Freightliner Business Class M2 2002

Model Business Class M2 made in 2002 by Freightliner got 3 investigations there are 5 recalls as well as 19 service bulletins. Technical service bulletines regarding electrical system, engine and engine cooling and equipment adaptive. The car had some investigations: suspension, wheels. There were some recalls concerningengine and engine cooling, power train and service brakes, air.

Model 2002

Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
ENGINE AND ENGINE COOLING - COOLING SYSTEM - FAN
05V126000FREIGHTLINER LLCfrom 01/01/2001 to 12/31/2004V (Vehicle)356806/08/2005MFRFREIGHTLINER LLC03/30/200503/31/2005
Defect SummaryOn certain trucks and fire trucks equipped with kys 4735-43782-02 engine cooling fans and built on caterpillar 3126, c7, mbe906, mbe926, or cummins isc engines, the steel fan insert on the cooling fans can crack.
Consequence SummaryThis can result in fan breakage, resulting in vehicle damage or personal injury.
Corrective SummaryDealers will replace the engine cooling fan free of charge. the recall began on june 8, 2005. owners may contact freightliner at 1-800-547-0712.
NotesFreightliner recall no. fl-439.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
POWER TRAIN - AXLE ASSEMBLY
08V137000DAIMLER TRUCKS NORTH AMERICAfrom 01/26/2000 to 03/24/2008V (Vehicle)2876401/08/2009ODIFREIGHTLINER LLC03/25/200803/25/2008
Defect SummaryDaimler trucks is recalling 28,764 my 2001 through 2008 fccc b2 and fs65 school bus chassis, fccc fb65 conventional buses, and sterling acterra, freightliner fln, and business class m2 heavy trucks, built from january 26, 2000, through march 24, 2008, manufactured with arvinmeritor or axle alliance company 6,000 through 8,000 pound front axles utilizing a four piece spindle-nut set. these axle assemblies may have been produced with a thin spindle nut which may lead to incorrect end play, cone spin, excessive heat, degradation of lubrication, wear of the spindle nut and bearing journal, oil contamination with metal shavings, and premature bearing failure.
Consequence SummaryContinued operation may lead to wheel separation and possibly a vehicle crash.
Corrective SummaryDaimler trucks will notify owners and will repair the vehicles free of charge. the recall began on january 8, 2009. owners may contact daimler trucks at 1-800-547-0712.
NotesDaimler trucks recall no. fl-527.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
POWER TRAIN - MANUAL TRANSMISSION
04V205000FREIGHTLINER LLCfrom 05/03/2002 V (Vehicle)1400005/21/2004MFRFREIGHTLINER LLC05/04/200405/07/2004
Defect SummaryOn certain trucks equipped with manual transmission, the tapered joint that attaches the shifter to the transmission may become loose making it difficult to put the transmission into gear.
Consequence SummaryIf shift lever detachment occurs, tha ability ro accelerate ot maintain speed will be lost, increasing the risk of a crash.
Corrective SummaryDealers will re-secure the shift lever to the transmission using threadlock and re-torquing the fastening bolt. owner notification began on may 21, 2004. owners should contact freightliner at 1-800-547-0712.
NotesFreightliner recall no. fl-420.customers can also contact the national highway traffic safety administration
SERVICE BRAKES, AIR
03V162000FREIGHTLINER CORPORATIONfrom 01/16/2002 to 12/16/2002V (Vehicle)140008/15/2003MFRFREIGHTLINER LLC05/01/200305/06/2003
Defect SummaryOn certain trucks with air brakes, the air management unit introduced with m2 trucks includes a pressure switch assembly (psa) module for the low air pressure indicator and stop lamp control functions. the psa module cover allows water ingression that could cause the stop lamp switch to short
Consequence SummaryThis could cause the stop lights to illuminate continually and not allow other drivers to see when the brakes are being applied which could result in a crash.
Corrective SummaryDealers will inspect the pressure wswitch a module and electrical connectors and replace if necessary. owner notification began on august 15, 2003. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact freightliner at 1-800-547-0712.
NotesFreightliner recall no. fl-409.customers can also contact the national highway traffic safety administration
SUSPENSION - FRONT - WHEEL BEARING
04V272000FREIGHTLINER LLCfrom 01/01/2002 to 10/31/2003V (Vehicle)960209/07/2004MFRFREIGHTLINER LLC06/07/200406/16/2004
Defect SummaryOn certain trucks built with 8,000 or 6,000 pound front axles and four-piece spindle nut sets, premature front ,wheel bearing wear may be caused by inconsistent bearing endplay adjustment.
