Bulletins

BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
ENGINE AND ENGINE COOLING
1424810/30/200310004877Film of oil/dust at the charge air cooler (cac) hose connections. *tt01/13/2004
ENGINE AND ENGINE COOLING - COOLING SYSTEM
1372403/01/2001620266Some vehicles equipped with 7.3l dit engine and the charge air cooler (cac) may exhibit oil leaks around the cac tube on the hot side of the cooler (drivers side of the vheicle near the intercooler) or a repeat concern with the tube blowing07/23/2001
ENGINE AND ENGINE COOLING - ENGINE
0219409/30/200210008589Driveability-no start/repeat starter failure-repeat starter replacement. electrical-sticking or binding ignition lock cylinder between start and run. engine-starting-starter staying engaged at start up. *mj08/09/2004
0320510/13/20030219410004888No start/repeat starter failure or a sticking/binding ignition lock cylinder, starter staying engaged at start up. also includes 2003 super duty f series. *tt01/14/2004
1658910/30/200310004882Gradual loss of power at cruise. ford special service message. various models including 2003 super duty f series. *tt01/13/2004
03214510/30/20030220410004856External oil leak diagnosis for 7.3l dit engines. various models including 2003 super duty f series. *tt01/12/2004
03214610/30/20030220510004857Engine oil pan corrosion on vehicles equipped with the 7.3l diesel engine. various models including 2003 super duty f series. *tt01/12/2004
03215003/08/2004044410004861High pressure oil pump leak on vehicles equipped with 7.3l diesel engine. *tt01/12/2004
03214210/30/2003019510004853A lack of power under a load, at cruise or on acceleration may occur on some vehicles built before 11/25/2000 equipped with the 7.3l dit engine. *tt01/12/2004
03214910/30/20030314910004860A loss of power, oil leaks around the turbo, and/or excessive exhaust noise from the turbo. *tt01/12/2004
03213310/30/2003997710004844Significant 1999 7.3l diesel engine content revisions. *tt01/09/2004
03213110/30/20039820510004842Rough idle and engine miss due to injector bore scuffing at green engine break-in. *tt01/09/2004
03213710/30/20030061010004848For 7.3l dit engines, rotunda tool has issued an injector performance analyzer that may now be purchased as an effective aid in helping to resolve rough idle concerns. *tt01/09/2004
03213810/30/20030017410004849Vehicles equipped with 7.3l dit engine built after engine serial number 896812 may have a injection control pressure (icp) oil aeration reading that is higher than the specification. *tt01/09/2004
03213910/30/200300221100048507.3l powerstroke diesel engine with engine serial number 661894 through 1311240 may exhibit a knock noise above the normal sound of the diesel combustion. this bulletin also replaces 01146. *tt01/09/2004
03212910/30/200398121310004840Significant changes have been made to the 7.3l dit engine effective with the 1998 and 1999 model years. the areas affected are the fuel system, high pressure oil system, turbocharger, and engine accessory drive. *tt01/09/2004
03213510/30/20039918210004846On some vehicles not equipped with cruise control, the engine may idle at the normal engine rpm but lacks the cold engine idle kicker function to raise the engine rpm similar to those vehicles equipped with cruise control. *tt01/09/2004
03213010/30/200398171610004841A cackling noise with the engine warm and slightly above idle, and/or a buzzing noise from the fuel pressure regulator with key on engine off (koeo) during fuel pump cycling. *tt01/09/2004
0314407/21/200310003744Engine misfire or rough running condition with coil on plug (cop) ignition systems may be more accurately diagnosed using the optional worldwide diagnostic system (wds) coil on plug (cop) kit. 2003 super duty f series included. *tt10/29/2003
0314907/21/200310003749A loss of power, oil leaks around the turbo, and/or excessive exhaust noise from the turbo. *tt10/29/2003
1250903/01/199960917497.3l dit oil fiter torque specification. *tt11/14/2000
991314208/01/1999609056Information on all vehicles built after 5/19/99 equipped with the 7.3l dit with a engine serial # greater than 1039780 now have a filter screen added to the high pressure oil reservoir. *tt12/07/1999
581103/01/1999605222Information on oil filter torque specification. *tt06/04/1999
ENGINE AND ENGINE COOLING - ENGINE - DIESEL
03141007/21/200310003750Turbo pedestal seal oil leak around the exhaust back pressure (ebp) actuator. 2003 super duty f series included. *tt10/29/2003
1692706/01/200310002638Severe duty air filter kit does not fit - information. *tt09/09/2003
ENGINE AND ENGINE COOLING - ENGINE - GASOLINE
1588805/01/2002637757Some vehicles may exhibit a fead belt squeal. *tt12/04/2002
0210805/27/2002636083Some vehicles equipped with the 5.4l 2v engine may exhibit a whistling noise fromthe formed nylon tube inthe idle-air bypass flow circuit. *tt11/05/2002
0124612/10/2001630515Engine oil system priming procedures, service tips for reports of premature engine failure. *tt04/18/2002
