Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
FUEL SYSTEM, GASOLINE
1667903/01/200310001935New push type fuel clip and connector removal instructions. *tt *jb07/28/2003
028404/29/2002637926Vehicles built after 4/8/2002 will no longer be equipped with the fuel pressure relief valve (shrader valve). *tt12/09/2002
FUEL SYSTEM, OTHER
1871907/01/200510017860Malfunction indicator lamp coming on with diagnostic trouble codes (dtcs) p0171, p0172, p0174 and/or p0175 (fuel system too rich or lean). *tt12/05/2005
039805/12/200310002780Malfunction indicator lamp (mil) illumination with diagnostic trouble codes p0442, p0455, p0456, p0457, p1442 or check fuel cap lamp illuminated with diagnostic trouble code p0457. *tt09/17/2003
1572403/01/2002636368Concerns with fuel gauge not reading full after filling fuel tank. *tt11/07/2002
FUEL SYSTEM, OTHER - STORAGE - FUEL GAUGE SYSTEM
1741612/01/200310008290Fuel gauge does not read full. *mj07/26/2004
1735511/01/200310008181Fuel gauge which does not read completely full when the fuel tank is filled. *tt07/22/2004
1756402/01/200410008127Fuel gauge does not read full after filling tank. *mj07/22/2004
FUEL SYSTEM, OTHER - STORAGE - TANK ASSEMBLY - PRESSURE RELIEF DEVICES
0211111/25/20020223310008312Fuel pressure relief valve (schrader valve) discontinued. *tt07/27/2004

Consumer Complaints


Fail datemilesoccurencesPurchase date
FUEL SYSTEM, GASOLINE
12/03/201180000
 Transmission failed on insterstate. no warning whatsoever.
08/15/2011204550
 A fuel tank mounting strap failed on my 2002 ford taurus during normal driving in walton hills, oh. the strap was painted regular steel and badly corroded. this defect appears to be identical to the august 2011 recall of f150 and f250 trucks for potential fuel tank strap failure. the strap will have to be replaced asap and i will see if the old strap can be saved.
10/01/2010
 Gas smell back seat passenger side, no one can sit in back seat or they get over powered by gasoline smell, 2002 ford taurus i know of five other cars in my area (same year and make) with same exact issue.
09/02/201034270
 While driving at posted speed limit, engine stuttered and died in traffic. battery light lit up. auto club restarted car and stated no battery failure.drove car all day and next day for approx. 3 hours when same engine stutter and died in traffic occurred. this time,besides battery light the check engine lightcame on. again auto club was able to restart. drove car to repair shop,who performed a diagnostic test and replaced a fuel pressure sensor. i retained the old part. the car has been regularly serviced at recommended intervals by selling dealer. this engine failure is not only dangerous to me and fam.,but also to the surrounding traffic at the time failure occurs while driving. getting the vehicle out of traffic was extremely difficult, due to inabilty to use power steering and brakes,being that it happened on an incline. i sincerely hope this information is relevant to your research.
