Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
SERVICE BRAKES, AIR - DISC - ROTOR
98E010000AIMCO PRODUCTS INC. E (Equipment)2350004/15/1998MFRFORD MOTOR COMPANY04/08/199804/09/1998
Defect SummaryEquipment description: aftermarket brake rotors for use on certain ford and mazda trucks. cracked castings caused cracks to appear on the outer diameter of the rotor hat or around the stud hole.
Consequence SummaryLoss of braking can result.
Corrective SummaryAimco will reimburse consumers/installers for the cost of replacement rotors and installation. consumers are requested to return to the location where the rotors were originally purchased/installed for replacement.
NotesOwner notification is expected to begin during april 1998.owners who do not receive the free rotors within a reasonable time should contact aimco at 815-759-7935.also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
SERVICE BRAKES, HYDRAULIC - POWER ASSIST - HYDRAULIC
96V024001FORD MOTOR COMPANYfrom 03/01/1991 to 11/01/1993V (Vehicle)10800003/22/1996ODIFORD MOTOR COMPANY02/05/199602/29/1996
Defect SummaryThe studs which attach the brake master cylinder to the power brake vacuum booster assembly can develop stress corrosion cracking after being operated for an extended period of time in the southern california location.
Consequence SummaryIf a crack occurs, it could result in one or both studs fracturing. the master cylinder could then separate from the vacuum booster, when the brakes are applied, preventing the service brakes from activating increasing the risk of a vehicle accident.
Corrective SummaryDealers will replace the power brake vacuum booster assembly.
NotesSystem: brakes; power assist; primary; booster. vehicle description: multi-purpose vehicles and light duty trucks originally sold or currently registered in the southern california counties of los angeles, orange, san bernadino, san diego, riverside, ventura, santa barbara, san luis obispo, imperial, and kern.note: owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time, should contact ford at 1-800-392-3673. also contact the national highway traffic safety administration's auto safety hotline at 1-800-424-9393.

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
SERVICE BRAKES, AIR - CONTROLS
985A3703/18/1998601044The parking brake pedal may go to the foor with little or no effort during application. *yc06/23/1998
SERVICE BRAKES, AIR - DISC - ROTOR
984503/02/1998601264Availability of hub-mount brake rotor machining equipment. *yc07/15/1998
SERVICE BRAKES, HYDRAULIC - ANTILOCK
985A2203/18/1998601025A comprehensive pull and drift diagnostic procedure has been developed to assist technicians with vehicle service. *yc06/19/1998
9521210/01/199546478The use of petroleum-based grease as a lubricant in servicing disc brakes is no longer acceptable because it may be incompatible with the rubber material used in the disc brake system. if petroleum-based grease is used to lubricate any par04/25/1996
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS
9919409/20/19996090082Information for servicing and diagnosing brake vibration, brake inspection, and brake friction material replacement. *tt03/06/2000
985A3603/18/1998601043A grabbing and/or sticking condition during the first few brake applications when the brakes are cold or in the morning after an overnight rain may occur on some vehicles. *yc06/23/1998
985A1103/18/1998601009Service tip information regarding elimination of sanding rotors and drums. *yc06/17/1998
9622210/21/199650941Brakes - elimination of sanding rotors and drums - service tip. *tw06/17/1997
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DISC
985A1303/18/1998601012The use of petroleum-based grease as a lubricant in servicing disc brakes is no longer acceptable. *yc06/17/1998
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DISC - ROTOR
981401/19/1998605562Subject regarding the availability of hub-mount brake rotor machining equipment. *tt07/09/1999
985A503/18/1998601003Hub-mount brake rotor machining equipment from rotunda is now approved for warranty and service use. *yc06/17/1998
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DRUM - SHOES/LININGS
BC032497230101/23/199751434Rear brakes grab when cold or damp. *jd06/27/1997

Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
SERVICE BRAKES, HYDRAULIC
EA95018FORD MOTOR COMPANY06/19/199504/02/1996SEPARATION OF MASTER CYLINDER96V024002
 Stress corrosion cracking (scc) occurs in studs used to secure brake master cyinder to power brake booster.due to scc, the studs fracture and master cylinder separates from booster.this results in sudden, unforeseen, and complete loss of braking.
