Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
FUEL SYSTEM, GASOLINE
06E056000UFI FILTERS USA E (Equipment)5864008/04/2006MFRFORD MOTOR COMPANY06/13/200606/23/2006
Defect SummaryCertain aftermarket fuel filters sold under the purolator brand name, p/n f65277, shipped from january 16 through june 2, 2006, for use on the above listed passenger vehicles. due to incorrect design, the quick connectors may not fully seat with the tube interface, even though the person making the connection may believe that the quick connector is fully attached.
Consequence SummaryFailure of this connection could lead to fuel spillage and, in the presence of an ignition source, a fire could occur.
Corrective SummaryUfi will notify owners and replace the filters free of charge. the recall began on august 4, 2006. owners may contact ufi filters usa at 800-230-5876.
NotesThis recall only pertains to ufi filters usa (purolator) aftermarket fuel filters and has no relation to any original equipment installed on the listed passenger vehicles.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
FUEL SYSTEM, GASOLINE - DELIVERY - HOSES, LINES/PIPING, AND FITTINGS
97V186001FORD MOTOR COMPANYfrom 08/05/1997 to 09/19/1997V (Vehicle)200012/01/1997MFRFORD MOTOR COMPANY10/28/199711/25/1997
Defect SummaryVehicle description: light duty pickup trucks equipped with 4.0l engines. the flexible section of the chassis mounted fuel line that connects to the engine was routed too close to the exhaust manifold. the line could contact the manifold.
Consequence SummaryThis could potentially result in damage to the fuel line, or in some cases, cause a fuel leak. fuel leakage in the presence of an ignition source could result in a fire.
Corrective SummaryDealers will install an additional clip to hold the fuel line in the intended design position.
NotesOwner notification is expected to begin december 1, 1997.owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact ford at 1-800-392-3673.also contact the national highway traffic safety administration's auto safety hotline at 1-800-424-9393.

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
FUEL SYSTEM, GASOLINE
99612506/01/1999606982Subject regarding fuel system diagnostic. *tt09/09/1999
97601111/01/1997605804Experiencing difficulty diagnosing vehicles with evaporative fuel system diagnostic trouble codes. *tt07/26/1999
FUEL SYSTEM, GASOLINE - DELIVERY - FUEL PUMP
1226412/01/1998615517Some vehicles may exhibit a crank no start concer, or the diagnostics have verified that the fuel pump is inoperative. *tt01/17/2001
534712/01/1998615430Some vehicles may exhibit a crank no start concern, or the diagnostics have verified that the fuel pump is inoperative. *tt01/16/2001
981801/19/1998605568Fuel pump replacement procedure - service tip. *tt07/09/1999
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY
523012/01/1998615349Engineering is interested in locating certain super cab vehicles with 126 inch wheel base and 19.5 gallon fuel tank for service requiring fuel tank replacement. *tt01/13/2001
1217911/01/1998613235Information regarding engineering that is interested in locating any 1998 ranger 126 inch w/b super cab wityh 19.5 gallon fuel tank for service requiring fuel tank replacement, production dates must be between 5/19/98 and 7/31/98. *mjs06/19/2000
FUEL SYSTEM, OTHER
039805/12/200310002780Malfunction indicator lamp (mil) illumination with diagnostic trouble codes p0442, p0455, p0456, p0457, p1442 or check fuel cap lamp illuminated with diagnostic trouble code p0457. *tt09/17/2003

