTER CYLINDER96V024000
 Stress corrosion cracking (scc) occurs in studs used to secure brake master cyinder to power brake booster.due to scc, the studs fracture and master cylinder separates from booster.this results in sudden, unforeseen, and complete loss of braking.

Consumer Complaints


Fail datemilesoccurencesPurchase date
SERVICE BRAKES, HYDRAULIC - ANTILOCK
06/06/1997
 While driving about 75-80 mh driver noticed a tire defect. tire tread broke, causing driver to lose brakes, and vehicle flipped over twice. driver was carrying a child at the time of the incident.*ak
12/15/1999
 When purchased vehicle abs lights were on and stayed on. also, clutch became inoperable. contacted dealer, and was told that the firewall was cracked broken, and needed to be repaired. still having problems. *ak
10/01/1991
 Abs; one wheel will lock up and slide the first couple of times when you apply the brakes first time in the morning. please describe details. *ak
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS
08/10/1999206/01/1994
 Ford dealer in this case disputes current nhtsa campaigns on this vehicle. campaign #s are 96v024001 (brakes-regional) & 91v189000- warranty history reports no attention to this matter. dealer is listed in this form, original selling dealer - holmes tuttle ford, tucson arizona.
12/09/19949
 Brakes tend to grab/lock up when brake pedal is depressed, causing panic stop situations. *skd
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DISC
12/01/19946
 Abs, front brakes continue to wear every 10,000 miles while driving, replacement of rotors and calipers and disc pads. tt
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DRUM
07/14/19954
 Rear brakes noisy, also too sensitive in wet weather. *skd
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DRUM - SHOES/LININGS
 The brake shoe had to be replace. tt
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - HOSES, LINES/PIPING, AND FITTINGS
02/07/20011
 Consumer states he was unable to stop vehicle because of a highly corroded ruptured brake line, vehicle rear ended another vehicle and consumers vehicle was deemed totaled, consumer is seeking reimbursement from manufacturer for the repairs of the brakes.*yh
02/01/20011
 Brake line was corroded, and when pressure was applied, it blewout brake line. an accident occurred because of this problem. *ak *jb
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - MASTER CYLINDER
10/01/1999103/01/1999
 Clutch was bad due to crack in firewall not allowing full travel of master cylinder and problems shifting. transmission bearings and gears worn out beyond reasonable repair.
10/12/1995
 Bolt separation in brake master cylinder. resulted in vehicle accident. tt