EA95018FORD MOTOR COMPANY06/19/199504/02/1996SEPARATION OF MASTER CYLINDER96V024001
 Stress corrosion cracking (scc) occurs in studs used to secure brake master cyinder to power brake booster.due to scc, the studs fracture and master cylinder separates from booster.this results in sudden, unforeseen, and complete loss of braking.
EA95018FORD MOTOR COMPANY06/19/199504/02/1996SEPARATION OF MASTER CYLINDER96V024000
 Stress corrosion cracking (scc) occurs in studs used to secure brake master cyinder to power brake booster.due to scc, the studs fracture and master cylinder separates from booster.this results in sudden, unforeseen, and complete loss of braking.

Consumer Complaints


Fail datemilesoccurencesPurchase date
SERVICE BRAKES, AIR - SUPPLY - HOSES, LINES/PIPING, AND FITTINGS
 Right rear brake cable rubs on right rear shock absorber and has worn through the cable covering so that metal inside cable is exposed.
SERVICE BRAKES, HYDRAULIC
01/27/20071150002
 Tl* - the contact called regarding the 1993 ford ranger. the contact was traveling at 40 mph and the rear end of the vehicle suddenly came crashing down and severed the brake line, there were no warning indicators. the contact was able to pull the vehicle over to the side of the road. the vehicle was towed to a repair shop. the vehicle was diagnosed as having corroded rear shackles. the front and rear shackles were replaced as well as the brakes. *ak updated 2/27/2007 -*nm
08/01/1994410/06/1993
 Rear brakes lock generally in cold, snowy and rainy weather. linings have been replaced on three occasions.
SERVICE BRAKES, HYDRAULIC - ANTILOCK
06/16/200010006/01/2000
 This is an ongoing problem it has been 4 yrs. left rear anti-lock brakes will lock up.*ak
11/01/199410008/01/1993
 When driving at any speed and applying the brakes left rear brakes keep locking up in cold weather. *ak
07/19/1999301/01/1993
 On two previous occasions the accelerator stuck - mid 1998 - one on a freeway on ramp and the other while acceleration while traveling 65 mph on the freeway. i put the vehicle into neutral and turned off the engine when stopped - it was fine upon being restarted. i took it into a shop but they were unable to find anything apparently wrong. on july 19,1999, while traveling 65 mph on the freeway, i briefly accelerated. the accelerator again stuck. i tapped on the brake to check if that would help. (i was not using cruise control and seldom use it.) the vehicle continued to accelerate. i then put the gear into neutral - it was an automatic. the wheels then froze/locked which caused the truck to skid and then rollover 1 1/2 times. i did not apply the brakes however there were skid marks on the roadway. the truck has been well maintained and other than this problem free.
12/06/1997202/01/1993
 Vehicle collision due to anti lock brake failure.
01/13/1993
 Upon applying force to the brake pedal on wet pavement or roads which have gravel the front brakes lock up, causing the vehicle to skid to a stop. *ak
01/25/1997
 While driving the vehicle the brakes locked up and the vehicle went off the road. *ak
 A week after purchasing the truck, the abs light keeps coming on, upon applying the brakes, pedal goes to the floor and there are no brakes; took to dealer, couldn't find the problem, took it back found that the rotors and drums needed to be replaced . please describe . *ak
1
 Braking reduced by 60 percent whenever vehicle is driven on wet roads. (2nd vehicle on 509400)
12/05/1993
 Windshield wipers do not work, especially in heavy rain; motor makes loud noise; also, exhaust system failed, catalytic converter caught fire;abs totally failed
 Consumer was driving apply the brake went to the floor have abs anti-lock brake . tt
04/06/19956
 Anti-lock brakes lock up, causing loss of control/skidding. *skd
01/01/19958
 Abs brakes failed 8 times, causing extended stopping distance, once resulting in an accident. *ak
05/02/1995
 Possible equipped with abs system, when brakes applied, noticed vibration and pulsation in brake pedal. tt
04/04/19951
 Abs locked up, had an accident. (please give more details). tt
04/07/1995
 Abs system failure. tt
01/01/1994
 Braking system failure, vehicle surges forward when braking, equipped with abs brakes. tt
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS
08/01/1997
 The defective rear right shock absorber rubs against the brake cable, causing more wear and tear on the cable , which may lead to brake fluid leakage, causing the brakes to be inoperative. *ak
09/01/19944
 Brakes and rotors continually fail.