Consequence SummaryIf allowed to progress, the front wheel assembly may separate from the vehicle, which could result in a crash.
Corrective SummaryThe dealers will replace the front axle oil seals and hub cap gaskets on both sides. the recall began september 7, 2004. owners should contact freightliner at 1-800-547-0712.
NotesFreightliner recall no. fl-424. customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
ELECTRICAL SYSTEM
6011808/01/200310003074Adding the intake heater teeltale to the instrument cluster unit 3-m2 built between june 2003 and july 2003. *tt10/07/2003
5416312/01/200210000801Cruise control and / or marker light paddle switch replacement. *tt03/31/2003
ENGINE AND ENGINE COOLING - COOLING SYSTEM - RADIATOR ASSEMBLY
204407/01/200310003468Radiator strut rod bracket. *tt10/21/2003
ENGINE AND ENGINE COOLING - ENGINE
01-9307/01/200810026123Freightliner: cummins isb drive belt jumping. the poly-v serpentine drive belt may jump off one or more of the pulleys during operation. *pe10/01/2008
ENGINE AND ENGINE COOLING - ENGINE - DIESEL
SB-09-3107/01/200910030872Freightliner: some trucks have been found with incorrect sealing of air intake duct assemblies, allowing unfiltered air to bypass the air cleaner. loose duct connections or dirt found in the ducting during a filter service indicate that d12/16/2009
ENGINE AND ENGINE COOLING - ENGINE - GASOLINE - BELTS AND ASSOCIATED PULLEYS
01-9307/01/200810026123Freightliner: cummins isb drive belt jumping. the poly-v serpentine drive belt may jump off one or more of the pulleys during operation. *pe10/01/2008
EQUIPMENT ADAPTIVE
FSB-54-22408/01/200810027084Freightliner trucks: new severe duty taillight and trailer pdms (power distribution modules).for replacing existing pdms on trucks. the design improvements protect against water and dust intrusion. *pe01/07/2009
EXTERIOR LIGHTING
5417306/01/200310002831Adding m2 marker lights. *tt09/26/2003
EXTERIOR LIGHTING - FOG LIGHTS
5418108/01/200410010433Fog light control. *tt11/22/2004
EXTERIOR LIGHTING - TAIL LIGHTS
FSB-54-22408/01/200810027084Freightliner trucks: new severe duty taillight and trailer pdms (power distribution modules).for replacing existing pdms on trucks. the design improvements protect against water and dust intrusion. *pe01/07/2009
EXTERIOR LIGHTING - TURN SIGNAL
TSB-54-23707/01/200910029425Freightliner: a new bulb socket is available for turn/park lights that is metalized to withstand high heat without out gassing. model years unknown. models columbia, business class m2 and cascadia. *pe07/08/2009
FUEL SYSTEM, DIESEL - STORAGE - TANK ASSEMBLY
FSB-20-6708/01/201110041425Freightliner: tank seams are split/cracked which causes fuel to leak. the valve might be plugged with contaminate. *pe10/03/2011
POWER TRAIN - AXLE ASSEMBLY - AXLE SHAFT - SEAL
SB-33-2404/01/200910029985Freightliner truck: steer axle maintenance, aac and meritor 6000lb and 8000lb axles: this bulletin is to provide information on the recommended maintenance procedure to be added to dtna maintenance manuals for all models with these axle rat07/22/2009
POWER TRAIN - AXLE HUBS
SB-33-2404/01/200910029985Freightliner truck: steer axle maintenance, aac and meritor 6000lb and 8000lb axles: this bulletin is to provide information on the recommended maintenance procedure to be added to dtna maintenance manuals for all models with these axle rat07/22/2009
SERVICE BRAKES, AIR - ANTILOCK - ABS WARNING LIGHT
SB-42-6301/01/200810032688Freightliner: abs fault codes due to connector water intrusion. on some trucks, the abs module was moved into the cab. this required a connector to be placed under the cab, behind the front steering axle, on the frame rail. if this conn04/28/2010
SERVICE BRAKES, AIR - ANTILOCK - CONTROL UNIT/MODULE
SB-42-6301/01/200810032688Freightliner: abs fault codes due to connector water intrusion. on some trucks, the abs module was moved into the cab. this required a connector to be placed under the cab, behind the front steering axle, on the frame rail. if this conn04/28/2010
SERVICE BRAKES, AIR - ANTILOCK - INTERCONNECTING ASSEMBLY(WIRING)
SB-42-6301/01/200810032688Freightliner: abs fault codes due to connector water intrusion. on some trucks, the abs module was moved into the cab. this required a connector to be placed under the cab, behind the front steering axle, on the frame rail. if this conn04/28/2010