09/08/2005111986411/15/2001
 Driving along the interstate at 74 mph and the car started hesitating and surging and then we lost complete power; no gas pedal and no steering. the terrain was rolling hills. we had just under a half a tank of gas. there were no indications there was anything wrong with our vehicle it just went into these symptoms. it happened four more times as we were driving before we could get it to our dealer. each time we were able to make it to the side of the road, wait about 30 minutes and try to start the vehicle again and travel about 15 miles. i went to the dealership and explained the symptoms and they replaced my in line fuel filter yf1z-9155-ca(filter 1767). *jb
08/22/200571022210/01/2002
 Dt: the contact stated the hub bearings on the right wheel in the front were bad, had to replace them three times. on 8-22-05 a garage told the contact the wheel was getting ready to fall off. they had not taken it back to the dealer. she heard a noise like a rubbing , grinding sound and the noise got worse. the noise occurred at speeds of 10 mph and above. also the engine light was coming on, and they had to replace the feedback sensor to the engine. *ak the vehicle would stall while being driven. the dealer replaced the fuel tank and pump. the vehicle could not be started. the dealer replaced the battery. two ball joints, one inner tie rod and left side axle shaft were replaced. *nm
03/15/200330000
 Sept 18, 2001 we purchased a new 2002 ford taurus. in one day radiator hose popped off. thirty days after the firs repair the hose popped off again. the dealer wanted to replace the engine to correct the problem. on 10-29-01 the car started to make a hiss noise and smoke would come from the front end when it was parked or turned off. the vehicle was taken to the dealer dirks motors. they asked if the could replace the engine again and we said no. we left the car and they told us they would let us know but we did not hear nothing from them, when we would call to ask them what was going to happen they did not know at all. on 11-5-01 the car was returned to us and with leaving the service center and not being less then 20 miles from akron, iowa the car got hot and started to smoke and i called dirks service center on my cell phone and told them i was bring it back and this time i wanted the car replaced no questions.. but the car was taking back and they looked over it and they did not call us at all while it was in service, we called everyday to see if they knew what was wrong with it and the funny thing about it was the car was at dirks motor inc from 11-5-01 to 11-16-01 and they could not find nothing wrong. on 11-16-01 this would have been the 4th time this car had been serviced and it was getting old.. on 12-27-02 the car started the hissing noise and short cuts on and the cd player stopped working and that was it.. i called the ford company at 1-800-392-3673. while talking with the call center they called dirks service center and edu'd them to have the cd player replaced and look at the engine. this car has been service for the same issue more then 3 to 4 times.. we wanted the car replaced.... we rec'd a call back from fords call center (natalie) and she edu'd to me they were going to order a new cd player and have the car looked at to see about getting the car replaced. steve irwin afitchboy1@iw.net p# (605) 761-0268
05/20/20021
 Consumer states that they can smell fumes coming from the air condition while driving.*jb
FUEL SYSTEM, GASOLINE - DELIVERY - FUEL PUMP
11/03/2005116914511/14/2001
 Driving along the interstate at 70 mph and the car started slowing down and lost complete power; all the lights on the dash came on; no gas pedal and no steering. the tearrain was rolling hills. we had just under a half a tank of gas. there were no indications there was anything wrong with our vehicle it just went into these symptoms. it happened five more times as my wife was driving before she could get into a safe area. she called a tow truck to take our vehicle to the dealer. each time she was able to make it to the side of the road, wait about 5 minutes and try to start the vehicle (didn't always start at first) she was able to travel only a couple of miles. we called the dealership the next morning and explained the symptoms and they replaced our fb sender and pump asy 2f1z-9h307-fb (replaced fuel pump) and our in line fuel filter yf1z-9155-ca(filter 1767). we had these same symptoms in sep 05 odi number 10141907. we believe this is the same problem that the ford motor company identified for the 2000/2001ford focus; program 03n01. *jb
09/12/200527109106/27/2003
 I own a 2002 ford taurus which i bought from my father. it only has 27320 miles. on september 12, 2005, i had trouble starting the car. once started, it would not run very long. luckily, i was right across the street from a ford dealer. i left it to be checked. the dealer called and said the fuel pump needs to be replaced. this cost me $100 deductible since it was past the time limit of the original warranty but under the mileage. i own a 2001 mercury sable with 65000 miles, on its 3rd fuel pump and i also own a 2002 ford taurus with 27000 miles, on its 2nd fuel pump. *jb
02/01/20032190011/26/2002
 Car was driven for approx. 100 miles, gas was low, so stopped to refill. when car was restarted, the car hesitated then sounded choked like it was not getting gas. revved car to try to 'clear' system. problem continued, at worst when idling. after a few minutes, engine light came on, so i turned off the car and called ford dealer. wrecker driver came out, revved car a few more times (approx. 3000 rpm) small backfire out of muffler each time. problem seemed to go away. wrecker driver blamed 'baffles' in muffler? drove car another 200 miles home. three days later, after driving a bit, parked for short time then restarted car, same problem reoccurred.