10/25/19955
 Brakes failed, causing accident. *sd
04/01/19941
 Vehicle pulls to the right when brakes applied. *sd
03/25/19953
 When truck is cold or rain the brake locks up . tt
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DISC
 Having problem with the emergency parking brake, there is something that is leaking on the front wheel . tt
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DISC - PADS
03/01/1996
 Abs, right front disc pad came off vehicle while driving. *ak
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DISC - ROTOR
09/01/19944
 Brakes and rotors continually fail.
 A week after purchasing the truck, the abs light keeps coming on, upon applying the brakes, pedal goes to the floor and there are no brakes; took to dealer, couldn't find the problem, took it back found that the rotors and drums needed to be replaced . please describe . *ak
11/12/1994
 Upon making a quick stop vehicle vibrates and brakes pulsate. due to wear of front brake rotors. no response from anti lock brakes. tt
05/18/19948
 Brake rotors warped, causing vehicle to pull to one side. *skd
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DRUM
06/18/2001201/01/2000
 Rear brake lines rub on shock absorbers, not avoidable. extreme wear evident. also, headlights flash uncontrolably, suspected headlight switch replacement.
1
 Rear brakes locking during wet weather due to faulty brake shoes. nlm
02/01/1996
 In wet conditions the defective rear brakes malfunction, causing the rear wheel to lock up and extended stopping distance.. dealer replaced 2 brake master cylinders. dealer cannot determine problem. *ak
01/04/19954
 Rear brakes locked up 4 times, causing loss of control and 1 accident. *skd
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DRUM - DRUM
 A week after purchasing the truck, the abs light keeps coming on, upon applying the brakes, pedal goes to the floor and there are no brakes; took to dealer, couldn't find the problem, took it back found that the rotors and drums needed to be replaced . please describe . *ak
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DRUM - SHOES/LININGS
01/23/19963
 Rear brake lining replaced due to rear brakes locking up. *sd
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - HOSES, LINES/PIPING, AND FITTINGS
10/04/1999102/01/1993
 A plastic clip that holds the wire from the differential sensor to the abs system to the emergency brake cable on the left rear of vehicle rubs the metal brake line at the frame and wore a hole in the line causing loss of brake fluid. no accident resulted but total brake failure resulted.
 Right rear brake cable rubs on right rear shock absorber and has worn through the cable covering so that metal inside cable is exposed.
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - MASTER CYLINDER
02/01/1996
 In wet conditions the defective rear brakes malfunction, causing the rear wheel to lock up and extended stopping distance.. dealer replaced 2 brake master cylinders. dealer cannot determine problem. *ak
SERVICE BRAKES, HYDRAULIC - POWER ASSIST
07/16/1996
 Failure of the brake power assist, causing the consumer to have a accident.*ak
SERVICE BRAKES, HYDRAULIC - POWER ASSIST - HYDRAULIC
06/28/1996106/01/1993
 Brake booster installing mechanic did not refill master cylinder reservoir. *ak consumer went to dealer for recalls 94s91 and 96s35, regarding parking brake and cruise control, consumer states on the way home after repairs the emergency brake warning light illuminated, consumer was able to turn it off by pulling the brake release knob, within a mile it came back on and would not go off without pulling up on the emergency brake pedal, to keep the light off it was necessary to drive with one foot under the emergency brake pedal, later that evening consumer applied to emergency brake and it would not release, consumer found a plastic wedge crosswise in the emergency brake mechanism, next morning consumer found the brake master cylinder was out of fluid and the throttle and cruise control cables were out of their guides, later consumer attempted to set cruise control and it would not work, all these failures occurred only after 20 miles after recall repairs were completed. *slc
02/29/1996
 The dealership has had no parts available since 2-29-96. please describe.
04/05/1995
 The dealership did not have the parts when he was told to come in (96v0024.001). *ak
04/03/1996103/01/1993
 Dealer does not have parts available to repair recall no 96v024000, for primary booster. dealer has said it would take up to 2 weeks to get parts. *ak *jb
SERVICE BRAKES, HYDRAULIC - POWER ASSIST - VACUUM
03/01/19961
 Recall repair work on the brake booster can not be completed due to lack of parts.
SERVICE BRAKES, HYDRAULIC - SWITCHES - BRAKE LIGHT
01/13/1997105/01/1993
 Brake light switch broke for the second time and needs replacement. dealer notified, and informed consumer that part was not covered under a manufacturer's recall. *ak cruise control does not turn off when brake engaged. *yh