STRUCTURE
FSB-54-22408/01/200810027084Freightliner trucks: new severe duty taillight and trailer pdms (power distribution modules).for replacing existing pdms on trucks. the design improvements protect against water and dust intrusion. *pe01/07/2009
WHEELS - LUGS/NUTS/BOLTS
SB-33-2404/01/200910029985Freightliner truck: steer axle maintenance, aac and meritor 6000lb and 8000lb axles: this bulletin is to provide information on the recommended maintenance procedure to be added to dtna maintenance manuals for all models with these axle rat07/22/2009

Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
SUSPENSION - FRONT - HUB
RQ07003FREIGHTLINER LLC12/05/200703/26/2008FRONT WHEEL SEPARATION08V137000
 Odi is closing this investigation based on daimler truck north america 's (dtna) march 19, 2008, defect notification report which outlines dtna's intention to campaign 28,764 freightliner, sterling, and freightliner custom chassis vehicles [equipped with either arvinmeritor or axle alliance company 6,000 - 8,000 pound rated front axle assemblies utilizing a four piece spindle nut set] manufactured between january 26, 2000, and march 24, 2008.dtna has proposed providing a remedy for the currently installed four piece spindle nut systems which may lead to incorrect end play, [bearing] cone spin, excessive heat, degradation of lubrication, wear of the spindle nut [backface] and bearing journal, oil contamination with metal shavings, and premature bearing failure.continued operation may lead to a wheel separation.odi has relieved dtna of the responsibility to provide the information requested as part of this rq so that dtna could focus their efforts on investigation of the wheel separation issues and planning and implementing a responsive and timely field action (campaign).
SUSPENSION - FRONT - WHEEL BEARING
RQ07003FREIGHTLINER LLC12/05/200703/26/2008FRONT WHEEL SEPARATION08V137000
 Odi is closing this investigation based on daimler truck north america 's (dtna) march 19, 2008, defect notification report which outlines dtna's intention to campaign 28,764 freightliner, sterling, and freightliner custom chassis vehicles [equipped with either arvinmeritor or axle alliance company 6,000 - 8,000 pound rated front axle assemblies utilizing a four piece spindle nut set] manufactured between january 26, 2000, and march 24, 2008.dtna has proposed providing a remedy for the currently installed four piece spindle nut systems which may lead to incorrect end play, [bearing] cone spin, excessive heat, degradation of lubrication, wear of the spindle nut [backface] and bearing journal, oil contamination with metal shavings, and premature bearing failure.continued operation may lead to a wheel separation.odi has relieved dtna of the responsibility to provide the information requested as part of this rq so that dtna could focus their efforts on investigation of the wheel separation issues and planning and implementing a responsive and timely field action (campaign).
WHEELS - CAP/COVER/HUB
RQ07003FREIGHTLINER LLC12/05/200703/26/2008FRONT WHEEL SEPARATION08V137000
 Odi is closing this investigation based on daimler truck north america 's (dtna) march 19, 2008, defect notification report which outlines dtna's intention to campaign 28,764 freightliner, sterling, and freightliner custom chassis vehicles [equipped with either arvinmeritor or axle alliance company 6,000 - 8,000 pound rated front axle assemblies utilizing a four piece spindle nut set] manufactured between january 26, 2000, and march 24, 2008.dtna has proposed providing a remedy for the currently installed four piece spindle nut systems which may lead to incorrect end play, [bearing] cone spin, excessive heat, degradation of lubrication, wear of the spindle nut [backface] and bearing journal, oil contamination with metal shavings, and premature bearing failure.continued operation may lead to a wheel separation.odi has relieved dtna of the responsibility to provide the information requested as part of this rq so that dtna could focus their efforts on investigation of the wheel separation issues and planning and implementing a responsive and timely field action (campaign).