FUEL SYSTEM, GASOLINE - DELIVERY - HOSES, LINES/PIPING, AND FITTINGS
10/10/200561083103/03/2003
 Dt: the contact owns a 2002 ford taurus. on 10-05-05 he took vehicle dealer for a routine fuel filter change. on saturday 10-08-05 the car would not start. he saw a puddle of gas by the right rear wheel. he got down and looked under the car, and saw the hose that goes from the tank to the filter loosened. he pushed it back on. but on 10-10-05 he went to a gas station to have a mechanic look at it. the line came off the front of the filter was on , but the line coming from the gas tank on the rear was about to come off again. the mechanic pushed it back on securely. he drove the car home and called the dealership. that same day the line came off again. (from the gas tank to the filter). he put it back on and drove out to the dealer. when the mechanic came out the car would not start. the gas was pouring out again because the line had come off again. the mechanic went and got some new clips and put the new clips on. he has not had the problems since the clips were put on. he is not sure if this is a defective part or if maybe the mechanic that originally replaced the fuel filter did not properly follow ford's procedures. *ak
07/22/200556786110/15/2004
 The smell of gas was light at first but kept getting stronger. i finally took the car to a certified repair station. the serviceman said that the gas line was mounted so close to the exaust system that the gas line melted and started leaking. he said that if i had waited any longer, the gasoline leak may have caught on fire.
06/27/200545000105/15/2004
 Dt: 2002 ford, taurus se 4 door. every time vehicle was started consumer smelled gas. vehicle was taken to a garage where mechanic discovered that gas line above catalytic converter had been rubbed until it began to leak. gas line was made of something other than metal. the consumer said that his mechanic had same type vehicle and was also smelling gas. the mechanic refused to use ford parts to fix problem. the mechanic rerouted the gas line around catalytic converter using metal line for the gas line. consumer still has gas line that was replaced, consumer will send line to odi. consumer wanted a refund from ford due to the poor location the fuel line was in. *nm *jb
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM
11/08/2001410/01/2001
 When car has been driven for a while & gets hot, then you stop and get back into it after a few minutes and start it back up, the car does not want to run. it's like it is not getting any gas. it will try to die at a stop sign/light, and will choke and surge & bounce upon accelleration. i have almost been involved in a serious auto accident because of this. i have had it to the dealer 4 times for repairs, they have replaced the fuel pump but, this did not solve the problem. the dealership records somehow only show i've had the car in there 3 times, i have proof that i was in there 4 times. i am seriously concerned about driving this vehicle, i am afraid for my family's safety if it stalls out pulling out into traffic again. the dealership has told me anything from maybe it's my driving style, to maybe it's winter blend gas, to push the throttle down 1/4 way when starting the engine (i have no problem with starting the car), to once i start the car, push the throttle all the way down a couple times to clean out anything that might be stuck in there. i need a dependable safe car. i am afraid to drive this car unless i absoultly have to.*ak
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM - INJECTORS
02/01/20032190011/26/2002
 Car was driven for approx. 100 miles, gas was low, so stopped to refill. when car was restarted, the car hesitated then sounded choked like it was not getting gas. revved car to try to 'clear' system. problem continued, at worst when idling. after a few minutes, engine light came on, so i turned off the car and called ford dealer. wrecker driver came out, revved car a few more times (approx. 3000 rpm) small backfire out of muffler each time. problem seemed to go away. wrecker driver blamed 'baffles' in muffler? drove car another 200 miles home. three days later, after driving a bit, parked for short time then restarted car, same problem reoccurred.
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY
03/29/2003112/30/2002
 The seam on our gas tank had split, causing it to flow into the outer gas compartment & corroded through. we hadn't hit anything and even if we did it should not have caused such an extensive amount of damage. *nlm
09/26/2002
 Consumer states that vehicle is only getting 8 miles per gallon. dealer has been notified. please provide further information. *mr
FUEL SYSTEM, OTHER - STORAGE - TANK ASSEMBLY - PRESSURE RELIEF DEVICES
11/26/2004270003006/15/2003
 I cannot get gas into my car.i have used every pump in town.when i try to pump gas in the tank the pumps keep shutting off.i cannot get more than a few dollars in at a time.sometimes it spits gas back out of the tank while trying to feul the car.the car also seems to get poor gas mileage. *ak