021401/21/2002630001Some engine assemblies with aluminum cylinder heads repaired in-vehile have been found to leak coolant and/or oil from the cylinder head gasket area. *tt04/11/2002
0120510/15/2001627927Some vehicles may exhibit vacuum or air leaks in the intake manifold and / or engine system causing diagnostic trouble codes p0171 and or p0174. *tt02/26/2002
0112206/25/2001622661On some vehicles there may be an oil leak from the right hand head gasket at the rear of the block / head joint. *tt10/22/2001
01140607/01/2001621140Some vehicles equipped with a powerstroke diesel engine may exhibit a noise above the normal sound of the diesel combustion. *tt09/07/2001
019505/14/2001620158A condition may exist with lack of power under a load, at cruise or on acceleration may occur on some vehicles built before 11/25/2000 equipped with the 7.3l dit engine. this may be caused by a collapsed air filter element or defective ai07/19/2001
014403/05/2001619421Fuel quality and moisture in certain diesel fuels may cause some vehicles to exhibit a no start, gradual loss of power, or a rough idle condition due to fuel gelling during extreme cold weather operation. *tt05/30/2001
014703/05/2001619424Subject regarding engine oil recommendations for use in 2001 vehicles - sae 5w-20 motor oil. *tt05/30/2001
014203/05/2001619419Some vehicles may exhibit the engine oil sending unit contacting the oil drip shield attached to the front axle. *tt05/30/2001
0022110/30/2000618555Some vehicles equipped with powerstroke diesel engines after serial number 0896812 (engine build date), may exhibit a noise above the normal sound of the diesel combustion.*jb04/16/2001
00230511/01/2000616572Some vehicles equipped with powerstroke diesel may exhibit a noise above the normal sound of the diesel combustion. this noise may sound like a rod knock, but it is intermittent and it increases in intensity as the engine warms up to ope03/06/2001
0023511/13/2000616516Some vehicles equipped with a powerstroke diesel engine may exhibit a noise above the normal sound of the diesel combustion. *tt03/01/2001
1254403/01/19996091798Some vehicles with 7.3l dit diesel engine may exhibit a 1-2 mph speed variation (surge / hitch) at cruise and / or when the speed control is engaged. *tt11/15/2000
1418406/01/2000613885Some vehicles equipped with 7.3 dit engine may exhibit engine roughness, misses, buck / jerk, hesitation / stumble, surge, lack of power, various idle symptoms, malfunction indicator lamp on, etc. *tt09/20/2000
1387002/01/2000612476Concerns with a no start condition after installation of a new 6.8l engine assembly. *tt06/08/2000
813802/01/2000612327Some vehicles may exhibit a no start condition after installation of a new 6.8l engine assembly. *tt06/07/2000
691009/01/19996090226Vehicles built after 5/19/1999 with the 7.3l dit with a engine serial # greater than 1039780 now have a filter screen added to the high pressure oil reservoir. *tt03/10/2000
99688912/06/1999608900Information on 7.3l dit vehicles exhibiting an intermittent engine knock which may be perceived as a rod knock. *tt12/06/1999
99603405/01/1999606947Experiencing a engine knock at cold start-up. *tt09/08/1999
9981605/03/1999606420Ford motor company now recommends sae 5w-30 viscosity grade for servicing any ford gasoline-powered vehicle regardless of model year. *tt08/19/1999
9820510/12/1998603690Exhibiting rough idle and engine miss due to injector bore scuffing at green engine break-in. *yc03/02/1999
ENGINE AND ENGINE COOLING - ENGINE - GASOLINE - BELTS AND ASSOCIATED PULLEYS
1436509/01/2000618636This bulletin addresses concerns a noise at intial engine startup when cold from the accessory drive belt. *jb04/18/2001
ENGINE AND ENGINE COOLING - ENGINE - GASOLINE - TURBO-CHARGER
1685910/30/200310004883Some vehicles built after 12/7/1998 equipped with a 7.3l dit engine may exhibit a hoot or howling noise from the turbocharger. 2003 super duty f series also included. *tt01/13/2004
1285506/01/19996092017Some vehicles equipped with a 7.3l dit engine may exhibit a hoot or howling noise from the turbocharger. *tt11/17/2000
1343911/01/1999610878Some vehicles built after 12/7/1998 equipped with a 7.3l dit engine may exhibit a hoot or howling noise from the turbocharger. *tt05/16/2000
644906/01/1999606845Experiencing hoot or howl noise from turbocharger. *tt09/03/1999
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM
98201010/12/1998603695Experiencing a buzzing or rattling noise from the exhaust system. *yc03/02/1999
986403/30/1998601312Information on a buzzing or rattle noise from the exhaust system. *tt07/21/1998
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM - MANIFOLD/HEADER/MUFFLER/TAIL PIPE
1732011/01/200310008169Broken exhaust manifold studs. *tt07/22/2004

Investigations

NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
ENGINE AND ENGINE COOLING
SQ00020FORD MOTOR COMPANY12/06/200005/24/2002ENGINE STALLING
 There is no summary currently available

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