Consumer Complaints


Fail datemilesoccurencesPurchase date
FUEL SYSTEM, GASOLINE
06/15/2010117000
 Gas tank straps rusted through and gas tank fell out. i fixed it by installing my own straps bought at a hardware store. this is a very dangerous problem.
10/28/2010198000
 Dispite proper maintence, i observed body rust and decay on the underside of my truck frame. also the brake lines have been replaced due to corrusion and rust into the frame. spare tire brackets have rusted into and the tire fell off. also evap canaster bracket rusted into and the evap canaster fell off.
09/15/2000
 While driving consumer heard clicking noise coming form engine compartment and then suddenly vehicle lost all power . consumer immediately pulled over to the side, and wiithin seconds cab began to fill with smoke. consumer got out, and within 15 seconds flames went through the hood, and melted all engine com partment fire department came out, and stated and cause was possibly due to fuel pump or fuel lines. *ak
07/26/199904/01/1998
 While traveling consumer passed out and vehicle ran off road. also, noticed fumes inside cab. driver believes that carbon monoxide fumes were coming into the vehicle, causing him to pass out. *ak *ml
FUEL SYSTEM, GASOLINE - DELIVERY
07/25/1999301/01/1998
 This is the third time the same problem has occurred in a period of approximately 5 months. the first instance occurred on the freeway at 60 mph, with a sudden and complete failure of the engine as the fuel pump relay failed (according to the service dept. of the ford dealer). the second failure also occurred on the freeway, again at highway speeds. the same service dept. replaced the entire fuel pump. the third incident occurred tonight, again on the road with no warning. this is a very significant safety issue -- twice i have been abruptly left powerless in a freeway with no way to move the truck.
FUEL SYSTEM, GASOLINE - DELIVERY - FUEL PUMP
11/18/1998204/20/1998
 Vehicle stalling due to failure of the fuel pump/sender and sensor, sensor replaced a second time due to failure. mjs
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM
08/19/20052500006/03/1999
 Purchased truck used in may 1999 with 15,000 miles on it. problem started after having 25,000 odometer miles on truck. vehicle would accelerate upon stopping or slowing. had idle adjusted next scheduled maintenance (30k). as of this date, august 19, 2005, vehicle still accelerates on very rare occasions. after a few months from the 45k maintenance check the vehicle then started to stall at random when stopping or slowing. at regular maintenance checks i would tell tech about stalling problems. most often tech could not duplicate problem on road test. vehicle would be serviced, stalling problem would stop for a very short time, and then problem would come back. july 12, 2005- i went on road with tech on road test and found tech was down-shifting at stops. told him not to and then vehicle did stall when coming to stop. dealer: inspected and verified complaint, checked and found idle air control faulty, removed and replaced iac motor and concern. tech notes: still acting up. found idle speed adjusted too high. readjusted idle screw, road tested and rechecked ok. problem was solved for a brief three weeks and resurfaced. as of august 19, 2005- the stalling problem stills exists. is a very real safety issue, as i have had several close accident calls. examples: 1) turning off a very busy street (45mph) into parking lot, having vehicle stall and losing all power steering into turn, having to avoid hitting trees, buildings, people, and others cars in process. 2) coming to a red stoplight, my vehicle stalls, stoplights changing to green as approaching, cars behind me having to avoid hitting my truck as i restart. 3) vehicle stalling at yield sign. no cross traffic and cars behind me expecting me to pass through.
05/06/2002102/01/2098
 Accumulator failed prematurely because of a manufacturing flaw. the accumulator was fabricated with an insulation attached to it which in turn trapped moisture between the accumulator and the insulation causing the accumulator to corrode prematurely and causing the system to leak and become disabled.*ak
06/01/1998
 While driving at low speeds the vehicle will stall which almost caused an accident. dealer cannot determine problem. cause unknown. please provide details. *ak
02/28/1998
 Fuel injection system malfunctioned, causing vehicle to surge/hesitate during cruise.
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY
08/01/1998
 Consumer was driving and a piece of stone gravel hit gas tank and went straight though the tank. gas tank started leaking gasoline. *ak
06/05/1998306/04/1998
 Gas gauge failed three times.
08/17/1998108/01/1998
 Complaint#1: gas tank leaked after vehicle was only one week old. dealer replaced it with a new tank. complaint#2: power windows are 'jerky' and they chatter when going down. dealer has not repaired it yet. complaint#3: passenger seat vibrates any time truck drives over any bumps, large or small. dealer has not repaired it at this time.
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY - FILLER PIPE AND CAP
12/28/20061700002
 Hazard of fire or explosion from inferior parts. hoses and pipes from filler neck to gas tank are being replaced by beneficial automotive maintenance in moore oklahoma. tank has to be flushed and filter replaced again due to gas fumes and leaking fuel from the decomposing filler neck hoses. i just had to have this done for the same reason on my '98 ford e250. ford dealer parts salesperson says this is a chronic problem(even he stated he anticipates this with his ford truck) and the replacement parts have been re-engineered to correct the rubber decomposition which also clogged the filters and fuel injection system causing chronic stalling and rough running on both vehicles. had to have filters replaced and injection system system cleaned numerous times. ford has refused to even supply the replacement parts or acknowledge this problem. leaking gas and fumes could lead to injury or death if this is not handled. the recent repair to the e250 was in excess of $200 (parts were $100+ from dealer. the reengineered parts for the ford ranger are $250+ and labor will more than double that as they have to remove the truck bed and tank to replace the parts and flush the tank. additionally my driveway is damaged from the leaking fuel. referred to you by consumer reports magazine. looking forward to your response. sincerely, vince dennis. *nm
106/01/2098
 The holding cap that keeps the gas in the gas tank had been borken for a long time. i used to smell gas for a long time almost from the day i bought the car. one day when i pushed on the brake lots of gas rushed out of my car and a friend near by noticed this. talking to my tennant, she told me that she had the same problem with her fors tauras. *ak
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY - MOUNTING
05/17/2000
 Plastic locking straps for fuel tank kept breaking. this occurred on two occasions, on 04-07-00 & 05-17-00, and caused fuel spillages. dealer was notified and informed consumer that vehicle not covered under manfacturer's. recalls, and it was out of warranty. *ak
FUEL SYSTEM, OTHER
1
 Consumer states the gas gauge fluctuates between one half and three fourths full, consumer never knows how much gas the vehicle has.*jb
08/01/1998106/01/1998
 Faulty gas gauge. yh
FUEL SYSTEM, OTHER - STORAGE - FUEL GAUGE SYSTEM
11/18/1998204/20/1998
 Vehicle stalling due to failure of the fuel pump/sender and sensor, sensor replaced a second time due to failure. mjs
FUEL SYSTEM, OTHER - STORAGE - TANK ASSEMBLY - FILLING/CHARGING
11/18/1998204/20/1998
 Vehicle stalling due to failure of the fuel pump/sender and sensor, sensor replaced a second time due to failure. mjs